Impex s.a. gear MSS-1600 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Pack
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
MSS-1600
Retain This
Manual for
Reference
08-14-09
OWNER'S
MANUAL
HOME GYM
MSS-1600
IMPEX®INC.
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICES...................................................................……….. 2
HARDWARE IDENTIFIER.....….....................................................................……….. 4
ASSEMBLY INSTRUCTIONS.........................................................................……….. 7
EXPLODED DIAGRAM………………………………………………………………………21
PARTS LIST…………………………………………………………………………………..22
RESISTANCE CHART………….......................................................................………. 23
WARRANTY.................................................................................................…………..24
ORDERING PARTS.......................................................................................…………24
BEFORE YOU BEGIN
Thank you for selecting the SA GEAR HOME GYM MSS-1600 by IMPEX®
INC. For your safety and benefit, read this manual carefully before using the
machine. As a manufacturer, we are committed to provide you complete
customer satisfaction. If you have any questions, or find there are missing or
damaged parts, we guarantee you complete satisfaction through direct
assistance from our factory. To avoid unnecessary delays, please call our
TOLL-FREE customer service number. Our Customer Service Agents will
provide immediate assistance to you.
Toll-Free Customer Service Number
1-800-999-8899
Mon. – Fri. 9 a.m. – 5 p.m. PST
www.impex-fitness.com
[email protected]m
1

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN
IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. A spotter is recommended during exercise.
13. Do not intend to insert weight selector pin while the weight stack or top plate
is in elevated position.
14. Be certain the weight Selector Pin is completely inserted.
15. Never use dumbbells or other means to increase the weight resistance. Use only weight
plates provided by manufacturer.
16. This machine is designed and intended for home and consumer use only, not for
commercial use.
CARE AND MAINTENANCE
1. Lubricate moving parts with WD-40 or light oil periodically.
2. Inspect and tighten all parts before using the machine.
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.
DO NOT use solvents.
4. Maximum user’s weight: 300 lbs.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE
OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC. ASSUMES
NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE
SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS. 2

WARNING LABEL REPLACEMENT
The warning labels shown here have been placed on the Rear Stabilizer and Upper Frame. If the labels are
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in the
location shown. 3

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
4

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
5

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
6

HARDWARE PACK
7

ASSEMBLY INSTRUCTION
Tools Required for Assembling the Machine: Two Adjustable Wrenches and
Allen Wrenches. NOTE: It is strongly recommended that this machine to be
assembled by two or more people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Insert the two Guide Rods (#5) into the holes on the Rear Stabilizer (#2). Secure
each Guide Rod with one M10 x 1” Allen Bolt (#65) and ∅¾” Washer (#74) from
the bottom. Slide two Ø2” Rubber Bumpers (#50) onto the Guide Rods.
B.) Do not tighten Nuts and Bolts starting from until instructed to do so.
C.) Attach the rear of Main Base Frame (#1) to the Rear Stabilizer. Secure them with
two M10 x 2 ¾” Allen Bolts (#69), one 4 3/8” Curved Bracket (#21), two Ø ¾”
Washers (#74).
D.) Attach the Vertical Frame (#3) onto the Main Base Frame. Secure them with two
M10 x 2 3/8” Carriage Bolts (#61), one 5 1/8” Curved Bracket (#22), two Ø ¾”
Washers (#74), and two M10 Aircraft Nuts (#76). DIAGRAM 1
8

STEP 2 (See Diagram 2)
A.) Slide 9 Weight Plates (#29) onto the Guide Rods (#5). Make sure the deep groove on the
Weight Plates all face the back of the machine and downward. Align the holes on the Weight
Plates. Insert a Selector Rod (#14) through the center hole. Use a Weight Selector Pin (#36)
to select the number of Weight Plates to exercise. Note: Each Weight Plate weights
approximately 10 lbs. Please refer to the Weight Resistance Chart in page 23.
B.) Slide the Selector Stem (#28) onto the Guide Rods.
C.)Attach the holes on the Upper Frame (#4) onto the Guide Rods. Place the Upper Frame
onto the Vertical Frame (#3).
D.)Secure the Upper Frame to the Guide Rods with two M10 x 1” Allen Bolts (#65) and Ø ¾”
Washers (#74).
E.) Secure the Upper Frame to the Vertical Frame with two M10 x 2 3/8” Carriage Bolts (#61),
one 5 1/8” Curved Bracket (#22), two ∅¾” Washers (#74), and two M10 Aircraft Nuts (#76).
F.) Securely tighten all Nuts and Bolts installed in Step-1 and Step-2.
9

DIAGRAM-2
10
STEP 3 (See Diagram 3)

A.) Attach the Seat Support (#9) to Vertical Frame (#3). Secure it with two M10 x 2 3/8” Carriage
Bolts (#61), one 5 1/8” Curved Bracket (#22), two Ø ¾” Washers (#74), and two M10 Aircraft
Nuts (#76).
B.) Place the Seat (#26) onto the Seat Support. Secure it with two M8 x 2 1/8” Allen Bolts (#71)
and Ø 5/8” Washers (#73).
C.) Attach the Arm Curl Pad (#27) to Arm Curl Stand (#77). Secure it with two M8 x 5/8” Allen
Bolts (#72) and two Ø 5/8” Washers (#73). Insert the Arm Curl Stand into the opening on
Seat Support. Use a Lock Knob (#44) to secure the Arm Curl Stand at desired height.
D.) Attach two ∅¾” Bushings (#40) to the Leg Developer (#10). Attach the Leg Developer to
the bracket on the Seat Support. Secure it with one M10 x 3 1/8” Allen Bolt (#70), two Ø ¾”
Washers (#74), and one M10 Aircraft Nut (#76). Do not over tighten the Bolt and Nut.
Make sure the Leg Developer is able to swivel on the Bolt (#70).
E.) Insert the 16 7/8” Long Foam Tube (#20) halfway through the hole on the Seat Support.
Insert the 15 ¾” Foam Tube (#19) halfway through the hole on Leg Developer. Push four
Foam Rolls (#38) onto the Tubes from both ends. Cover each end with a Foam Roll End
Cap (#57). DIAGRAM 3
11
STEP 4 (See Diagram 4)

A.) Attach two Ø 1” Bushings (#41) to the holes on Upper Frame (#4). Attach the Front Press Base
(#6) to the Bushings. Secure it with one M12 x 4 ½” Allen Bolt (#62), two Ø 1” Washers (#75), and
one M12 Aircraft Nut (#67). Do not over tighten the Nuts. Make sure the Front Press Base
can move freely.
B.) Attach the Left Butterfly (#7) to Front Press Base (#3). Secure it with one M12 x 4 3/8” Allen Bolt
(#63), two Ø 1” Washers (#75), and one M12 Aircraft Nut (#67). Repeat the Procedure to install
the Right Butterfly (#8).
C.)Attach the Swivel Pulley Bracket Frame (#15) to the back of the Vertical Frame (#3). Secure it
with one M10 x 2 ½” Allen Bolt (#68), two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).
D.)Attach a Swivel Pulley Bracket (#12) to each end of Swivel Pulley Bracket Frame. Secure each
Bracket with one M10 x 2 ½” Allen Bolt (#68), two Ø ¾” Washers (#74), and one M10 Aircraft Nut
(#76). Do not over tighten the Nuts. Make sure the Swivel Pulley Brackets can move freely.
E.) Attach the Backrest Board (#25) to the Vertical Frame. Secure it with two M8 x 2 1/8” Allen Bolts
(#71) and Ø 5/8” Washers (#73).
12

DIAGRAM 4
13

CABLE LOOP DIAGRAM
14

STEP 5 (See Diagram 5 & Cable Loop Diagram)
A.) Attach the 114” Upper Cable (#32) to the open bracket under the Upper Frame
(#4). NOTE: The Ball Stopper on the Cable needs to be underneath the Frame.
B.) Attach a Pulley (#43) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt
(#66), two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).
C.) Draw the Cable under the Upper Frame towards the back of the machine to the
next open bracket under the Upper Frame. Repeat Step B above to install a
Pulley.
D.) Draw the Cable around the Pulley then pull back to the open bracket on the Front
Press Base (#6). Repeat Step B above to install a Pulley.
E.) Draw the Cable around the Pulley then through the hole on the Vertical Frame (#3)
to the open bracket on the back of Vertical Frame. Repeat Step B above to install
a Pulley.
F.) Draw the Cable over the Pulley and pull the Cable downward. Attach a Pulley to
the upper holes on the two Double Floating Pulley Brackets (#24). Repeat Step B
to install a Pulley. Let the Bracket hanging for now.
G.) Draw the Cable around the Pulley then pull upwards to the open bracket on rear of
the Upper Frame. Repeat Step B above to install a Pulley.
H.) Pull the Cable downwards between the two Guide Rods to the Selector Rod (#14).
Securely thread the bolt on the end of the Cable into the Selector Rod.
15

DIAGRAM 5
16

STEP 6 (See Diagram 6 & Cable Loop Diagram)
A.) Attach one end of the 119” Butterfly Cable (#31) to the hook on the Left Butterfly (#7). Draw
the Cable towards the left open Swivel Pulley Bracket (#12).
B.) Attach a Pulley (#43) to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#66), two ∅¾”
Washers (#74), and one M10 Aircraft Nut (#76).
C.)Draw the Cable over the Pulley then pull downward. Attach the Cable to an Angled Double
Floating Pulley Bracket (#13). Install a Pulley as described in Step B. Let the Bracket hanging
for now.
D.)Draw the Cable around the Pulley and pull upward to the right open Swivel Pulley Bracket.
Install another Pulley as described in Step B above.
E.) Draw the Cable over the Pulley and attach the end to the open hook on the Right Butterfly
(#8).
F.) Slide a Ø 1 7/8” Butterfly Foam Roll (#37) onto the Left Butterfly. Attach a Front Press Handle
(#11) to the end of the tube and sure it with a M10 x 2 ¾” Allen Bolt (#69) and ∅¾” Washer
(#74). Repeat the same procedure to install the other side.
17

STEP 7 (See Diagram 7 & Cable Loop Diagram)
A.) Attach the 130” Lower Cable (#30) to the opening on the bottom of the Leg
Developer (#10).
B.) Attach a Pulley (#41) to the opening. Secure it with one M10 x 2 ½” Allen Bolt
(#68), two ∅7/8” Pulley Bushings (#39), and one M10 Aircraft Nut (#76).
C.) Draw the Cable underneath the Pulley towards the back of the machine to the
open bracket on the back of the Vertical Frame (#3).
D.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#66),
two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).
E.) Pull the Cable upward to the Angled Double Floating Pulley Brackets (#13)
previously installed in Step 6. Repeat Step D to install another Pulley.
F.) Draw the Cable around the Pulley then pull downward to the open bracket on the
Main Base Frame (#1). Repeat Step D to install another Pulley.
G.) Draw the Cable around the Pulley then pull upward to the Double Floating Pulley
Bracket (#24) previously installed in Step-5. Repeat Step D to install a Pulley.
H.) After completion of the Lower Cable installation, check the tension of the whole
Cable system. Move the Pulley position on Double Floating Pulley Bracket to
adjust the tension of the Cable Loop System. If the Cables are too tight, move
down the Pulley. If the Cables are too loose, move up the Pulley.
I.) Draw the Cable around the Pulley then pull downward to the bracket on Vertical
Frame. Secure the end of Cable to the bracket with a M10 x 1” Allen Bolt (#65),
two ∅¾” Washers (#74) and one M10 Aircraft Nut (#76).
J.) Attach the 15-link Chain (#33) to the end of the Cable by using a C-clip (#35).
Attach the Arm Curl Handle (#18) to the Chain by using another C-clip. Replace
Arm Curl Handle with the Ankle Strap (#58) for various Leg exercises. Adjust the
length of Chain to obtain the desired exercise. Remove the Arm Curl Handle and
Ankle Strap when using the Leg Developer.
18

DIAGRAM 7
19