ICP DAS USA WinCon 8000 Instructions for use

WinCon 8000
Compact Embedded Controller
Hardware User’s Manual
REV 1.2
2005/7/28
WinCon8000 Series Hardware user’s Manual, July/2005, v1.1 ----- 1

Warranty
All products manufactured by ICP DAS are warranted against defective
materials for a period of one year from the date of delivery to the
original purchaser.
Warning
ICP DAS assumes no liability for damages consequent to the use of this
product. ICP DAS reserves the right to change this manual at any time
without notice. The information furnished by ICP DAS is believed to be
accurate and reliable. However, no responsibility is assumed by ICP
DAS for its use, nor for any infringements of patents or other rights of
third parties resulting from its use.
Copyright
Copyright 2003 by ICP DAS. All rights are reserved.
Trademark
The names used for identification only maybe registered trademarks of
their respective companies.
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Table of Contents
1. INTRODUCTION ......................................................................................4
1.1 PACKAGE LIST.............................................................................................................................................................4
1.2 WINCON8000 SERIES...................................................................................................................................................5
1.3 CONTENTS OF CD AND CF MEMORY CARD...................................................................................................................8
2. HARDWARE INFORMATION ...............................................................9
2.1 FRONT VIEW OF WINCON8000 ....................................................................................................................................9
2.2 SPECIFICATIONS .........................................................................................................................................................11
3. APPLICATIONS......................................................................................12
3.1 WINCON-8X3X...........................................................................................................................................................12
3.2 WINCON-8X4X...........................................................................................................................................................13
4. QUICK START ........................................................................................14
5. MECHANICAL INFORMATION .........................................................16
5.1 DIMENSIONS...............................................................................................................................................................16
5.2 DIN-RAIL MOUNTING.................................................................................................................................................16
5.3 WALL MOUNTING ......................................................................................................................................................17
5.4 CONTROLLER COVER..................................................................................................................................................17
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1. Introduction
1.1 Package List
Package List
In addition to this manual, the package includes the following items:
zOne set of WinCon8000 hardware
zOne Compact Flash Memory Card for storing system files
zOne hardware user’s manual (this manual)
zOne software utility CD with Software User’s Manual included
Note
If any of these items are missing or damaged, contact the local distributors for
more information. Save the shipping materials and cartons in case you want to
ship in the future.
It is recommended to read README.TXT firstly. The README.TXT is
given in the CD\README.TXT. Some important information are provided in
CD\README.TXT
Ordering Information
Call distributor for details.
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1.2 WinCon8000 Series
The Wincon-8000 is the flagship compact embedded controller manufactured by
ICPDAS. Its leading technology gives you all of the best features of both traditional
PLCs and Windows capable PCs. The WinCon-8000 system is powered by Windows
CE.NET and brings Windows programming style and skill into the world of PC-based
PLC. The application developers can directly develop their own programs in
Microsoft’s Visual Studio .NET and Embedded Visual tools with WinCon SDK, and
then download them into WinCon-8000 for application. Or, they can port their
favorite SCADA software onto WinCon-8000 for more ease of application
development. For the SCADA application, we also provide a product model
embedded with InduSoft Web Studio run-time version to meet your need.
1.2.1 WinCon-8x3x
The model type of WinCon-8000 is ruled as W-8X3X, as shown in the above figure. The Second
number shows the slot numbers coming with the main controller unit. Currently, we provide two
type of 0, 3 and 7 slots. The last number demonstrates the application platform, which include 1, 7
and 9. 1 stands as the Master controller and it means user need to design the application program by
themselves. The number 7 indicates the IsaGraf SoftPLC application platform and that means user

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can develop and run the SoftPLC program within the controller. The number 9 provides the SCADA
application platform with InduSoft Web studio Run-time version on the system. And that means
client can use the development tool of InduSoft Web studio to develop the application and download
it on the controller for application. For more detail products specification, please refer to the
following product model table.
Model Description CPU
Speed
Embedded
OS
Slot Flash SDRAM Peripherals
W-8031
W-8331
W-8731
Embedded
Controller 206MHz Windows
CE .NET
0
3
7
32
Mbyte 64Mbyte
W-8037
W-8337
W-8737
ISaGRAF
Embedded
Controller
206MHz Windows
CE .NET
0
3
7
32
Mbyte 64Mbyte
W-8039
W-8339
W-8739
InduSoft
Embedded
Controller
206MHz Windows
CE .NET
0
3
7
32
Mbyte 64Mbyte
10BaseT Ethernet
Port×1
VGA Port×1
CF Slot×1
USB×1
PS/2 Keyboard×1
PS/2 Mouse×1
RS-232×1
RS-485×1
FRnet×1(Option)
1.2.2 WinCon-8x4x
The model type of WinCon-8000 is ruled as W-8X4X, as shown in the above figure. The Second
number shows the slot numbers coming with the main controller unit. Currently, we provide three
types of 0,3 and 7 slots. The last number demonstrates the application platform, which include 1, 7
and 9. 1 stands as the Master controller and it means user need to design the application program by
themselves. The number 7 indicates the IsaGraf SoftPLC application platform and that means user
can develop and run the SoftPLC program within the controller. The number 9 provides the SCADA
application platform with InduSoft Web studio Run-time version on the system. And that means
client can use the development tool of InduSoft Web studio to develop the application and download
it on the controller for application. For more detail products specification, please refer to the
following product model table.
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Model Description CPU
Speed
Embedded
OS
Slot Flash SDRAM Peripherals
W-8041
W-8341
W-8741
Embedded
Controller 206MHz
Windows
CE .NET
4.1
0
3
7
32
MB 64MB
W-8047
W-8347
W-8747
ISaGRAF
Embedded
Controller
206MHz
Windows
CE .NET
4.1
0
3
7
32
MB 64MB
W-8049
W-8349
W-8749
InduSoft
Embedded
Controller
206MHz
Windows
CE .NET
4.1
0
3
7
32
MB 64MB
10/100BaseT
Ethernet Port×2
VGA Port×1
CF Slot×1
USB×2
RS-232×1
RS-485×1
FRnet×1(Option)
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1.3 Contents of CD and CF memory card
CD :
WinCon8000 SDK
WinCon Utilities
Source code of demo programs
Software User’s Manual
InduSoft User’s Manual
References are given in ReadMe.txt in the CD
CF memory card (default is 128 Mbytes):
WinCon8000 System files
WinCon Utilities
Demo programs
InduSoft system(for W-8739/W-8339 only)
Directories for FTP server and Http server
References are given in Software User’s Manual bundled CD
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2. Hardware Information
The WinCon 8000 system competes in performance with Industrial PCs, but
lower in price. The system provides VGA and PS/2 keyboard/mouse for local
visualization and management. User control programs and data can be saved
in persistent storage via Compact Flash and USB interfaces. Also, it does
have communications capability via the built-in Ethernet and RS 232/485
interfaces
2.1 Front View of WinCon8000
The following figure demonstrates the hardware system of WinCon8000. it
includes the main controller with HMI, serial communication, FR net interface
and I/O expansion interface.
2.1.1 WinCon-8x3x front view
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2.1.2 WinCon-8x4x front view
2.1.2.1 Definition of Rotary SW (for W-8x4x only)
Position Mode
0 Normal Mode
1 Clear Registry
2 OS updated by PB
3~7 Reserved
8-F User defined
Always keep rotary SW at “0” position (normal mode), except :
To clear registry, rotate to “1”position and power on WinCon then wait for 3 sec , WinCon
will recover its registry to factory (default) setting.
If user wants to update OS image by platform builder, please rotate to “2” position.
For detail, please refer to WinCon Getting Start user manual.
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2.2 Specifications
Main Control unit
Intel Strong ARM CPU, 206 MHz
SRAM : 64M bytes
Flash RAM : 32M bytes
EEPROM : 16K bytes
64-bit hardware unique
serial number
Built-in Watchdog Timer
Real Time Clock
W-8X3X W-8X4X
2 PS/2 port : Keyboard and Mouse
USB 1.1 Host x 1
10 Base T : NET2000 compatible
USB 1.1 host x 2
10/100 Base T x 2
Cabinet
COM0: Internal use
COM1: Serial Control for 87k Series
COM2: RS-232
COM3: RS-485
FRnet(option)
I/O Expansion Slot :
3 - slot for W-83X1
7 - slot for W-87X1
Power Supply : 20W, Unregulated + 10Vdc +30Vdc
Environment :
Operating Temp. : -25℃to + 75℃
Storage Temp. : -30℃to +85℃
Humidity : 5~95%
Dimensions :
115.66×110×93.8(none slot)
230.25×110×93.8(3 slot)
354.26×110×93.8(7 slot)
I/O module(optional)
I-8000 series modules, which include DI,DO,AO,AI…
I-87K series modules, which include DI,DO,AO,AI…
I-7000 series modules, which include DI,DO,AO,AI…
For more information please refer to relative catalog or http://www.icpdas.com
1 VGA port :
320×240×16 to 1024×768×16
Default is 640×480×16
1 Compact Flash slot : CF memory card
Reset button
Power LEDs
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3. Applications
The following figure shows the general application area and structure.
3.1 WinCon-8x3x
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3.2 WinCon-8x4x
3.2.1 Network Isolation
3.2.2 Network Redundancy
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4. Quick Start
Step 1. Insert the bundled CF memory card into the CF slot.
Step 2. Plug in your PS/2 or USB keyboard and mouse.
Step 3. Plug in your VGA monitor.
Step 4. Connect your WinCon8000 to LAN
Step 5. Insert your 8K/87K series I/O modules in slots of expansion cabinet.
Step 6. Connect your COM ports in cabinet to your devices controlled by
WinCon8000.
Step 7. For W-8x4x, please make sure the rotary SW is at “0” position.
Step 8. Connect to DC power and then turn it on.
Step 9. The Windows CE .NET starts up, then please refer to the software user’s
manual for further operations and developing your own applications.
WinCon-8x3x
WinCon-8x4x
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5. Mechanical Information
5.1 Dimensions
5.2 Din-Rail Mounting
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5.3 Wall Mounting
5.4 Controller cover
For safety and controller setting memo, WinCon8000 provides a main
controller cover to protect the reset push button to be applied under the
uncontrolled situation. And it also offers a expansion slot setting record area
and others configuration memo area. The operation procedure is as below:
Step 1: Use hand to push the main controller cover and then pull-down the cover.
Step 2: Open the cover, as shown in the below figure.
The Expansion I/O setting record is right on the main controller unit. And the
memo area is on the inside cover, as shown in below. Note that the reset key
is on the right-up corner protected by the controller cover.
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