ICA TP Series User manual

SERVICE CENTRE ICA
Jln. Pinangsia I No. 22 BB
Jakarta 11120
Phone : (021) 6906020 Hunting

481-11500Y0-131
U S E R ´ S M A N U A L
( B U K U P E T U N J U K P E M A K A I A N )
UNINTERRUPTIBLE
POWER
SUPPLIES
TP - SERIES
ICA
SIN-1100C
SIN-1500C
SIN-2100C
SIN-3100C
CONTENTS / DAFTAR ISI
I.
II.
III.
INTRODUCTION / PENDAHULUAN
TECHNICAL SPECIFICATION / SPESIFIKASI TEKNIK
FRONT PANEL & REAR PANEL VIEW /
TAMPAK PANEL DEPAN & PANEL BELAKANG
1
Page / Halaman
3
4
IV.
V.
VI.
VII.
VIII.
UPS INSTALLATION / PEMASANGAN UPS
UPS START UP / MENGHIDUPKAN UPS
OPERATION PROCEDURE / CARA PENGOPERASIAN
TABLE OF INDICATOR STATUS / TABEL STATUS INDIKATOR
TROUBLESHOOTING / PETUNJUK KETIDAKNORMALAN
7
9
10
11
12
U P S

I. INTRODUCTION / PENDAHULUAN
The ICA Uninterruptible Power Supplies is an advanced
true on-line sinewave with technology high voltage PWM
(Pulse Width Modulation) and static transfer switch. The
UPS can provide reliable, regulated, transient free AC
power to sensitive equipment ranging from computers &
telecommunication systems to computerized instrument.
The UPS has high nonlinier load current capability (crest
ratio 3:1) and this is suitable for powering special loads
such Switching Power Supplies or load high capacitive.
The systems static transfer switch (STS) provides bypass
power as its standby source. Upon inverter failure or
overload, the STS will switch the output power Bypass (if
the power line exists) within 0 ms. The STS can retransfer
back to inverter automatically when the system is restored
to normal condition within 2 ms.
This UPS is also provided completed by interface for
communication with computer, with operating system
Windows and Linux. Information from UPS to Computer
is power fail and battery low.
UPS ICA adalah Uninterruptible Power Supplies jenis
tidak terputus dengan output sinusoida yang menggunakan
teknologi high voltage PWM (Pulse Width Modulation) dan
dilengkapi dengan static transfer switch. Sehingga UPS ini
menghasilkan sumber daya output yang sangat stabil dan
bebas dari tegangan transient, jadi sangat baik untuk
digunakan pada peralatan yang sensitif seperti komputer,
sistem telekomunikasi, dan peralatan canggih lainnya.
UPS ini mempunyai kemampuan beban non linier yang
tinggi (crest ratio 3:1), sehingga memungkinkan untuk
digunakan pada beban-beban seperti Switching Power Supply
atau beban kapasitif tinggi.
Sistem static transfer switch (STS) merupakan suatu sistem
dimana output UPS berasal dari inverter di by-pass ke Input
PLN pada saat kondisi overload (bila PLN ada) dengan waktu
transfer 0 ms dan Static Transfer Switch secara otomatis akan
kembali memindahkan output UPS ke Inverter, bila sudah
tidak terjadi Overload.Bila terjadi kerusakan pada Inverter,
output UPS melalui STS juga akan di-bypass ke Input PLN
dengan waktu transfer hanya sekitar 2 ms.
UPS-UPS ini dilengkapi juga interface untuk
berkomunikasi dengan komputer, baik dengan sistem operasi
Windows dan Linux. Informasi yang diberikan ke komputer
adalah saat PLN mati dan pada saat Battery hampir habis
1

II. TECHNICAL SPECIFICATION / SPESIFIKASI TEKNIK
SIN1100C
1600 / 1040 2500 / 1625
185 ~ 250
50 ± 5%
220 ± 2%
50 ± 1%
± 85
0
Intermittent Sound with 4 seconds Interval
2 ms from Inverter to Bypass, 0 ms back to Inverter
10
Intermittent Sound with 1 second Interval
0 ~ 40
No Fuse Breaker
No Fuse Breaker
Switching Regulation
Sinusoida
< 3% THD
Pulse Width Modulation (PWM)
120
135
10 x 12V, 7Ah
192
216
16 x 12V, 7Ah
84
94,5
510 x 205 x 450
64 80 104 123,5
610 x 230 x 475 630 x 265 x 610 630 x 265 x 690
7 x 12V, 7Ah
3100 / 2015 5000 / 3250
SIN1500C SIN2100C SIN3100C REMARKS
Sealed lead acid battery
Load from 0 ~ 100%
At full load
On-Line / Continuous
At nominal load
AC input loss or less
than 185V
D x W x H
Gross
Voltage
Voltage
Voltage
Internal Battery
Frequency
Frequency
Efficiency
Static Transfer Switch
Transfer Time when AC
Input Loss
Back Up Time
Operation Temperature
Dimension
Weight
Low Battery
AC Input Abnormal
Protection
Protection
Topology
Topology
Floating Voltage
Wave Form
Distortion
AC
IN
PUT
DC
IN
PUT
CHG
BUZ
ZER
I
N
V
O
U
T
UNITS
VA/W
MODEL
CAPACITY
ITEM
V
V
V
V
Hz
%
ms
min
0C
mm
kg
ms
Hz
3
SPECIFICATION
III. FRONT PANEL & REAR PANEL VIEW / TAMPAK PANEL DEPAN &
PANEL BELAKANG
1. Panel Monitor
2. Ventilation / Lubang Angin
3. MCCB 1
4. MCCB 2
5. Communication port / Port Komunikasi
6. Fuse Output
7. Fuse Static Switch
8. Outlet / Stopkontak Output
9. Input AC Cable / Kabel AC Input
10. Cable Hole / Lubang Kabel
11. Input Terminal / Terminal Input
12. Output & Battery Terminal / Terminal Output dan Terminal Baterai
5

III. FRONT PANEL & REAR PANEL VIEW / TAMPAK PANEL DEPAN &
PANEL BELAKANG
I.1. DIAGRAM BLOCK VIEW / GAMBAR BLOK DIAGRAM
RECTIFIER
CHARGER
INDICATOR
&
CONTROL
AC INPUT
TO COMPUTER
NETWARE
AC OUPUT
INVERTER
BATTERY
RECTIFIER
CHARGER
INDICATOR
&
CONTROL
AC INPUT
TO COMPUTER
NETWARE
AC OUPUT
INVERTER
BATTERY
EXTERNAL BATTERY
(OPTION)
RECTIFIER
CHARGER
INDICATOR
&
CONTROL
AC INPUT
TO COMPUTER
NETWARE
AC OUPUT
INVERTER
BATTERY
EXTERNAL BATTERY
(OPTION)
UPS SIN1100C, UPS SIN1500C EXTERNAL BATTERY (OPTIONAL) UPS SIN2100C
EXTERNAL BATTERY (OPTIONAL) UPS SIN3100C
2
4
2
5
3
8
96
REAR PANEL VIEW
UPS SIN1100C, SIN1500C
FRONT PANEL VIEW
1
2
2
7 6
3 5
4 8
12 11
10
2
5
3 6
8
12
10
11
REAR PANEL VIEW
UPS SIN3100C
REAR PANEL VIEW
UPS SIN2100C

IV. UPS INSTALLATION / PEMASANGAN UPS
1. Location Selection
a. Put this UPS on the protected place.
b. Do not blocking the airflow intake/ exhaust and retain
10 cm between wall and others equipment.
2. Installation
a. It is recommended that UPS (SIN1100C & SIN1500C)
connect to outlet which have 15 Amp safety circuit
breaker.
b. UPS SIN-2100C, SIN-3100C have standard terminal
block and needs wiring that connect the UPS to power
line even with sensitive load. Open the terminal cover.
Opened the terminal cover, Figure 4-1 shows terminal
block placing at lower side of UPS back panel.
1. Pemilihan Lokasi
a. Letakkan UPS ini pada tempat yang terlindung.
b. Lubang ventilasi jangan tertutup dan beri jarak
minimal 10 cm dari dinding atau peralatan lainnya.
2. Pemasangan
a. Disarankan UPS (SIN1100C & SIN1500C)
dihubungkan dengan outlet yang berpengaman (dengan
circuit breaker) 15 Amp.
b. UPS SIN-2100C, SIN-3100C memiliki terminal blok
standar dan memerlukan pengkabelan yang
menghubungkan UPS ini dengan sumber daya listrik
maupun dengan beban sensitif. Bukalah tutup terminal.
Tutup terminal yang terbuka, Gambar 4-1
memperlihatkan letak dari terminal blok yang berada
dibagian bawah panel belakang UPS ini.
7
OUTPUT TERMINAL
N
H
-
+
External
Battery
INPUT TERMINAL
H NG
Figure 4-1. (UPS SIN2100C and SIN3100C)
V. UPS START UP / MENGHIDUPKAN UPS
a. Make sure all the circuit breaker is in the “OFF” position
and no load is connected to the Output UPS.
b. Turn on all the circuit breaker, indicator “MAINS” and
“BYPASS” will light on.
c. Push the “ON” switch on the front panel, the indicator
“INVERTER ON” light on and the unit's cooling fan will
run.
Note :
If the indicator fail to light on or cooling fan doesn't run,
push the “ON” switch again. If it doesn't work, contact our
local agent for service assistance.
d. After about 20 seconds, the indicator “BYPASS” will go
out and the indicator “OUTPUT INVERTER” will light on.
Now UPS is in normal operation and output voltage are
supplied from inverter.
e. Disconnect the input cable, the indicator “MAINS” will go
out and buzzer will sound after about 4 seconds, so UPS
running from the battery source.
f. Plug in the power again, the indicator “MAINS” will light
on again.
g. Now UPS is ready to work. Plug the critical devices such
us computer, disk drives, monitor, printer or electronic
instrument to the output UPS.
Note :
If any condition is different, call our local agent for service
assistance.
a. Pastikan posisi semua circuit breaker pada posisi “OFF”
dan tidak ada beban terpasang pada terminal Output UPS.
b. Hidupkan semua circuit breaker, indikator “MAINS” dan
“BYPASS” akan menyala.
c. Tekan tombol “ON” pada panel depan, indikator
“INVERTER ON” akan menyala dan kipas berputar.
Catatan :
Bila indikator tidak menyala atau kipas tidak berputar,
tekan tombol “ON” lagi. Jika tetap tidak bekerja, panggil
agen kami untuk bantuan service.
d. Sesudah ± 20 detik, indikator “BYPASS” akan mati dan
indikator “OUTPUT INVERTER” akan menyala.
Sekarang UPS bekerja normal dan tegangan output
disupply dari inverter.
e. Lepaskan kabel AC input, indikator “MAINS” akan mati
dan buzzer akan berbunyi setiap 4 detik, berarti UPS
bekerja dengan battery sebagai sumbernya.
f. Hubungkan kembali kabel AC input, indikator “MAINS”
akan menyala kembali.
g. Sekarang UPS siap menjalankan fungsinya. Hubungkan
peralatan yang sensitif seperti komputer, diskdrive,
monitor, printer atau instrumen elektronik lainnya ke
output UPS.
Catatan :
Apabila terjadi kondisi yang berbeda, panggil agen kami
untuk bantuan service. 9

III.1. PANEL MONITOR
INV
BYPASS
MAINS
INVERTER
CHARGER
RECTIFIER
FAULT
OVERLOAD
STATIC SWITCH
BATTERY
OUTPUT
AC SOURCE
MONITOR DISPLAY
POWER
MONITOR
MODE ON OFF
11
12
3
4
5
6
9
10
8
7
SELECT
1. Mains : Green led, indicate AC Power ON / Led hijau,
menunjukkan PLN ada.
2. Inverter On : Green led, indicate Inverter ON / Led Hijau,
menunjukkan Inverter bekerja.
3. Bypass Output: Yellow led, indicate output from AC input through
Static Transfer Switch / Led Kuning, menunjukkan
output berasal dari PLN melalui static transfer switch.
4. Inverter Output:Green led, indicate output from Inverter / Led Hijau,
menunjukkan Output berasal dari Inverter.
5. Overload : Red led, indicate overload / Led Merah, menunjukkan
keadaan beban lebih.
6. Fault : Red led, indicate inverter failure / Led Merah,
menunjukkan adanya gangguan pada Inverter.
7. Switch ON : Switch for “ON” UPS / Switch untuk menghidupkan
UPS setelah main switch (MCCB) dihidupkan.
8. Switch OFF : Press 1 time for power “OFF” UPS, press and hold ±10
seconds to reset LCD display / Tekan 1 kali untuk
mematikan UPS, tekan terus ±10 detik untuk reset
display LCD.
9. Switch Mode : Switch for viewing main menu on LCD display / Switch untuk melihat Menu Utama pada display LCD .
10. Switch Select: Switch for viewing UPS status and setting LCD display / Switch untuk melihat status UPS dan merubah
display LCD.
11. LCD Display : LCD display can showing time, various of measurement and UPS status in alternately with pressed monitor
mode switch (9) and monitor select switch (10) / Display LCD ini dapat menunjukkan waktu, bermacam-
macam pengukuran dan status UPS secara bergantian dengan menekan tombol monitor switch mode (9)
dan tombol monitor switch select (10).
Notes / Catatan :
If error in LCD display, push the SELECT button during ±7 seconds or until LCD display return to normal. /
Jika display LCD error, tekan tombol SELECT selama ± 7 detik atau sampai LCD kembali normal. 6
IV.1. UPS INSTALLATION / PEMASANGAN UPS
1. High voltage DC at external battery terminal, although all
the circuit breaker “OFF” don’t touch this terminal battery.
2. Because there is a high voltage, installation must be done
by technician.
3. Make sure circuit breaker at “OFF” position before wiring
installation.
4. Cause of current needed higher than wall outlet capacity,
do not connect directly the input cable to wall outlet.
5. Only use match cable size for the MCCB.
1. Tegangan tinggi DC ada pada terminal blok baterai luar,
walaupun semua circuit breaker dalam keadaan “OFF”
jangan sentuh terminal blok baterai ini.
2. Dikarenakan ada tegangan tinggi, pemasangan harus
dikerjakan oleh teknisi.
3. Pastikan circuit breaker dalam keadaan “OFF” sebelum
pemasangan kabel - kabel.
4. Karena diperlukan arus listrik yang lebih besar dari
kemampuan outlet pada dinding, jangan hubungkan secara
langsung kabel input dengan outlet tersebut.
5. Gunakan pengaman MCCB dan kabel dengan ukuran yang
sesuai.
8
Figure 4-2. UPS Customer Wiring
UPS SIN2100C UPS SIN3100C
AC
INPUT
BATTERY
INPUT
INVERTER
LINE
HOT
NEGATIVE
POSITIVE
EARTH
( + )
(- )
NEUTRAL
GROUND
BATTERY
CONNECTOR
MCCB-B
MCCB1
MCCB-A
POWER SOURCE
CRITICAL
LOAD
AC
OUTPUT
NEUTRAL
LINE
GROUND
NEUTRAL
MCCB 2
MCCB 2
MCCB 1
AC
INPUT
BATTERY
INPUT
INVERTER
LINE
MCCB 1
HOT
NEGATIVE
POSITIVE
EARTH
( + )
(- )
NEUTRAL
GROUND
BATTERY
CONNECTOR
MCCB-B
MCCB1
MCCB-A
POWER SOURCE
CRITICAL
LOAD
AC
OUTPUT
NEUTRAL
LINE
GROUND
NEUTRAL

VII. TABLE OF INDICATOR STATUS / TABEL STATUS INDIKATOR
11
UPS not running
Normal
Normal, utility power
failure
Normal, battery will
discharge completely
Rectifier failure
1. UPS not running
2. Overload
Utility power failure
and battery discharge
completely
1. Inverter failure
2. Battery used up and
utility power has
recovered
Push “ON” switch
-
-
Close your software
and files in use
Call for service
1. Push “ON” switch
2. Refer to trouble
shooting guide
Turn off UPS, restart
UPS on recovery of
utility power
Refer to trouble
shooting guide
Every 30 seconds
-
Every 4 seconds
Every 1 seconds
Every 4 seconds
-
Continuous
Continuous
On
On
-
-
On
On
-
On
-
On
On
On
On
-
-
-
On
-
-
-
-
On
-
On
-
-
-
-
-
-
On
On
-
-
-
-
-
On
-
-
MAINS INVERTER
OUTPUT BYPASS FAULT OVER
LOAD BUZZER STATUS
CONDITION
RECOMMENDED
SOLUTION
ON : Light on - extinguished

VI. OPERATION PROCEDURE / CARA PENGOPERASIAN
1. Turn on procedure
a. Turn on all the circuit breaker on the back panel.
b. Push the “ON” switch on the front panel.
c. Turn on the load that are connected to the output.
2. When utility power is interrupted, the UPS can work
without transfer time (0 ms) and buzzer sound every 4
seconds. When battery low, buzzer will sound every 1
second.
3. Turn off procedure
a. Turn off all the load that are connected to the UPS.
b. Push the “OFF” switch on the front panel.
c. Turn off all the circuit breaker.
Notes :
The UPS battery should charge for at least 10 hours to
ensure sufficient runtime. The unit is being charged
whenever it is connected to utility power.
1. Menghidupkan UPS
a. Hidupkan semua circuit breaker pada panel belakang.
b. Tekan tombol “ON” pada panel depan.
c. Hidupkan beban yang terpasang pada output.
2. Pada saat tegangan jala-jala mati, UPS akan segera bekerja
tanpa waktu transfer (0 ms) dan buzzer akan berbunyi tiap
4 detik. Pada saat baterai akan habis, buzzer akan berbunyi
tiap 1 detik.
3. Mematikan UPS
a. Matikan semua beban yang terpasang pada UPS.
b. Tekan tombol “OFF” pada panel depan.
c. Matikan semua circuit breaker pada panel belakang.
Catatan :
Baterai UPS harus di isi sekurangnya 10 jam untuk
memastikan UPS beroperasi dengan memadai. Unit akan
mengisi bilamana dihubungkan dengan sumber listrik.
10
VIII. TROUBLE SHOOTING GUIDE / PETUNJUK KETIDAK NORMALAN
SYMPTOM
“MAINS” and “BYPASS”
indicators are ON
“MAINS”, “OVERLOAD” and
“BYPASS” indicators are ON
“FAULT” indicator is ON and
Alarm sounds continuously
“MAINS” LED is OFF and
Alarm sounds periodically
No Output Voltage when Input
power fails
“MAINS” and “INVERTER
OUTPUT” indicators are ON but
alarm sounds.
PROBABLE CAUSE
UPS not running
Overload
1. “MAINS” and “BYPASS” indicators
are also ON
2. “MAINS” LED is OFF
Utility power failure
Batteries discharged completely.
Rectifier failure
RECOMMENDED SOLUTION
Turn on the UPS
1. Remove some load from the UPS
2. If it remains the situation, call for service
1. Push “OFF” switch first and push “ON”
switch again.
2. If UPS doesn’t recover, call for service
1. Battery discharged completely.
2. Restart the UPS by pushing “OFF” switch
first and “ON” switch later when utility
power recovers.
3. If it doesn’t work, call for service.
1. Check utility power is present at wall outlet.
2. Otherwise, call for service.
1. Recharging the battery by kept the circuit
breaker “ON” for at least 4 hours.
2. Retest the battery discharging again. If it
Remains the same, call for service.
Call for service
12
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4
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