IBA ibaPADU-S-IT-2x16 User manual

1
Issue 1.9
ibaPADU-S-IT-2x16
Central unit for the iba modular system
Manual
Issue 1.9

Manual
ibaPADU-S-IT-2x16
Manufacturer
iba AG
Koenigswarterstr. 44
90762 Fuerth
Germany
Contacts
Head office [phone]
Fax [phone]
Support [phone]
Technology [phone]
E-Mail: [e-mail]
Web: www.iba-ag.com
This manual must not be circulated or copied, or its contents utilized and disseminated, without
our express written permission. Any breach or infringement of this provision will result in liability
for damages.
© iba AG 2021, All rights reserved.
The content of this publication has been checked for compliance with the described hardware
and software. Nevertheless, deviations cannot be excluded completely so that the full compli-
ance is not guaranteed. However, the information in this publication is updated regularly. Re-
quired corrections are contained in the following regulations or can be downloaded on the Inter-
net.
The current version is available for download on our web site www.iba-ag.com.
Copyright notice
Windows®is a label and registered trademark of the Microsoft Corporation. Other product and
company names mentioned in this manual can be labels or registered trademarks of the corre-
sponding owners.
Realtek is a trademark of Realtek Semiconductor Corporation. This product is covered by one
or more of the following patents: US6,570,884, US6,115,776, and US6,327,625.
Certification
The product is certified according to the European standards and directives. This product meets
the general safety and health requirements.
Further international customary standards and directives have been observed.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pur-
suant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment gener-
ates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in residential area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
Issue
Date
Revision
Chapter
Author
Version HW / FW
1.9
01-2021
PMAC Update, FCC Erklärung
9.4.2.10, 12.1
Ms, st
FW v2.14.017

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Contents
1About this manual........................................................................................... 6
1.1 Target group ..................................................................................................7
1.2 Notations .......................................................................................................7
1.3 Used symbols................................................................................................8
2Introduction ..................................................................................................... 9
3Scope of delivery ............................................................................................ 9
4Safety instructions........................................................................................ 10
4.1 Proper use ...................................................................................................10
4.2 Special safety instructions ...........................................................................10
5System Requirements .................................................................................. 11
5.1 Hardware..................................................................................................... 11
5.2 Software ...................................................................................................... 11
5.3 ibaPADU-S-IT-2x16 ..................................................................................... 11
6Mounting, Connecting, Dismounting .......................................................... 12
6.1 Mounting......................................................................................................12
6.2 Dismounting.................................................................................................12
7Device description ........................................................................................ 13
7.1 Views...........................................................................................................13
7.2 Indicator elements .......................................................................................14
7.2.1 Operating status ..........................................................................................14
7.2.2 LEDs L5 … L8 .............................................................................................14
7.2.3 Status of digital inputs L10 … L17 ...............................................................15
7.3 Operating elements .....................................................................................15
7.3.1 ON/OFF switch S11 .....................................................................................15
7.3.2 Rotary switches S1 and S2..........................................................................15
7.3.3 System function push button S10 ................................................................16
7.4 Communication interfaces ...........................................................................16
7.4.1 Fiber optic connections X10, X11.................................................................16
7.4.2 Network connection X22..............................................................................16
7.5 Digital inputs X5...........................................................................................16
7.5.1 Connection diagram / Pin assignment..........................................................16
7.5.2 Debounce filters...........................................................................................17
7.6 Voltage supply .............................................................................................19
7.6.1 Voltage supply X14......................................................................................19
7.6.2 Buffer voltage X30 .......................................................................................19
8System integration........................................................................................ 20
8.1 Application examples...................................................................................20
8.1.1 Measuring systems with ibaPDA..................................................................20
8.1.2 Measuring system with ibaPDA and ibaLogic-V5 .........................................20
8.1.3 Standalone systems with ibaLogic-V5..........................................................21
8.1.4 ibaPADU-S-IT-2x16 in hierarchical automation systems ..............................21
8.2 FO cascading ..............................................................................................21

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8.3 Supported ibaNet transfer protocols ............................................................ 22
9Initial start-up ................................................................................................ 23
9.1 Default settings ........................................................................................... 23
9.1.1 User accounts ............................................................................................. 23
9.1.2 Network parameters .................................................................................... 23
9.1.3 Host name................................................................................................... 23
9.1.4 Set back to default settings ......................................................................... 24
9.2 Network settings.......................................................................................... 24
9.2.1 Establish communication to the device via the network ............................... 24
9.2.2 Establishing communication to the device via FO cable .............................. 26
9.2.3 Network settings on the Web interface ........................................................ 27
9.2.4 Network settings directly on the device........................................................ 27
9.3 Time settings............................................................................................... 30
9.3.1 System time ................................................................................................ 30
9.3.2 Time synchronization of the local ibaPADU-S-IT-2x16 system..................... 31
9.4 Make settings on the Website...................................................................... 33
9.4.1 Accessing the Website ................................................................................ 33
9.4.2 Website structure ........................................................................................ 35
10 Updates ......................................................................................................... 41
10.1 Update via Web Interface ............................................................................ 41
10.2 Update via ibaPDA...................................................................................... 42
10.3 Auto-update of the modules ........................................................................ 42
11 iba applications............................................................................................. 44
11.1 ibaLogic-V5 ................................................................................................. 44
11.1.1 Configuring ibaPADU-S-IT-2x16 as platform................................................ 44
11.1.2 Automatic update of the ibaLogic-V5 version............................................... 47
11.1.3 Configuring signals...................................................................................... 48
11.1.4 DAT_FILE_WRITE function block................................................................ 55
11.1.5 Configuring the debounce filter.................................................................... 57
11.1.6 Saving the ibaLogic-V5 program on runtime................................................ 58
11.1.7 Deleting an ibaLogic-V5 program in ibaPADU-S-IT-2x16............................. 59
11.2 ibaPDA........................................................................................................ 60
11.2.1 Configuration in the I/O Manager................................................................. 60
11.2.2 PADU-S – General tab ................................................................................ 62
11.2.3 PADU-S – Diagnostics tab........................................................................... 63
11.2.4 PADU-S – Analog tab .................................................................................. 64
11.2.5 PADU-S – Digital tab ................................................................................... 64
11.2.6 ibaPADU-S-IT-2x16 – General tab............................................................... 65
11.2.7 ibaPADU-S-IT-2x16 – Digital tab ................................................................. 66
11.2.8 Diagnostics signals...................................................................................... 67
12 Technical Data............................................................................................... 70
12.1 Main data .................................................................................................... 70
12.2 Interfaces .................................................................................................... 71
12.3 Digital inputs................................................................................................ 72

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12.4 Dimensions..................................................................................................73
12.5 Connection diagram.....................................................................................80
12.5.1 Pin assignment voltage supply X14 .............................................................80
12.5.2 Pin assignment digital inputs X5 ..................................................................80
12.6 Example for FO budget calculation ..............................................................81
13 Accessories and related products............................................................... 83
14 Appendix........................................................................................................ 86
14.1 Acronyms ....................................................................................................86
14.2 Index............................................................................................................87
15 Support and contact ..................................................................................... 88

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1 About this manual
In this manual, you learn a lot about the design of the ibaPADU-S-IT-2x16 device and
how to use and operate it. You can find a general description of the iba-modular system
and further information about the design of the modules and how to use and operate
them in separate manuals.
Note
The documentation for the iba-modular system is part of the DVD “iba Software & Man-
uals”.
The documentation of the iba-modular system comprises the following manuals:
Central units
The manuals of the ibaPADU-S-IT-2x16 central units and ibaPADU-S-CM contain
the following information:
Scope of supply
System requirements
Description of the device
Mounting/Demounting
Start-up
Configuration
Technical data
Accessories
Modules
The manuals for the single modules contain specific information about the module.
These are the following information classes:
Short description
Scope of delivery
Product characteristics
Configuration
Description of the functions
Technical data
Connection diagram

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1.1 Target group
This manual addresses in particular the qualified professionals who are familiar with han-
dling electrical and electronic modules as well as communication and measurement tech-
nology. A person is regarded to as professional if he/she is capable of assessing safety
and recognizing possible consequences and risks on the basis of his/her specialist
training, knowledge and experience and knowledge of the standard regulations.
1.2 Notations
In this manual, the following notations are used:
Action Notations
Menu command Menu Logic diagram
Call of menu command Step 1 – Step 2 – Step 3 – Step x
Example:
Select menu Logic diagram – Add – New logic dia-
gram
Keys <Key name>
Example: <Alt>; <F1>
Press keys simultaneously <Key name> + <Key name>
Example:
<Alt> + <Ctrl>
Buttons <Button name>
Example:
<OK>; <Cancel>
File names, Paths „File name“, „Path”
Example:
„Test.doc“

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1.3 Used symbols
If safety instructions or other notes are used in this manual, they mean:
The non-
observance of this safety information may result in an imminent risk of death
or severe injury:
By an electric shock!
Due to the improper handling of software products which are coupled
to input and output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-
observance of this safety information may result in a potential risk of death or
severe injury!
The non-
observance of this safety information may result in a potential risk of injury or
material damage!
Note
A note specifies special requirements or actions to be observed.
Important note
Note if some special features must be observed, for example exceptions from the rule.
Tip
Tip or example as a helpful note or insider tip to make the work a little bit easier.
Other documentation
Reference to additional documentation or further reading.

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2 Introduction
The modular concept is designed on the basis of a backplane. You can plug on this
backplane not only the CPU, but also up to 4 input/output modules. The ibaPADU-S-IT-
2x16 CPU offers 8 digital inputs.
ibaPADU-S-IT-2x16 is a fast CPU for fast applications in the fields of measurement tech-
nology, signal processing and controls. When equipped with the right input/output mod-
ules and combined with the ibaPDA or ibaLogic-V5 software products, ibaPADU-S-IT-
2x16 can be used for several applications. The range of applications is as follows:
Capturing of measuring signals with and without pre-processing
Condition Monitoring
Data logger (Transient Fault Recorder)
Noise recognition and excentricity analysis
Signal management
Control
Fast drive and position control
Due to the integrated processor, a RAM and the Windows Embedded Compact 7 oper-
ating system, ibaLogic-V5 applications can be loaded into the device as compiled
runtime version. With these types of applications, the measuring signals can be pre-
processed in the device and then transmitted to the ibaPDA system.
An ibaPADU-S-IT-2x16 system with input/output modules and an ibaLogic-V5 application
can locally control processes and machines, either as a separate control unit connected
to a master control or independently.
As the device has got a robust housing, no fan and no rotating parts, it is almost free of
maintenance.
3 Scope of delivery
After having unpacked the delivery, please check it for completeness and have a look if
the parts might be damaged.
The scope of delivery comprises:
ibaPADU-S-IT-2x16 device
Covering caps for FO cables, USB and Ethernet
16-pin terminal block with spring terminals (digital input channels)
2-pin terminal block with spring terminals (voltage supply)
Manual (German and English)
DVD ”iba Software & Manuals”

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4 Safety instructions
4.1 Proper use
The device is an electrical apparatus. The device is only allowed for use in the following
applications:
Capturing of measuring data
Automation of industrial plants
Applications with iba products (ibaPDA, ibaLogic-V5 etc.)
The device is only to be applied as shown in the Technical Data in Chapter 12.
4.2 Special safety instructions
Strictly observe the operating voltage range
!
Never supply the device with a voltage other than
24 V DC ±10%!
A higher voltage may destroy the device or be dangerous to life!
Modules and CPU must NOT be attached or detached to/from the rack under
voltage!
Switch off
ibaPADU-S-IT-2x16
or disconnect power supply before attaching/detaching
the modules.
Important note
Do not open the device!
Opening the device leads to a loss of warranty!
Make sure that the cooling fins get optimal
ventilation!
Note
Clean the device only on the outside with a dry or
slightly damp and statically dis-
charged
cloth.

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5 System Requirements
5.1 Hardware
For operation
Power supply DC 24 V ±10%, 3 A (fully equipped)
Backplane unit, e.g. ibaPADU-B4S (see chap. 13, „Accessories and related prod-
ucts“)
For parametrization of the device and for measuring:
PC with the following minimum equipment
One free PCI slot, or
One free PCI Express slot, or
One ExpressCard/34 or ExpressCard/54 slot (Notebook).
You find suitable computer systems with desktop and industry housing under
http://www.iba-ag.com.
An FO input card of the ibaFOB-D type (Firmware version beginning with
V3.00 build 187 (D2)):
ibaFOB-io-D / ibaFOB-io-Dexp
ibaFOB-2io-D / ibaFOB-2io-Dexp
ibaFOB-2i-D / ibaFOB-2i-Dexp with ibaFOB-4o-D add-on module
ibaFOB-4i-D / ibaFOB-4i-Dexp with ibaFOB-4o-D add-on module
ibaFOB-io-ExpressCard/34 or ibaFOB-io-ExpressCard/54 (for Notebooks)
FO cable (bidirectional) and/or Ethernet cable
5.2 Software
ibaPDA beginning with version 6.37.3
ibaLogic beginning with version 5.0.3
Note
An
ibaLogic-V5 embedded version is running on an ibaPADU-S-IT-2x16
device by default.
The license is included in delivery
.
5.3 ibaPADU-S-IT-2x16
Firmware beginning with version v02.14.017
Hardware beginning with version A0

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6 Mounting, Connecting, Dismounting
Works on the device must NOT be done when it is under
voltage!
6.1 Mounting
1. Mount the backplane on an appropriate construction.
2. Connect the ground terminal.
3. Attach the device to the left slot.
Please take into account that the guiding bolts on the rear side of the device have to
be inserted into the corresponding holes on the backplane.
4. Press the device firmly against the backplane and secure it with the fixing screws.
Important note
Always screw tight the device and the modules. If you do not screw it tight, connecting or
disconnecting the connectors for the inputs and outputs might cause damages.
Figure 1: Mounting the device
6.2 Dismounting
1. Switch off the device.
2. Remove all cables.
3. Hold tight the device and remove the both fixing screws on the upper and the lower
side of the device.
4. Pull the device straight from the backplane.

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7 Device description
7.1 Views
1
2
3
4
5
6
7
8
9
10
11
12
Operating status indicators L1 … L4
On/off switch S11
Connector for power supply 24 V X14
Status LED digital inputs L10 … L17
Connection for digital inputs X5
Fixing screws
Indicators L5 … L8
Network interface X22
Rotary switches S1, S2
System function push button S10
Connection FO output (TX) X10
Connection FO input (RX) X11
X23 for service purposes only
X24, X25 USB host interfaces for future func-
tions
Figure 2: Front view
X30 Buffer voltage connector DC (9 V…15 V)
Figure 3: Bottom view

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7.2 Indicator elements
7.2.1 Operating status
The operating status of the device is shown by colored status LEDs.
LED Status Description
L1
Green
Off Down, no power supply, hardware error, controller halted
Flashing
(0.5 Hz / 2 s)
Ready for operation
Deviations in the flashing period point out overload or booting
of the device. Booting can take up to 90 s.
Fast flashing
(ca. 10 Hz / 0.1 s)
System programming mode
Firmware update active
On Controller overloaded
L2
Yellow
Off ibaLogic PMAC (Programmable Measurement and Automa-
tion Controller, runtime system) not started
Flashing ibaLogic PMAC started and program is running
On ibaLogic PMAC started
L3
White
Off No FO signal detected
Flashing FO signal detected, configuration error, the received ibaNet
protocol does not match the internally configured protocol
On FO signal detected
L4
Red
Off No faults
Flashing Disturbance, internal applications do not run.
On Hardware error
The device must not be switched off during an update or auto update as the device or
the connected modules may be damaged.
Only if the green system LED L1 flashes evenly and none of the LEDs L5 ... L8 is on,
the device is
ready for operation or can be switched off properly.
Important note
When the LED L4 indicates a failure, please contact the iba Support.
7.2.2 LEDs L5 … L8
The LEDs L5 … L8 have the following functions:
Status indication when setting the network parameters via the rotary switches S1
and S2. For further information, please see chapter 9.2.4 „Network settings directly
on the device"
Status and progress indication when installing an update, see chapter 10 „Update“.

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7.2.3 Status of digital inputs L10 … L17
The green LEDs show whether a digital input is on or off.
LED Status Description
L10 … L17 Off
On
No signal, logical 0
Signal ok, logical 1
For further information see chapter 7.5 “Digital inputs X5“
7.3 Operating elements
7.3.1 ON/OFF switch S11
Position Status Description
I
0
On
Off
Device is switched on
Device is switched off
When switching off the device and then on again, the supply voltage is switched off and
on and the device is rebooted.
7.3.2 Rotary switches S1 and S2
With the S1 rotary switch, you can define the ibaNet protocol and the device addresses
in the FO network:
Position „0“:
all previous ibaNet protocols (except 32Mbit Flex), only in cooperation with ibaLogic
Position „1“ - „F“:
ibaNet 32Mbit Flex; the position of the switch defines the device address.
For further information see chapter 8.2 “FO cascading“.
With the two rotary switches S1 and S2, you can define different parameters like
e.g. network addresses, subnet mask, default gateway, resetting values to default
values.
For further information, see chapters
9.1.4 “Set back to default settings“
9.2.4 “Network settings directly on the device“
11.1.7 “Deleting an ibaLogic-V5 program in ibaPADU-S-IT-2x16”

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7.3.3 System function push button S10
The system function push button S10 is needed for the settings that are made directly
on the device. For further information, please see chapters
9.1.4 “Set back to default settings“
9.2.4 “Network settings directly on the device“
11.1.7 “Deleting an ibaLogic-V5 program in ibaPADU-S-IT-2x16”
7.4 Communication interfaces
7.4.1 Fiber optic connections X10, X11
X11 (RX): FO input
X10 (TX): FO output
Process data between ibaPADU-S-IT-2x16 and the connected iba systems are trans-
ferred via FO cables. Using the 32Mbit Flex transfer protocol, also configuration data can
be transferred via FO cable.
Maximum distance of fiber optic connections
The maximum distance of fiber optic connections between 2 devices depends on various
influencing factors. This includes, for example, the specification of the fiber (e.g.
62.5/125 μm, 50/125 μm, etc.), or the attenuation of other components in the fiber optic
cable plant such as couplers or patch panels.
However, the maximum distance can be estimated on the basis of the output power of
the transmitting interface (TX) or the sensitivity of the receiving interface (RX). A model
calculation can be found in chapter 12.6.
The specification of the transmitter's output power and the receiver's sensitivity of the
fiber optic components installed in the device can be found in chapter "Technical data"
12.2 under "ibaNet interface".
7.4.2 Network connection X22
Via the X22 network connection, you can integrate the device into an Ethernet network.
For further information, please see chapter 9.2.1 „Establish communication to the
device via the network“
7.5 Digital inputs X5
7.5.1 Connection diagram / Pin assignment
Here, you can connect eight input signals (0…7), each bipolar and electrically isolated.
Each channel is connected by means of two-wire connection. Due to the reverse polarity
protection, the measuring signal is indicated logically correct, even if the connection is
polarity-reversed.
See chapter 12 „Technical Data“

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Figure 4: Connection diagram for digital inputs X5
7.5.2 Debounce filters
For the digital inputs, there are four debounce filters for each. These can be chosen and
configured for each signal independently. You have got the following filters at your dis-
posal:
„Off“ (without filter)
„Stretch rising edge“
„Stretch falling edge“
„Stretch both edges“
„Delay both edges“
For each filter, a debounce time has to be defined in µs. This debounce time can have a
value between [1µs…65535µs].
Off
The measured input signal is transferred without filtering.

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„Stretch rising edge“
With the first rising edge, the input signal (red) switches to logical 1 and keeps this value
for the defined debounce time. Thereafter, the channel is transparent again and waits for
the next rising edge.
Figure 5: Debounce filter: „Stretch rising edge“
„Stretch falling edge“
With the first falling edge, the output signal (green) switches to logical 0 and keeps this
value for the defined debounce time. Thereafter, the channel is transparent again and
waits for the next falling edge.
Figure 6: Debounce filter: „Stretch falling edge“
„Stretch both edges“
With the first edge, the output signal (ocher) follows the initial signal (blue) and keeps
the logical level for the duration of the defined debounce time. Thereafter, the channel is
transparent again and waits for the next edge – be it rising or falling.
Figure 7: Debounce filter: „Stretch both edges“

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„Delay both edges“
Beginning with the first edge, the output signal (purple) blocks the input and keeps the
logical value of the edge for the duration of the defined debounce time. Thereafter, the
channel is transparent again, directly assumes the logical level of the input signal and
waits for the next edge – be it rising or falling.
Figure 8: Debounce filter: „Delay both edges“
7.6 Voltage supply
7.6.1 Voltage supply X14
The external voltage supply is connected by a 2-pin connector.
Only connect the device to an external voltage supply
DC 24 V (±10 % unregulated)!
Pay attention to polarity
!
7.6.2 Buffer voltage X30
The connection of a buffer voltage is supported at the X30 interface (bottom side). The
following functions can be buffered when disconnected from power supply:
Time
FO line: incoming ibaNet telegrams are transmitted, the FO line is not interrupted.
For this purpose, a buffer voltage of typ. 12 V DC (9 V …15 V) is applied at the X30
connector. In case of buffering, the current consumption is approx. 70 mA at 12 V.

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8 System integration
8.1 Application examples
The figures below show examples of ibaPADU-S-IT-2x16 combined with ibaPDA and
ibaLogic-V5.
8.1.1 Measuring systems with ibaPDA
Figure 9: Measuring system with ibaPDA
Pure measuring applications (capturing, recording, analyzing)
Recording the signals with ibaPDA
8.1.2 Measuring system with ibaPDA and ibaLogic-V5
Figure 10: Modular measuring system with intelligent pre-processing
Pre-processing of signals with ibaLogic-V5 (e.g. filtering of disturbances in the sig-
nal)
Parameter data calculation from raw data
Recording of all signals in ibaPDA:
- Raw signals from the I/O modules
- Pre-processed signals from ibaLogic-V5
Further possible applications: controlling with measuring in parallel