Inovance GL10-PS2 User manual

1. Overview
Thank you for purchasing the GL10-PS2 power module, which is independently developed and produced by
Inovance. Please read this manual carefully before using this product.
The GL10-PS2 module can work with modules including AM600CPU, AM600-RTU-ECT, AM600-RTU-COP and AM600-
RTU-DP. It can provide power of 24 VDC and 2 A.
This manual mainly describes the product's speci󶍾cations, characteristics and how-to-use. Read this manual
carefully before use for your safety. See the Medium-Sized PLC Programming Manual to understand the use of
the user program development environment and design method of the user program of the product. You can
download the latest materials from
www.inovance.com
.
2. Safety Precautions
The safety precautions are divided into two classes: "WARNING" and "NOTICE". Please pay attention to the safety
precautions before using the product.
WARNING
Wrong operations can cause death or serious injury;
CAUTION
Wrong operations can cause moderate or minor injury and equipment damage.
Accidents described in the "NOTICE" class may cause serious subsequent in some cases. Follow the safety
instructions. Otherwise, death or heavy injury, damage to the product, machines and system can be caused.
Please keep this manual properly for reference when needed and deliver it to end users.
Control System Design
WARNING
◆The safety circuit must be designed to ensure that the control system can continue working safely when the
external power is o󶍽 or the PLC is faulty;
◆In case of long-time over-current on the output circuit caused by a current exceeding the rated value or
short-circuit of the load equipment, the module may smoke or get on 󶍾re. Therefore, external safety devices
should be used, such as fuses or breakers.
CAUTION
◆The emergent braking circuit, protection circuit, interlock circuit for forward/reversal rotation, and top and
bottom position interlock switches that can prevent damage to equipment should be con󶍾gured in the
external circuit of the PLC;
◆ Please con󶍾gure the external protection circuit and safety mechanisms for output signals related to material
accidents to ensure that the equipment can work safely;
◆ When the CPU of the PLC detects any system exceptions, all outputs may be closed; when the circuit of the
controller is faulty, its outputs may become out of control. Therefore, an appropriate external control circuit
should be designed to ensure that the equipment can work properly;
◆ When the PLC is used in an outdoor electric environment or level-II over-voltage environment, the power
system should be equipped with anti-lighting devices to ensure that the over-voltage caused by the lightning
does not a󶍽ect ports of the PLC, including the power input, or signal inputs and control outputs of the PLC..
1
Installation
WARNING
◆Only professional service engineers who have received related electrical training and knowledge can install
the product;
◆Before disassembling the module, the external power supply must be disconnected from the system. If the
power supply is connected, it may lead to an electric shock or fault and false tripping;
◆Do not use a PLC under following conditions: Environment with dust, oil smoke, conductive dust, erosive
gas and 󶍿ammable gases; environment exposure to high temperature, condensation, rain and wind;
environment under vibration and shock. Electric shock, 󶍾re and misoperations can cause damage to the
product;
◆ The PLC is an open-type device. To protect operators without adequate knowledge about electric devices
from an electric shock, the PLC must be mounted in a control cabinet with a door lock. The casing of the
cabinet must meet IP20 or above safety requirements. Only operators who have received related training
about electric devices with adequate electric knowledge can open the cabinet.
CAUTION
◆ While handling bolt holes and connecting wires, do not let cuttings and wire crumbs fall into the PLC through
ventilation holes. This may cause 󶍾re, faults and false tripping;
◆After a new PLC is installed, the ventilation surface of the PLC must not be covered. Otherwise, the ventilation
e󶎀ciency will be lowered, causing 󶍾re, faults and false tripping;
◆ When modules are being mounted, the modules must be 󶍾rmly connected to their connectors and 󶍾xed on
the hooks. If a module is not mounted correctly, it may cause false tripping, faults and the module to fall.
Wiring
WARNING
◆Only professional service engineers who have received related electrical training and knowledge can wire the
product;
◆All external power supplies must be disconnected from the system during the wiring process. If a power
supply is connected, it may lead to an electric shock or fault and false tripping;
◆The PLC can be powered on after installation and wiring. The terminal cover must be mounted before starting
operations. If not, it may cause an electric shock;
◆Cable terminals must be insulated to ensure that the insulation distance between cables does not decrease
after the cables are connected.Otherwise, it may cause an electric shock or equipment damage;
◆ The input power distribution circuit should be equipped with suitable protective devices, generally including
disconnectors with fusing and detection functions or external fuses. Factors including the rated current,
overload capability and the short-circuit capability of the its preceding power distribution when choosing
protective devices.
CAUTION
◆Prevent dropping metal 󶍾lings and wire ends drop into ventilation holes of the PLC at wiring. Failure to comply
may result in 󶍾re, fault and malfunction.
◆ The external wiring speci󶍾cation and installation method must comply with local regulations. For details, see
the wiring section in this guide.
◆ To ensure safety of equipment and operator, use cables with su󶎀cient diameter and connect the cables to
ground reliably.
◆ When connecting the cable, ensure that you have recognized the connector type correctly. Failure to comply
may result in module and external equipment fault.
◆ Tighten bolts on the terminal block in the speci󶍾ed torque range. If the terminal is not tight, short-circuit, 󶍾re
or malfunction may be caused. If the terminal is too tight, fall-o󶍽, short-circuit, 󶍾re or malfunction may be
caused.
◆If the connector is used to connect with external equipment, perform correct crimping or welding with the tool
speci󶍾ed by manufacturer. If connection is in poor contact, short-circuit, 󶍾re or malfunction may be caused.
◆A label on the top of the module is to prevent foreign matters entering the module. Do not remove the label
during wiring. Remember to remove it before system operation, facilitating ventilation.
◆Do not bundle control wires, communication wires and power cables together. They must be run with distance
of more than 100 mm. Otherwise, noise may result in malfunction.
◆ Select shielded cables for high-frequency signal input/output in applications with serious interference so as to
enhance system anti-interference ability.
Operation and Maintenance
WARNING
◆ and maintain the product;
◆ Touching terminals when the PLC is power-on may cause an electric shock or false tripping;
◆All external power supplies must be disconnected from the system before cleaning modules or re-fastening
bolts on the terminal block and mounting bolts on connectors. Otherwise, it may cause an electric shock;
◆All external power supplies must be disconnected from the system before modules can be disassembled or
communication cables can be connected or disconnected. Otherwise, it may cause an electric shock or false
tripping.
Retirement
CAUTION
◆ The product should be disposed of as industrial waste;
◆The retirement of batteries should comply with the local regulations.
3. Product Information
■Model and Nameplate
(-14
.BSL %FTDSJQUJPO
-
-PDBMNPEVMF
.BSL 4FSJFT

TFSJFT
.BSL %FTDSJQUJPO
(
.BSL .PEVMF5ZQF
1PXFSTVQQMZ14
.BSL 0VUQVU$VSSFOU
"
(FOFSBM.PEVMF
"
"
.PEFM
*OQVU
0VUQVU
4FSJBM/P
/BNFQMBUF
.0%&-盘(-14
108&3*/165盘7"$")[
065165盘7%$"
9999999999999999
7FSTJPO/P
7&399999
9999999999999999
Figure 1 Model and nameplate
Model Type Description Applicable for
GL10-PS2 Power module 220 V input; 24 V/2 A output AM600
■External Ports
圧圦圃坒坘块坓坘块
L
N
100-240 VAC
INPUT
OUTPUT
24VDC-2A
POWER
圤圦圃坌坑坓坘块
圳在
圩在
Figure 2 Ports of the power module
The power module has two terminals. One is the input port, the other one is the output port. The AC input port
should meet the following requirements:
Port De󶍾nitions of functions
AC input port 100-240 VAC input
Protective ground (connecting to the AC input power ground cable)
Functional ground (connecting to the PLC casing)
The DC output port should meet the following requirements:
Network Type Function Remarks
24 V Output 24 VDC output -
5 V Output 5 VDC output For modules without 5 V terminal, the internal terminal is empty.
GND Output DC output ground -
GND Output DC output ground -
■General Speci󶍾cations
Item Speci󶍾cations
Input power 100~240 VAC(-15%~+10%)
Input frequency 50/60 Hz(-5%~+5%)
Output voltage 24 VDC±5%
Rated Output Current 2 A
E󶎀ciency Above 70%
Over-current protection Yes
Fuse Built-in
2 3
User Guide
GL10-PS2 Power Module 19011108 A00

■Electric Speci󶍾cations
Item Name Rated Testing conditions Remarks
Insulation
resistor
Primary side-
SELV ≥2×106Ω Environment temperature: 25±5 °C.
Relative humidity:Lower than 90%
(non-condensing), testing voltage: 500 VDC
Based on your needs
Primary side- PE ≥2×106Ω
Withstand
voltage
Reinforced
insulation Primary side- SELV: 3250 VDC (or 2300 VAC ) or 1 minute No discharge arc
or penetration, the
leakage current is
smaller than 10mA.
Basic insulation Primary side- PE (or grounding casing):1900 VDC
(or 1350 VAC) for 1 minute
Pulse
Reinforced
insulation Primary side- SELV: 4250 V pulse No discharge arc or
penetration
Basic insulation Primary side- PE (or grounding casing):2500 V pulse
Range of rated
input voltage AC input 100-240 VAC -
Rated input current Maximum 1.0 A -
IP level IP20 -
Pollution PD2 -
Elevation 2000 m ( 80 kPa) -
Over-voltage class Pluggable or 󶍾xed devices powered from indoor sockets -
Highest working temperature 55 °C full load -
Over-current protection device Fuse -
4. Mechanical Design Reference
■Installation Dimensions
50.0
90.0
ሿᗳ䀖⭥
Risk of electric shock
50.0
90.0
95.0
AM600
小心触电
Risk of electric shock
Figure 3 Installation dimensions (unit: mm)
5. Mechanical Design Reference
■Selection of Cables
The following table shows the recommended power cables for reference:
Material Model Cable diameter Manufacturer Wire crimper
Chinese standard/MM2USA standard/AWG
Fork lug TNS2-4 1.0-2.0 17-14 Suzhou Yuanli RYO-8
YYT-8
◆The above lugs are applicable for power modules. The rated temperature is above 75 degrees Celsius. The
sectional area of the grounding cable should be larger than 2 mm².
■Cable Processing
Cable processing steps:
1） Stripping the insulation layer. The exposed part should be 6 mm long;
2） Insert the cable into the cable pipe;
3） Penetrate the conductive part of the cable via the round hole of the lug. Use the recommended wire crimper
to crimp the cable;
4） Insert the cable into the 20 mm Φ3 heat-shrinkable tube. The part that covers the copper pipe of the lug will
shrink after being heated;
6m
m
Insert into the pipe
Use the wire crimper to crimp it
6 mm
Figure 4 Cable processing
■Terminal Signal Layout
L
N
100-240 VAC
INPUT
OUTPUT
24VDC-2A
POWER
Figure 5 Terminal signal layout
■Terminal De󶍾nitions
Mark Type Function
L Input AC L input
NInput AC N input
Ground Protective ground
(connecting to the AC input power ground cable)
Ground Functional ground (connecting to the PLC casing)
+24V Output 24 VDC positive
GND Output 24 VDC ground
■Wiring Precautions
1） All external power supplies must be switched o󶍽 before installation and wiring process to prevent electric
shock and module damage;
2） Thick cable (2 mm² at most) should be used as the 110V/220 VAC power cable. The cable should be twisted at
the connection terminal to connect the terminal at a smaller length. This can prevent short circuit caused by
loose screws;
3） Do not bundle the 110V/220 VAC power cables together with 24 VDC and IO signal cables and communication
cable. The distance between the cables should be as large as possible within the permitted range;
4） Only the copper cable of above 75℃ can be used. The screw fastening torque of the power terminal should be
9.5 kg-cm (8.25 in-lbs);
5） When the GL10 series module is used in a scenario with a strong interference source (such as AC drive), it is
recommended to use a noise 󶍾lter to depress the interference noise. For details, please refer to the insulation
transformer;
6） After the power is switched on, if the 24 VDC indicator LED is ON, it means the power supply is working. If it is
OFF, the power input is exceptional and the module may be faulty.
■Grounding
1） Terminal L and N of the AC power (100-240 VAC, 50/60 Hz) should be connected to the terminal L and N of
the power module. The grounding cable of the power supply must be connected to the terminal of the
module;
2） Terminal of the power module should be connected to the outer casing as the reference ground according
to the following grounding principles;
GL10-PS2 ަԆ䇮༷
অ⛩᧕ൠ˄ᴰ֣˅
ޡ᧕ൠ˄ݱ䇨˅
䘎᧕᧕ൠ˄нݱ䇨˅
GL10-PS2 ަԆ䇮༷
GL10-PS2 ަԆ䇮༷
᧕ൠ䝽㓯Ⲵ㓯ᖴнᗇሿҾ⭥ⓀㄟLǃNⲴ㓯ᖴ˗
ཊ⿽䇮༷ᰦ֯⭘ᰦˈ䈧࣑ᗵঅ⛩᧕ൠ˗
ᰐ⌅অ⛩᧕ൠⲴᛵߥлˈ䈧֯⭘മѝⲴޡ᧕ൠ˗
᧕ൠᰦˈн֯⭘മѝⲴ䘎᧕᧕ൠᯩᔿʽ
Other devices
Single-point grounding (best)
Other devices
Other devices
The diameter of the grounding cable must not be smaller than
the diameter of the power terminal L and N;
Use single-point grounding when multiple devices are used
concurrently;
When single-point grounding cannot be used, use common grounding
shown on the right side.
Do not use the grounding method shown on the right side.
Common grounding (permitted)
Connected grounding (not permitted)
Figure 6 Grounding requirements of the power module
5 64
■Mounting of the Power Filter
When the GL10 series module is used in a scenario with a strong interference source (such as AC drive), it is
recommended to use a noise 󶍾lter to depress the interference noise.
The 󶍾lter should be installed as close to the GL10 power module as possible. Use screws to 󶍾x it on the conductive
back. The screw areas should be coated properly to ensure e󶍽ective grounding. The incoming cable of the 󶍾lter
should be laid separately from the outlet cable to prevent direct coupling of the noise of the incoming cable on the
outlet cable.
Output
Filter
Input
Not shielded
>20 cm
Output
Filter
Input
Output
Filter
Input
Shield
board
Correct wiring with a suitable distance Correct wiring with a shielded board Wrong wiring
Figure 7 Mounting of the power 󶍾lter
■Insulation Transformer
The insulation transformer can reduce conducted noise (especially surge noise). Surge noise may cause false
tripping of the PLC. The insulation transformer should be connected as follows to reduce surge noise. The
insulation transformer can reduce the impact of thunder and lightning
PLC
Insulation
transformer
PLC
power
Trunk
terminal
block
Main
power
100Vac~240Vac
I/O equipment
Power
equipment
Cabinet
I/O power
Power supply
T1
Figure 8 Working principle of insulation transformer
Warranty Agreement
1） Inovance provides an 18-month free warranty to the equipment itself from the date of manufacturing for the
failure or damage under normal use conditions.
2） Within the warranty period, maintenance will be charged for the damage caused by the following reasons:
a. Improper use or repair/modi󶍾cation without prior permission
b. Fire, 󶍿ood, abnormal voltage, natural disasters and secondary disasters
c. Hardware damage caused by dropping or transportation after procurement
d. Operations not following the user instructions
e. Damage out of the equipment (for example, external device factors)
3） The maintenance fee is charged according to the latest Maintenance Price List of Inovance.
4） If there is any problem during the service, contact Inovance's agent or Inovance directly.
5） Inovance reserves the rights for explanation of this agreement.
Suzhou Inovance Technology Co., Ltd.
Address: No.16, Youxiang Road, Yuexi Town, Wuzhong District, Suzhou 215104, P.R. China
Website:
http://www.inovance.com