ICON Alliance User manual

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
ICON IS A REGISTERED TRADEMARK. ALL RIGHTS RESERVED. COPYRIGHT© 2010 LEMANS CORPORATION.
REPLACEMENT PARTS AND SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. PRINTED IN KOREATHE USA. REV. 01.
J-Tech Corp. Made in China REV000ECE/DOT
REPLACEMENT RECOMMENDATION
The five year replacement recommendation is based on a consensus of all helmet
manufacturers, which certifies all Icon helmets. Glues, resins and other materials
used in helmet production can effect liner materials over time. Hair oils, body
fluids and cosmetics, as well as normal “wear and tear” also contribute to helmet
degradation. Additionally, petroleum based products present in cleaners, paints,
fuels, and other commonly encountered materials may break down materials used in
many helmets, possibly compromising performance. Experience indicates that helmet
standards are revised every five years. This, coupled with advances in materials,
designs, and production methods suggest that it is in the riders best interest to
replace his/her helmet at a minimum of every five years.
23
RIGHT CHEEK PAD LEFT CHEEK PAD
COMFORT LINER
CHIN CURTAIN
XXS
35
mm
XS
30
mm
S
30
mm
M
25
mm
L
30
mm
XL
25
mm
XXL
20
mm
3XL
20
mm
HELMET SHELL SIZE
15
mm
12
mm
15
mm
12
mm
12
mm
9
mm
7
mm
7
mm
1
2 31
4EE5 6
3
22
11
2
1
ALLIANCE HELMET

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
CONSTRUCTION 3
HELMET SIZE CHART 4
PROPER FITTING 5
CHINSTRAP 6
SHIELD 7
SHIELD CHANGE & SIDE PLATE REMOVAL 8
INTERIOR 9
COMFORT LINER REMOVAL 10
SUPERVENT SYSTEM 12
CARE, CLEANING & REPLACEMENT 13
ADVISORY 14
CONTENTS
Evolved. Refined. Perfected. Icon has never been satisfied with the status
quo - which is why we created the new Icon Alliance helmet. Based on
the proven Alliance SSR, this nexgen helmet is fitted with a multitude of
key revisions. The first revision is the new EPS liner. We’ve listened to the
customers requests and reshaped the EPS liner into a more oval geometry.
This new headform increases rider comfort by slightly elongating the
entire inner circumference. Combine this geometry with our removable
Hydra-DryTM wicking comfort liner and the the result is a nearly perfect
rider focused enclosure. To further increase rider comfort we’ve revised the
entire venting system. Much like a finely tuned motor, we’ve reshaped and
enlarged the intake and exhaust ports for increased airflow. Additional
ventilation ports have also been added to the lateral aspect of the helmet
to further increase ventilation. The shield itself has been upgraded to
Icon’s distortion free Pro-ShieldTM. The Pro-ShieldTM features the ProLockTM
shield locking system, graphic enabled sideplates, fog-free coating, and
a no-tools shield change interface. Continuing with our commitment
to excellence, the Alliance is constructed with premier manufacturing
processes and stringent quality assurance procedures. This, combined
with rigorous testing, assures that the Alliance meets or exceeds the
highest safety standards in the world (DOT,ECE,SG,SAI).
Remember: a helmet will not protect you unless you are wearing it, the
helmet is fitted properly, and the helmet is securely fastened on your head.
12
ALLIANCE INTRODUCTION

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
CONSTRUCTION
The Alliance polycarbonate/ABS blend shell has been designed and developed with safety and comfort in mind. With our integrated
Supervent system, dual density impact absorbent EPS liner, and fully removable interior the Alliance is built to help keep you cool, safe
and focused.
HELMET SIZING CHART
For your safety, please choose a helmet in the size which fits your head. Remember, a helmet will not do a motorcyclist any good
unless it is fitted and worn properly.
MAKE NO MODIFICATIONS. To maintain the full effectiveness of this helmet, there should be no alteration to the structure of this helmet
or its component parts. Paints and adhesives may damage and render your helmet ineffective, without the damage visible to the user.
SUPER VENT
EYEPORT GASKET
FACE SHIELD
SIDE PLATES
BREATH DEFLECTOR
PROLOCK
MOUTH VENT
SIDE VENT
DOUBLE “D” RING
OUTER SHELL
REAR VENT
IMPACT ABSORBENT LINER
TOP PAD
COMFORT LINER
BASE GASKET
CHIN STRAP
34

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
No helmet can protect the user against all foreseeable impacts. For your safety, please choose a helmet in the size which fits your head
(refer to the helmet size chart on page 4). For maximum head protection, should fit properly, and the retention system must be
securely fastened under the chin. To ensure a proper fit, please follow the steps below:
1. Position the helmet on your head so that it sits low on your forehead. If you can’t see the edge of the brim at the extreme upper range
of your vision, the helmet is probably out of place. Adjust the retention system so that when in use, it will hold the helmet firmly in place.
2. With the chinstrap still fastened as tightly as possible, take hold of the helmet with both hands. Without moving your head, try to
move the helmet up and down, and from side to side. You should feel the skin of your head and face being pulled as you try to
move the helmet. If you can move the helmet around easily, it is too big. To determine a correct fit try a smaller size.
3. Now, with the chinstrap secured, put your hands flat on the back of the helmet and try to pull the helmet off by rotating it forward.
Then, put your hands on the front of the helmet, and try to push the helmet off by rotating it toward the rear. If the helmet starts to
come off in either direction, the helmet is either too large, or the chinstrap is not fastened tightly enough.
In order for your helmet to function properly the chinstrap must always be securely fastened while in use. With the chin strap fastened, it
should not be possible to remove the helmet from your head by pulling up at the center rear. Check periodically to see that the vibration
has not caused the chin strap to loosen. Just give a little tug to make sure it is still tight.
To securely fasten the D-ring retention system, thread the end of the chin strap through the D-rings only as shown in the diagram below.
Fasten the female snap of the chin strap to the male snap to secure the loose end of the chin strap after the chin strap is securely
fastened. The only function of the snap fastener on the end of the chin strap is to keep it from flapping in the air stream. It is not part of
the retention system and should not be used independently without passing through the D-rings as illustrated below.
Please make sure that the chin strap is fastened as instructed above. Failure to do so may result in fatal injury.
23
RIGHT CHEEK PAD LEFT CHEEK PAD
COMFORT LINER
CHIN CURTAIN
XXS
35
mm
XS
30
mm
S
30
mm
M
25
mm
L
30
mm
XL
25
mm
XXL
20
mm
3XL
20
mm
HELMET SHELL SIZE
15
mm
12
mm
15
mm
12
mm
12
mm
9
mm
7
mm
7
mm
1
2 31
4EE5 6
3
22
11
2
1
PROPER FITTING CHIN STRAP
23
1
56

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
SHIELD CHANGE REMOVAL
Precision optics by Icon provide you with a clear undistorted
line of sight. All Icon shields include our quick change
ratcheting system for easy shield changes. Icon shields are
also offered in a variety of tinted styles, and meet or exceed
Vehicle Safety Commission Regulations (VESC-8) and/or ECE
safety regulations.
21
4
EE5 6
33
1. To remove the shield, open the shield completely.
2. Push both orange locking levers to the open position
towards the front of the helmet and remove the shield
from the gear plates.
3. Once removed, brace the shield with one hand, and use
the other hand to pull the side plates from the straight,
long edge (the front of the side plates).
4. Pull each side plate until they pop free from the shield.
5. To replace shield, slide the orange locking levers in open
position towards the front of the helmet and align the
tabs on shield with holes on the gear plates until secure.
Push the orange locking levers to the closed position.
6. To replace the side plates, align tabs on side plate
with holes in shield, and snap it into place. Repeat for
adjacent side plate.
7. Test out the opening and closing function of your shield
before riding.
ALLIANCE SHIELD
78

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
Your Alliance helmet features a fully customizable interior lined with Icon’s exclusive
moisture wicking material, HydraDryTM.
The size of a helmet is based on a combination of three factors: outer shell size, inner
eps thickness, and interior component thickness. The fit of the helmet can be custom-
ized by replacing your existing cheekpads with thinner cheekpads (for a looser fit), or
thicker cheekpads (for a tighter fit). To order replacement interior components visit your
local dealer or www.rideicon.com.
INTERIOR
1. Release each cheekpad from the helmet by pulling inward, freeing it from the attachment system.
2. Flip your helmet over and pull on the cheekpad. Note how the cheekpad plate slips between the helmet
shell and EPS liner for reassembly.
3. Remove your comfort liner by releasing it from the two snap sytem on the back of the helmet. Then
remove the crown comfort liner attachment point, taking note of how the crown plate attachment slips
into place between the shell and EPS liner.
COMFORT LINER REMOVAL
How to remove your interior for cleaning or replacement:
RIGHT CHEEK PADLEFT CHEEK PAD
COMFORT LINER
XS
40
mm
S
35
mm
M
30
mm
L
25
mm
XL
25
mm
XXL
20
mm
HELMET SHELL SIZE
15
mm
12
mm
15
mm
12
mm
12
mm
9
mm
XXXL
15
mm
7
mm
23
RIGHT CHEEK PAD LEFT CHEEK PAD
COMFORT LINER
CHIN CURTAIN
XXS
35
mm
XS
30
mm
S
30
mm
M
25
mm
L
30
mm
XL
25
mm
XXL
20
mm
3XL
20
mm
HELMET SHELL SIZE
15
mm
12
mm
15
mm
12
mm
12
mm
9
mm
7
mm
7
mm
1
2 31
4EE5 6
3
22
11
2
1
*PLEASE NOTE: YOUR HELMET SHELL SIZE CAN BE FOUND BY FOLLOWING THE STEPS ON PAGE 4
910

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
SUPERVENT SYSTEM
The Alliance helmet’s ventilation system consist of strategically placed
air intakes, vents, air channels, and exhaust ports. The main ingredient
in venting the Alliance is the Icon Supervent system featuring oversized
intake ports controlled by individual vent triggers, along with recessed
supervents to reduce wind noise. When activated, air is forced directly into
the helmet, at both high and low speeds. Air is channeled between the
comfort liner and protective EPS liner, expelling through the exhaust ports
for maximum comfort.
To activate the supervent system simply slide the vent triggers
shown in Fig #2a to the back position. To activate the center
mouth vent in Fig #1a, flip the vent open by pushing up on the
vent trigger.
Fine tuning of airflow into the helmet is handled by the mouth
vent, internal chin bar airports, and side vent exhaust holes.
Represented in Fig #3a & 3b.
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
COOL AIR IN WARM AIR OUT
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
DOWN TO CLOSEUP TO OPEN
TURN TO OPEN TURN TO CLOSE
3b
1b
3a
1a
BACK TO OPEN FORWARD TO CLOSE
2b2a
ALLIANCE VENTING
11 12

ICON MOTOSPORTS ALLIANCE MANUAL
ICON MOTOSPORTS ALLIANCE HELMET
CARE AND CLEANING
ADVISORY
Let’s face it, Icon helmets look cool and you want to keep them that way. We’ve found the following methods work really well to keep our
helmets looking sharp and ready to roll. Remember, never use gas, pre-mix, carb cleaner, brake cleaner or any other random unlabeled
spray can lying around the garage. Chemicals and harsh solvents can break down the materials in your helmet; it’s like using brake
cleaner to polish your plastics—don’t do it!
EXTERIOR POLISHING
1. For gloss helmet finishes, use spray automotive wax that
is specifically designed for cars with a clear coat. (Avail
able at any automotive store.)
2. For matte finishes, you know better than to polish a
matte finish don’t you?
STORAGE
It is a good idea to protect your helmet if it is stored for a
period of time. Store your helmet inside the helmet
bag we have provided in a secure, dry place out of direct
exposure to sunlight.
INTERIOR CLEANING
1. Remove interior lining as shown on page 10.
2. Soak your interior in a mild solution of baby shampoo.
3. Rinse in clean water several times until all soap is gone.
4. Let interior air dry and replace accordingly.
* Never machine wash or dry your helmet interior.
Although your helmet is solid and very well constructed, it should
be handled with care, dropping a helmet on the ground, or other
hard surfaces may eventually degrade the helmet’s performance.
Additionally, if the helmet falls to the ground at highway speeds
unocupied, the owner must be aware that some unseen damage
may have occurred.
ICON RECOMMENDATION
ICON Motosports advises that if you are participating in an
activity that requires you to wear a helmet, it is strongly rec-
ommended that you avoid hitting anything with your head. If
you suspect your helmet has been compromised, or the helmet
has been involved in an impact while in use, replace it.
23
RIGHT CHEEK PAD LEFT CHEEK PAD
COMFORT LINER
CHIN CURTAIN
XXS
35
mm
XS
30
mm
S
30
mm
M
25
mm
L
30
mm
XL
25
mm
XXL
20
mm
3XL
20
mm
HELMET SHELL SIZE
15
mm
12
mm
15
mm
12
mm
12
mm
9
mm
7
mm
7
mm
1
2 31
4EE5 6
3
22
11
2
1
EXTERIOR CLEANING (GLOSS HELMETS)
1. Lay a warm wet, cloth towel on the exterior of the helmet for at
least 5 minutes to soften dried on bugs. (Don’t skip this step!)
2. Using a fresh, wet, clean cloth and mild dish soap wipe down
the exterior to get rid of road grime and softened bug guts.
3. Use another fresh dry cloth towel to dry the helmet and get rid
of any water spots.
SHIELD CLEANING
Your helmet is equipped with a scratch resistant fog free shield. Common household cleaners such as Windex®and Pledge®can leave
behind unwanted residues, or in some extreme cases damage the shield itself. It is our recommendation the same steps outlined above
for cleaning the exterior of your helmet should be applied to cleaning the exterior of your shield. Use no cleaners or detergents on the
inside of your shield. Using anything other than a clean soft cloth, micro fiber cloth, or the bag supplied with your helmet, will ruin or
reduce the effectiveness of the fog free coating.
EXTERIOR CLEANING (RUBATONE HELMETS)
1. Lay a warm, wet, cloth towel on the exterior of the helmet for at
least 5 minutes to soften dried on bugs.
2. Remove the now softened bugs and road grime with a light
blotting action. For this use the soft part of your helmet bag
provided or a clean microfiber cloth.
* Never rub aggressively with anything on the Rubatone or you can ruin the finish.
13 14