Hydrotab Air unit max User manual

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Marine EngineeringHydrotab BT SeriesINSTALLATION MANUAL AIR UNIT MAXNMEA 2000NMEA 0183

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Marine Engineering

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Marine EngineeringDisclaimerThe interceptor units are also steering equipment and it is the sole responsibility of the navigator-operator to ensure that, at any point, any problem that will alter the boat's course, rising from malfunction of interceptors, should be dealt immediately by the operator. At no circumstances, fault of our interceptor equipment leading to any kind of accident, creates liability for the manufacturer.Trademark NoticeHydrotab is a registered trademark of Olympic Engineering Ltd, Greece. All other trademarks, trade names or company names referenced herein are used for identification only and are property of their respective owners.Patent NoticeThe Hydrotab products are protected by patents and industrial design patents, patents pending or design patents pending.Declaration of conformityThis product conforms to the followingElectromagnetic Compatibility (EMC) regulations and standards for use in marine environments.CE EN 60945Technical information and DocumentationThe technical information provided in this document was accurate and correct at the corresponding production time of the Hydrotab interceptors. Our operating principal for improving the manufactured product, may lead to changes regarding its specifications without prior notice. Liability will not be accepted for any inaccuracy considering the product and the user manual.Fair use statementThis manual can be printed or copied for your own use only. Copies should not be provided to third parties and manual should not be commercialized.Product DisposalWaste removal of this product must be according to the Waste Electrical and Electronic Equipment (WEEE) Directive.Product RegistrationPlease register your product online in order the warranty to be valid.

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Marine EngineeringTABLE OF CONTENTS

Disclaimer

Air Unit Max Installation

Pneumatic Connection

Technical Data + Dimensions

Air Unit Max Direct Installation Diagram

Air Unit Max Installation Diagram on existing NMEA network

Air Unit Max Electrical Diagram

Air Unit Max Pneumatic Diagram

Spare Parts

Spare Parts - Valves Assembly

Troubleshooting

Warranty Conditions

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Marine EngineeringAir Unit Max InstallationWARNING: PLEASE INSURE THAT THE AIR UNIT IS INSTALLED ACCORDING TO THE IP30 LIMITATIONS. IP30 : Protected from tools and wires greater than 2.5 millimeters. Not protected from liquids.WARNING: FREE OF EXPLOSIVE OR FLAMMABLE GASESTHE AIR UNIT MUST BE INSTALLED IN A COMPARTMENT .THE AIR UNIT MUST BE INSTALLED 20cm BELOW ANY SURFACE THAT LOCATES ABOVE IT .WARNING: 12

444mm

Drill Ø3You will needFig.1: Find a clear surface, place the Air UnitMax, and mark the holes with a pencil.Fig.2: Make holes with Ø3 drill.Fig.3: Mount the Air Unit Max with the givenscrews.23M4,8x25WARNING: DO NOT MOUNTthe Air Unit upside-down

20 cm20 cm

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Marine Engineering54Pneumatic Connection5. Cut the 8mm pipe at the proper length and connect it to the Air Unit

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Marine EngineeringTechnical Data & DimensionsA259 mmB143 mmC459 mm

Compressor power 380 WAir compressor typeBrushless, oil-freeVoltage24 VAmps15 AIn Line Fuse 30 AMax pressure 4 bar

Air Unit Max DataSheet

4. Connect the push-in fittingABC

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Marine EngineeringMoby ControllerCABLE 3m - MFCABLE 3m - F

CABLE 3m - F+

Installation diagram on existing NMEA NetworkExisting NMEA 2000Flybridge OPTIONAL controllerCABLE 3m - MFMoby ControllerDirect Installation DiagramCABLE 10m - FFIn case a new NMEA 2000 instrument to be added, a proper NMEA Network must be built.USE INLINE TERMINATORCABLE 3m - MFCABLE 3m - F

Air Unit MaxAir Unit MaxTO 30A FUSECABLE 10m - MFCABLE 3m - MF

CABLE 3m - F

Flybridge OPTIONAL controller

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Marine EngineeringAir Unit Max Electrical DiagramCompressor(PNE-01242A)VALVE GROUPC1C2C3C4Air Unit Max Pneumatic DiagramC5Port ValvesStarboard ValvesExhaust Valve IMPORTANT:THE SWITCHES MUST BE STRICTLY SET AS SHOWN (DIP1, DIP2, DIP3, DIP4 RIGHT)C3C4C1C2BatteryCAN-HCAN-LCOM-12/24VV4+V3+V2+V1+RM+12V-12/24V+12/24VNME A 2000T1MCompressor500.AIR-N2Κ-ΤΗ-V2.1F1F13A

24V DC230V DC 24V DC230V DC 24V DC230V DC

C5TimerSwitch + -+12VTr1

1234LEFTRIGHT1234LEFTRIGHT

SYMBOLPart NoDescriptionC1-C4PNE-01202SOLENOIDS 24V (PORT-STARBOARD)C5PNE-01243EXHAUST SOLENOID 12VPCBPCB-00029AIR-N2K TIMERELE-00698ELECTRONIC DELAYMPNE-01242ABRACELESS COMPRESSOR, 380WT1ELE-00550THERMISTORNMEA 2000ELE-00535NMEA 5-POLE CABLEF1ELE-00701CYLIDRICAL FUSE 3ATr1PNE-01242BTRANSFORMER 230V/24V

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Marine EngineeringSpare Parts - Air Unit Max43441230313616952937821BOM IDPartNoDescriptionQTY.3ELE-005355PIN PCB MALE CONNECTOR14ELE-00647MINI USB PORT, FEMALE15ELE-00698RELAY TIMER18GEN-00405COVER19GEN-00529VENTOURI TUBE112LAS-01277ELECTRONICS HOLDER116PCB-00029PCB FOR NMEA 2000121PNE-00633ELBOW MALE ADAPTOR 1/4-8/61BOM IDPartNoDescriptionQTY.29PNE-01242ACOMPRESSOR130PNE-01242BTRASNFORMER131PNE-01242CFILTER136RUB-00162PCB RUBBER BASE137RUB-00163VENTOURI RUBBER SUPPORT144ELE-00057CABLE GLAND PG13.51Valves Assembly (see below)Spare Parts - Valves Assembly5453555052565164575865BOM IDPartNoDescriptionQTY.50PNE-00101NIPPLE, TAPER, 1/4 (M) - 1/8 (M)451PNE-01202FLD CTRL VALVE NC 1/4 Φ8 24VDC452PNE-01243FLD CTRL VALVE NO 1/4 Φ8 12VDC153PNE-00222ELBOW MALE ADAPTOR 6/4-1/8354PNE-00043FITTING, ELBOW, 1/4 - Ø6355REV-0058320x20 FITTING ADAPTER 1/4156REV-0058525x25 FITTING ADAPTER 1/4157REV-0058420x20 FITTING ADAPTER 1/4158PNE-00092SAFETY VALVE, 1/8164PNE-00721ALUMINIUM WASHER, 1/8265REV-00588FITTING2

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Marine EngineeringTroubleshootingMoby Controller is ON but flaps do not operate on manualMoby Controller is ON but flaps do not operate on manualGo to System Information. Do you notice N2K error and Temperature Offline?1) Open the air unit. 2) When buttons ↑↓←→ are pressed, do you notice the red lights on the PCB on? 1) Is there power supply to the air unit? 2) Are the fuses ok?3) Does the PCB has power supply?Use a jumper wire between COM and LDRU, RDLU,DN,UP.Do you notice relevant red lights on?1) Reset or replace the fuses.2) Check the wires which are connected to PCBand transformer.3) Replace the transformer.When the red lights are on, does the compressor work?Replace air unit PCB.When the red lights are on, do the relevant solenoids operate?1) Check for replacement the compressor relay and 20A fuses.2) The compressor is burned.Yes NoDo you get the relevant output?NoYes Yes NoYes NoYes NoBurned solenoid or pilot.Air leakage by faulty flap or air unit.YesNoNMEA Network communication failure due to cabling or PCB fault.YesNo

Warranty conditions FW, TS and BT Series Interceptor units (and not complete systems) are covered by a 5-year Warranty. SR Series Interceptor units (and not complete systems) are covered by a 2-year Warranty. Recoil springs, electrical/electronic parts and devices come with a 2-year warranty. Anodes (consumables) are not included in the warranty (for BT, FW, TS Series). Hydrotab's warranty only covers the repair or replacement of spare parts. System selections It is the sole responsibility of the buyer to choose the correct system and even with Hydrotab’s suggestion for a system, the overall responsibility is with the buyer. Limited warranty Provided that the system has being installed in accordance with the installation manual we provide, and no damage has been caused due to improper handling or practices, Hydrotab will replace any defective parts or parts that failed due to improper manufacturing withing the applicable warranty period. Hydrotab only covers the parts’ replacement. Fitting or shipping costs are not covered by warranty. Hydrotab will select if we will repair or replace any given part. Repaired or replaced products will assume the remainder of the warranty time and under no conditions will the full time of warranty be renewed. Limited warranty periods Limited warranty period is two years (2 years) from the product shipment from our premises. Extended limited warranty period It is provided in case: a) Hydrotab trim system is included as equipment of a newly purchased boat directly by from the boat-builder or his reseller.b) Hydrotab trim system has been purchased through a Hydrotab dealer.The extended limited warranty period is valid for three (3) years from the shipping date, provided that the customer has downloaded, completed and submitted the online registration form within one month (30) days from the purchase in the following url. https://www.hydrotab.gr/product-registration In case the dealer sells separate units of Interceptors, Air Units and Controllers that constitute a full system that is not initially sold (as a complete system) by Hydrotab, the dealer has the responsibility to provide the separate Serial Numbers for the Interceptors, Air Units and Controllers and guide the end user for the proper registration of his serial numbers for the extended warranty to be valid. The authorized dealer is responsible for the product's service. For any services or spare parts requirements and replacements during warranty period, the original invoice is necessary to be presented. For the replacement of any part of the system (interceptors, Air Unit, any controller etc.) under warranty, the replaced parts must be returned to Hydrotab Marine Engineering for inspection, otherwise warranty is not valid. Cost of dismantling - assembly and spare parts transportation is borne by the user. The warranty does not foresee, under any circumstances, replacement of the whole Hydrotab system. What is not covered by the warranty: Damage caused by the lack or non-replacement of worn anodes (for BT, FW, TS Series). Damage caused by improper installation and use not consistent with the manual. Damage with external visible deformation of the product caused by misuse of the user or other external causes. Damage to any component caused during transportation, installation or repair from non-authorized personnel. Conversions or modiﬁcations made after the initial sale. N. Triantafyllis Ltd (Hydrotab Marine Engineering) is not liable for any incidental, indirect or consequential damages or losses, including,without limitation: travel expenses, transport, lifting and hauling, costs, loss of income, loss of time, loss of property, loss of proﬁts,personal injury or damage of any products, different from those that the company distributes. Any further (except the abovementioned) commitment of the intermediate dealer regarding the sale terms or servicing of Hydrotab products does not create anyliability of our company.

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