Ingeteam Ingerev City User manual

INGEREV CITY
Ground, Duo
Installation and Operation Manual
Manual de instalación y uso
Manuel d'installation et usage
Manuale d'installazione e uso

ABA2020IQM01_B
09/2016
Ingeteam Power Technology, S.A. - Energy
Avda. Ciudad de la Innovación, 13
31621 SARRIGUREN (Navarra) - Spain
Tel.: [phone]
Fax.: [phone]
e-mail: electricmobility[email protected]
Service Call Center: [phone]
Ingeteam GmbH
DE-153762639
Herzog-Heinrich-Str. 10
80336 MUNICH - Germany
Tel.: [phone]
Fax.: [phone]
e-mail: solar[email protected]
Service Call Center: [phone]
Ingeteam SAS
Le Naurouze B - 140 Rue Carmin
31676 Toulouse Labège cedex - France
Tel: [phone]
Fax: [phone]
email: solar[email protected]
Service Call Center: [phone]
Ingeteam S.r.l.
Via Emilia Ponente, 232
48014 CASTEL BOLOGNESE (RA) - Italy
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
Service Call Center: [phone]
Ingeteam Inc
3550 W. Canal St.
Milwaukee, WI 53208 - USA
Tel.: [phone]
Fax.: [phone]
e-mail: solar[email protected]
Service Call Center: [phone]

3
Ingeteam
ABA2020IQM01_B
English EN
Español ES
Français FR
Italiano IT

4
Ingeteam
ABA2020IQM01_B
The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for
damages. All rights reserved including those of patent rights or design registration.
The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability
will not be assumed for total concordance. The information contained in this document is regularly reviewed and it is possible that
there may be changes in subsequent editions. Other functions may be available which are not covered by this document.
This document may be changed.
La copia, circulación o uso de este documento o de su contenido requiere un permiso por escrito. Su incumplimiento será
denunciado por daños y perjuicios. Todos los derechos están reservados, incluyendo aquellos que resulten de derechos de patentes
o registro del diseño.
La correspondencia del contenido del documento con el hardware ha sido comprobada. Sin embargo, pueden existir discrepancias.
No se asume ninguna responsabilidad por la concordancia total. La información que contiene este documento es revisada
regularmente y es posible que se produzcan cambios en siguientes ediciones.
El presente documento es susceptible de ser modificado.
La copie, distribution ou utilisation de ce document ou de son contenu requiert une autorisation écrite. Toute personne ne respectant
pas cette condition sera passible de poursuites. Tous les droits sont réservés, y compris ceux qui découlent des droits de brevets ou
d’enregistrement des conceptions.
La correspondance entre le contenu du document et le matériel a été vérifiée. Il peut toutefois exister des divergences. Aucune
responsabilité de concordance totale n’est assumée. Les informations contenues dans ce document sont régulièrement révisées et il
est possible que des changements surviennent dans les éditions à venir.
Le présent document est susceptible d’être modifié.
Per copiare, condividere o utilizzare il presente documento o il suo contenuto è necessaria un’autorizzazione scritta. Il mancato
rispetto di quest’obbligo sarà perseguito. Tutti i diritti sono riservati, compresi quelli risultanti da diritti di brevetti o dalla registrazione
del progetto.
La corrispondenza del contenuto del presente documento con l’hardware è stata verificata, tuttavia, possono sussistere discrepanze.
Si declina ogni responsabilità relativamente alla concordanza totale. Le informazioni contenute in questo documento sono
regolarmente sottoposte a revisione ed è possibile che siano inserite delle modifiche nelle prossime edizioni.
Questo documento può essere soggetto a modifiche.

5
Contents Ingeteam
Contents
Contents ................................................................................................................................................... 5
1. About this manual.................................................................................................................................. 7
1.1. Scope of application ...................................................................................................................... 7
1.2. Recipients..................................................................................................................................... 7
1.3. Symbols........................................................................................................................................ 7
2. Unit description..................................................................................................................................... 8
2.1. Models.......................................................................................................................................... 8
2.2. Compliance with regulations ......................................................................................................... 10
2.3. EMC requirements ....................................................................................................................... 11
2.4. Protection class ........................................................................................................................... 11
2.5. Contamination class..................................................................................................................... 11
2.6. Power Sockets ............................................................................................................................. 11
3. Safety................................................................................................................................................. 13
3.1. Safety conditions ......................................................................................................................... 13
3.2. Personal Protective Equipment (PPE) ............................................................................................ 14
4. Receipt of the unit and storage.............................................................................................................. 15
4.1. Reception ................................................................................................................................... 15
4.2. Equipment identification .............................................................................................................. 15
4.3. Transport damage ........................................................................................................................ 15
4.4. Storage....................................................................................................................................... 15
5. Equipment transport ............................................................................................................................ 16
5.1. Transport..................................................................................................................................... 16
5.2. Unpacking .................................................................................................................................. 16
6. Preparation for installing the unit .......................................................................................................... 17
6.1. Environment................................................................................................................................ 17
6.2. Environmental conditions ............................................................................................................. 17
6.3. Supporting Surface and Fastening ................................................................................................. 17
7. Installing and connecting the unit ......................................................................................................... 18
7.1. General requirements for installation ............................................................................................. 18
7.2. INGEREV CITY Ground................................................................................................................. 19
7.2.1. Installing the unit ................................................................................................................ 19
7.2.2. Installing the optional accessories ......................................................................................... 21
7.2.3. Connecting the power to the unit........................................................................................... 24
7.3. INGEREV CITY Duo...................................................................................................................... 26
7.3.1. Installing the unit ................................................................................................................ 26
7.3.2. Installing the optional accessories ......................................................................................... 28
7.3.3. Connecting the power to the unit........................................................................................... 30
8. Communication accessories .................................................................................................................. 34
8.1. Local communication ................................................................................................................... 34
8.1.1. INGEREV CITY Ground......................................................................................................... 34
8.1.2. INGEREV CITY Duo.............................................................................................................. 36
9. Operation ............................................................................................................................................ 39
9.1. Status indication ......................................................................................................................... 39
9.2. Charging process ......................................................................................................................... 40
9.2.1. INGEREV CITY Ground......................................................................................................... 40
9.2.2. INGEREV CITY Duo.............................................................................................................. 42
9.3. Languages................................................................................................................................... 45
9.4. Incidents .................................................................................................................................... 45
10. Shutting down the unit ....................................................................................................................... 47
10.1. Process for shutting down the unit............................................................................................... 47
11. Preventive maintenance...................................................................................................................... 49
11.1. Residual current devices............................................................................................................. 49
11.2. Ground connection..................................................................................................................... 49
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

6
Contents
Ingeteam
12. Troubleshooting ................................................................................................................................. 50
12.1. Alarms...................................................................................................................................... 50
12.2. Reset the protections ................................................................................................................. 53
13. Waste handling .................................................................................................................................. 55
ABA2020IQM01_B - Installation and Operation Manual

7
About this manual Ingeteam
1. About this manual
The purpose of this manual is to describe the INGEREV electric vehicle charging stations and to provide
appropriate information for their correct reception, installation, start-up, maintenance and operation.
You can download the latest version of this Manual from the website www.ingeteam.com.
1.1. Scope of application
This manual is valid for the following charging stations:
INGEREV CITY Ground
INGEREV CITY CG116 (single phase)
INGEREV CITY CG316 (three phase)
INGEREV CITY CG332 (three phase)
INGEREV CITY Duo
INGEREV CITY Duo CD132 (single phase)
INGEREV CITY Duo CD332 (three phase)
1.2. Recipients
This document is intended for qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets all the
standards, regulations and laws regarding safety applicable to the tasks of installing and operating this unit.
The responsibility for designating qualified personnel will always fall to the company to which the personnel
belong. It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their
safety at the same time as complying with occupational safety legislation.
These companies are responsible for providing appropriate training in electrical equipment to their personnel and
for familiarizing them with the contents of this manual.
1.3. Symbols
This manual uses various symbols to emphasize and highlight certain texts. The general meanings are explained
below.
General warning. General information.
Electrical danger. Read the section indicated.
Prohibition.
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

8
Unit description
Ingeteam
2. Unit description
2.1. Models
The models of the INGEREV range are:
INGEREV CITY Ground
INGEREV CITY CG116 (single phase)
INGEREV CITY CG316 (three phase)
INGEREV CITY CG332 (three phase)
INGEREV CITY Duo
INGEREV CITY Duo CD132 (single phase)
INGEREV CITY Duo CD332 (three phase)
Optional accessories
The charging stations INGEREV CITY Ground and INGEREV CITY Duo can incorporate the following optional
accessories:
• Underground support element (INGEREV CITY Ground, INGEREV CITY Duo).
• Anti-tipping element (INGEREV CITY Ground).
• Bottom trim (INGEREV CITY Ground, INGEREV CITY Duo).
• Pedestal (INGEREV CITY Ground).
All the optional accessories can be installed individually or in combination with one or several accessories.
Underground support element
This optional accessory increases the stability of the charging station and is especially suited for irregular terrain.
The underground support element includes a bottom trim.
Underground support element installed on INGEREV CITY Duo
ABA2020IQM01_B - Installation and Operation Manual

9
Unit description Ingeteam
Anti-tipping element
Adds protection to prevent the station from being overturned by acts of vandalism or impacts.
INGEREV CITY Ground
Bottom trim
If the underground support element is not requested, it is possible to install the bottom trim individually. This trim
is a metal surface that supports the unit.
INGEREV CITY Ground INGEREV CITY Duo
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

10
Unit description
Ingeteam
Pedestal
Installing this element raises the height of the charging station from the ground by 200mm.
INGEREV CITY Ground
2.2. Compliance with regulations
CE marking
CE marking is mandatory for the sale of any product within the European Union, without prejudice to standards or
laws. These charging stations have the CE marking because of their compliance with the following directives:
• Low Voltage Directive 2014/35/EU.
• Electromagnetic Compatibility Directive 2014/30/EU.
To comply with each directive, compliance with the parts applicable to our units of the appropriate harmonized
standards is sufficient.
Low Voltage Directive
These charging stations sufficiently comply with this directive by means of compliance with the applicable parts of
harmonized standard EN 61851 Electric vehicle conductive charging system.
Electromagnetic Compatibility Directive
These charging stations sufficiently comply with this directive by means of compliance with the applicable parts of
harmonized standards:
• EN 61000-6-2 Electromagnetic Compatibility. Part 6-1: Generic standards - Immunity for residential,
commercial and light-industrial environments.
• EN 61000-6-3 Electromagnetic Compatibility. Part 6-3: Generic standards - Emission for residential,
commercial and light-industrial environments.
Compliance with these standards calls for compliance with limits and procedures in other standards of the same
series.
ABA2020IQM01_B - Installation and Operation Manual

11
Unit description Ingeteam
2.3. EMC requirements
These charging stations have the necessary filtering elements to comply with EMC requirements for domestic
applications in order to prevent disturbances in other equipment outside the installation.
2.4. Protection class
These charging stations meet IP54 protection class against external agents.
This unit is designed to be used indoors and outdoors.
2.5. Contamination class
The pollution class for which the charging stations have been designed is grade PD3.
2.6. Power Sockets
These charging stations can be purchased with different connection configurations relative to the client's needs.
The different available connectors are displayed below:
CEE 7/4 Type F CEE 7/7
IEC 62196-2 Type 3A IEC 62196-2 Type 2
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

12
Unit description
Ingeteam
INGEREV CITY Duo
The INGEREV CITY Duo charging stations have two power sockets that can be used simultaneously. The
configuration of these sockets is detailed below, indicating the different types of available connectors.
1.i 2.i
1.ii 2.ii
1.i. Socket 1 IEC 62196-2 Type 2 2.i. Socket 2 IEC 62196-2 Type 2
1.ii. Socket 1 CEE 7/4 Type F
CEE 7/7
IEC 62196-2 Type 3A
2.ii. Socket 2 CEE 7/4 Type F
CEE 7/7
IEC 62196-2 Type 3A
ABA2020IQM01_B - Installation and Operation Manual

13
Safety Ingeteam
3. Safety
This section describes the safety warnings and the Personal Protective Equipment used in the unit.
3.1. Safety conditions
General warnings
The operations described in the manual may be performed only by qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets
all the standards, regulations and laws regarding safety applicable to the tasks of installing and
operating this unit.
The responsibility for designating qualified personnel will always fall to the company to which the
personnel belong. It is necessary to decide which workers are suitable or not for carrying out specific
work to preserve their safety at the same time as complying with occupational safety legislation.
These companies are responsible for providing appropriate training in electrical equipment to their
personnel and for familiarizing them with the contents of this manual.
All applicable safety-related legislation for electrical work must be complied with. Danger of electric
shock.
Compliance with the safety instructions set out in this manual or in the suggested legislation does
not imply exemption from other specific standards for the installation, place, country or other
circumstances that affect the unit.
Opening the door of the housing does not imply there is no voltage inside.
There is a risk of electric shock even after disconnecting all power sources from the system.
Only qualified personnel may open it, following the instructions in this manual.
The entire manual must be read and understood in full prior to manipulating, installing or operating
the unit.
Following is a list of the basic obligatory safety standards for each country:
• RD 614/2001 in Spain.
• CEI 11-27 in Italy.
• DIN VDE 0105-100 and DIN VDE 1000-10 in Germany.
• UTE C18-510 in France.
Category III-1000-Volt measuring instruments must be used for checking for the absence of voltage.
Ingeteam accepts no liability for any damages caused by improper use of the charging stations. Any
work carried out on any stations which implies a modification of the original electrical arrangements
must be proposed in advance to Ingeteam. These must be studied and approved by Ingeteam.
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

14
Safety
Ingeteam
Carry out all operations and handling without voltage.
As a minimum security measure in this operation, you must always follow the so-called 5 golden
rules:
1. Disconnect.
2. Prevent any possible feedback.
3. Check there is no voltage.
4. Ground and short circuit.
5. Protect from live elements, if any, and put up safety signs around the work zone.
Until these five steps are completed, the work area cannot be considered voltage-free and any work
performed will be considered to be work on live equipment.
Potential hazards for people
Bear in mind the following warnings concerning personal safety.
DANGER: Crushing and joint injuries.
Always follow the indications in the manual on moving and placing the unit.
The weight of this unit can cause injury if not handled correctly.
Potential hazards for the equipment
Bear in mind the following warnings concerning protection of the equipment.
The unit requires impurity-free air flow while it is operating.
Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow to
reach the inside.
After all duly authorized handling, check that the equipment is ready to start operation. Only after
this can it be connected following the instructions in the manual.
Do not touch boards or electronic components. The more sensitive components can be damaged or
destroyed by static electricity.
Do not disconnect or connect any terminal while the unit is operating. Disconnect and check for
absence of voltage first.
3.2. Personal Protective Equipment (PPE)
When working on the unit, use the following safety equipment as a minimum.
Name Explanation
Safety footwear In compliance with standard UNE-EN-ISO 20345:2012
Helmet In compliance with standard EN 397:1995
Helmet with face shield In compliance with Standard UNE-EN 166:2002, wherever there are directly
accessible live parts.
Working clothes Close-fitting, non-flammable, 100% cotton
Dielectric gloves In compliance with standard EN 60903:2005
Tools and / or equipment used in live work must have at least Category III-1000 Volts insulation. Should the
country’s regulations demand another kind of personal protection, the recommended equipment should be
appropriately supplemented.
ABA2020IQM01_B - Installation and Operation Manual

15
Receipt of the unit and storage Ingeteam
4. Receipt of the unit and storage
4.1. Reception
Keep the unit in its packaging until immediately before installation.
4.2. Equipment identification
The serial number of the equipment is its unique identifier. You must quote this number in any communication
with Ingeteam.
The unit’s serial number is marked on the specifications plate.
4.3. Transport damage
If the unit has been damaged during transport, proceed as follows:
1. Do not proceed with the installation.
2. Notify the distributor immediately within 5 days of receipt of the unit.
If ultimately the unit has to be returned to the manufacturer, the original packaging must be used.
4.4. Storage
Failure to follow the instructions in this section may lead to damage to the unit.
Ingeteam accepts no liability for damage resulting from the failure to follow these instructions.
If the unit is not installed immediately after reception, the following points should be taken into account in order to
avoid damage:
• In order to permit correct conservation of the charging stations, you must not remove them from their
original packaging until it is time to install them.
• Deterioration of the packaging (tears, holes, etc.) prevents the charging stations from being kept in
optimum conditions before installation. Ingeteam accepts no liability for any consequences arising from
the deterioration of packaging.
• Keep the unit free of dirt (dust, shavings, grease, etc.) and away from rodents.
• Keep it away from water splashes, welding sparks, etc.
• Cover the unit with a breathable protective material in order to prevent condensation due to ambient
humidity.
• Charging stations in storage must not be subjected to weather conditions other than those indicated
below:
Environmental conditions
Minimum temperature -20ºC
Minimum surrounding air temperature -20ºC
Maximum surrounding air temperature 70ºC
Maximum relative humidity without condensation 95%
• It is very important to protect the unit from chemical products which can cause corrosion, as well as from
salty atmospheres.
• Do not store the unit outdoors.
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

16
Equipment transport
Ingeteam
5. Equipment transport
You must protect the unit, during transport, from mechanical knocks, vibrations, water splashes (rain) and any
other product or situation which may damage it or alter its behavior. Failure to observe these instructions may lead
to loss of warranty on the product, for which Ingeteam is not responsible.
5.1. Transport
Transport using a pallet truck
At least the following requirements should be observed:
1. Deposit the charging stations packaged and centered relative to the forks.
2. Try to place them as close as possible to the part where the forks and the steering unit meet.
3. In all cases, observe the instructions in the pallet truck’s user manual.
Transport using a forklift truck
At least the following requirements should be observed:
1. Deposit the charging stations packaged and centered relative to the forks.
2. Try to place them as close as possible to the part where the forks and the steering unit meet.
3. Ensure that the forks are perfectly level to avoid overturning the unit.
4. In any case, observe the instructions in the forklift truck's user manual.
Once the charging station has been transported to the place where it is to be located and only when it is to be
installed, unpack the station.
At this time, it can be transported vertically over a short distance without packaging.
Transport of the unpackaged unit
At least the following requirements should be observed:
1. Follow the necessary ergonomic advice for lifting weights.
2. Do not release the unit until it is perfectly secured or placed.
3. Ask someone else to guide the movements to be made.
5.2. Unpacking
Correct handling of the charging stations is vitally important in order to:
• Prevent damage to the packaging which enables them to be kept in optimum condition from shipping
until they are installed.
• Prevent the charging stations from receiving impacts and/or falling, which could deteriorate their
mechanical features.
• Avoid, as far as possible, vibrations which may cause subsequent malfunction.
If you observe any anomaly, please contact Ingeteam immediately.
Separating the packaging
All the packaging can be delivered to a non-hazardous waste management company.
In any event, each part of the packaging may be recycled as follows:
• Plastic (polystyrene, bag and bubble wrap): the appropriate container.
• Cardboard: the appropriate container.
ABA2020IQM01_B - Installation and Operation Manual

17
Preparation for installing the unit Ingeteam
6. Preparation for installing the unit
When deciding the location of the unit and planning your installation, you must follow a set of guidelines based on
the specifications of the unit.
6.1. Environment
• Place the charging stations in a place that is accessible for installation and maintenance work and which
permits them to be operated and the indicator LEDs to be read.
• Do not place any material that is sensitive to high air temperatures near to the air outlets.
• Avoid corrosive environments that may affect the proper operation of the unit.
• Never place any object on top of the unit.
6.2. Environmental conditions
Environmental conditions must be taken into account when choosing the location of the unit.
Environmental conditions
Minimum temperature -20ºC
Minimum surrounding air temperature -20ºC
Maximum surrounding air temperature 70ºC
Maximum relative humidity without condensation 95%
It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature
variations. For this reason, apart from the unit's own protection, it is necessary to monitor these charging stations
once they have been started up on sites where the conditions described above are not expected to be present.
In the event of condensation, never apply voltage to the unit.
6.3. Supporting Surface and Fastening
The units must be attached to an even and solid surface, and must be placed in a perfectly vertical position.
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

18
Installing and connecting the unit
Ingeteam
7. Installing and connecting the unit
Before installing the unit, the packaging must be removed, taking special care not to damage the housing.
Check that there is no condensation inside the packaging. If there are signs of condensation, the unit must not be
installed until you are sure it is completely dry.
All installation operations must comply with current regulations.
All operations involving moving heavy weights must be carried out by two people.
The connection operations must be carried out with no voltage and by qualified personnel.
It is important to carefully ensure there is no voltage present in the unit when gaining access to its
interior.
When checking that there is no voltage, wearing dielectric gloves and safety goggles approved for
electrical hazards is required.
7.1. General requirements for installation
• The environment of the unit must be appropriate and meet the guidelines described in Chapter “6.
Preparation for installing the unit”. Additionally, the parts used in the rest of the installation must be
compatible with the unit and comply with the applicable legislation.
• The ventilation and workspace must be suitable for maintenance tasks according to the applicable
regulations in force.
• The external connection devices, which must be suitable and sufficiently close as set forth in current
regulations.
• The feed cables must be of the appropriate gauge for the maximum current.
• Special care must be taken to ensure that there are no external elements near the air inlets and outlets
that obstruct proper cooling of the unit.
ABA2020IQM01_B - Installation and Operation Manual

19
Installing and connecting the unit Ingeteam
7.2. INGEREV CITY Ground
7.2.1. Installing the unit
1. Open the rear enclosure by removing the eight tamper-proof Torx-type T30 bolts.
2. Proceed with fastening the unit to the ground. The following figure shows all the optional accessories
installed. These accessories are not essential in order for the charging station to operate correctly. If
you do not wish to install one or several accessories, follow the same installation diagram, omitting the
ABA2020IQM01_B - Installation and Operation Manual
EN
ES
FR
IT

20
Installing and connecting the unit
Ingeteam
accessories that you do not require. To see a specific description for the installation of each optional
accessory, see section “7.2.2. Installing the optional accessories”.
A
C
B
D
A. Anti-tipping element
B. Pedestal
C. Bottom trim*
D. Underground support element
* Optional accessory supplied as part of the underground support element or individually.
The following figure shows the distance between the elements that fasten the unit.
195
98
15
ABA2020IQM01_B - Installation and Operation Manual