Insignia ES005 User manual

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INSTALLATION MANUAL
ES005
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
30 Day Technical Support: 01908 226545
(NOTE: This service is only available to customers from the day of delivery,
please have your supplier’s details and your postcode to hand before calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerService.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To upgrade to a full 5 year warranty, visit hps://www.insigniaoutlet.co.uk/extended-warranty.html Standard 24 month
warranty applies without the upgrade.
CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Contents
Introduction
Electrical Requirements
What’s In The Boxes?
Screw Pack Contents
Plumbing Requirements
Schematics
Starting The Installation
Control Panel Connections
Sealing and Water Testing
Control Panel Instructions
Help Book Information
Part list
3
5
7
8
9
10
11
19
20
21
22
23

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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 3 Badges

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ASSEMBLY AND PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILL AND FEELS CONFIDENT IN
THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLE, READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
(PLEASE NOTE LIMESCALE BUILD UP MAY CAUSE DAMAGE TO YOUR SHOWER AND WILL NOT BE COVERED UNDER WARRANTY)
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAN COMPANY TO COMPLETE THE CONNECTION FROM
SHOWER TO THE HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID IN REGARDS TO THE ELECTRICAL
ITEMS IF THIS IS NOT UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF!
REMEMBER:
These showers are designed to be free standing and movable from their location should you have the need to replace anything. ALWAYS USE Flexible braided water
inlet pipes (not supplied) at least a metre long (not central heating plastic type!)
Always use a flexible waste pipe from your house supply to the shower .
NEVER FIX with rigid pipes, NEVER FIX the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
If you are using Insignia’s RubberGum, please ensure the product does not come in contact with your silicone as this will cause the RubberGum to fail and
will not adhere as intended.
ATTENTION
ALWAYS FIT EASY TO GET TO ISOLATION TAPS ON BOTH THE HOT AND COLD WATER SUPPLY (NOT SUPPLIED). JUST LIKE A
DISHWASHER OR WASHING MACHINE, THIS PRODUCT MUST BE ISOLATED WHEN NOT IN USE.
FLEXIBLE SUPPLY HOSES (NOT SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY

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TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 25W
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 3 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way
due to continued additions to current regulations.
1) Connect within current laws and IP directives.
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should
eradicate the possibility of either the transformer or control panel being burnt out.

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Tool Requirements
None Supplied
Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill
Adhesive Requirements
Hardware Requirements
Bacteria Resistant Sanitary Silicone - (for vertical joints) RubberGum Plumbers Mait (for waste joints)
This Shower cabin requires 2 x 1 Metre Braided Hose
Not Supplied
Not Supplied Not Supplied
Not Supplied

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Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled. When we use the word
“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the
unit apart and carry out the final fix.
Tray Box
1x Tray
1x Roof
2x Curved Rails
1 x Accessory Box
Glass Room
2x Door seals
2x Glass doors
2x fixed glass
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Column
1x Complete Column
2x Fixed Uprights
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
What’s In The Boxes?

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ES005 Screw Pack
Product Code Descripon Quanty
SP097 Door Handles 2
SP276
SP276A
Twin Chrome Wheels Non Push
Twin Chrome Wheels—Push Buon
4
4
SP072 Door Stops 8
ST12 12mm Screws 8
ST14 14mm Screws 12
ST16 16mm Screws 12
ST18 18mm Screws 2
ST20 20mm Nut and Bolt 12
ST25 (3.5) 25mm Screws (with a 3.5mm thread) 8
ST25 (4) 25mm Screws (with a 4mm thread) 2
SW9 Small Washers 38
DB9 Drill Piece 1
Note: In some cases you may have more screws than needed, this is done so you have spares!

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Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which type of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scope above.
Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure
reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall.
The waste hose must be of a flexible type (1m flexible waste supplied).
The water supply pipes need to be at least 1 metre in length and must be that of a flexible braided type (not supplied).
DO NOT OVERTIGHTEN THE BRAIDED HOSES AS IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE

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TO START
Make sure you have a clear space, remember when finished and in place you need access to check your build and able to pull the shower out for servicing or should you
have the need to replace anything!
Take the shower tub and remove all the protective wrapping and fit the waste. In the side of the waste supplied in the optional fitting kit you will notice a spigot not seen on
an ordinary waste. In most cases this is blanked yet should you have a steam version you need to gently drill this out as this item is for the steam generator drainage and
will be connected in the instructions later.
Now please level the tray by firstly placing the tray in its final location and then using a spirit level, adjust the tray feet accordingly. Once you are happy with the levelling
of the tray, you can pull it out to begin the main construction.
Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a
trouble free shower. Therefore our advice is to follow the instructions and perform a dry run to ensure you are confident with the
build and you understand fully how the unit is assembled. When we use the word “DRY RUN” this means you do not silicone
anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the unit
apart and carry out the final fix.

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Step 1
Align the 2 back panels with the central column and fix together using the
ST20 screws and SW9 washers. You will need to align the panels and then
use the drill piece to create pilot holes for the screws.
Once you are happy with the alignment, remove the panels and run a bead
of silicone up the sides and RubberGum along the bottom of the column
and the back panels yet DO NOT fix them to the tray until STEP 5.
(please note, if your column has a rubber seal at the bottom, take the
rubber off and apply silicone inside the rubber and replace)

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Step 2
The next step is to attach the uprights (maybe pre-fitted to the front fixed glass see
above) to the curved rails using the ST25 (3.5) screws. The end with the groove is
designed to sit on the tray, with the flat end connecting to the roof. Please note the ‘U’
shaped channel is meant to face inwards to allow the glass to fit correctly.
(wider rail with Insignia logo at the top)
PLEASE NOTE
The screw head needs to bypass the OUTER hole. If this does not occur please bore
out the outer hole only by about 2-4mm
IMPORTANT
If your front fixed glass has 2 black uprights pre-fitted please bypass steps 3 and 4
Please note the wide upright is the outer upright and the cut out sits on the tray side.

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Step 3
Now meet the front of the shower with the back panels and screw together using the ST16 screws and SW9 washers. You will need to align the panels and
then use the drill piece to create pilot holes for the screws, then continue to run a bead of silicone along the inside of the front fixed glass

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Step 4
Once the fixed glass and uprights are in place you will have 4 push style seals to
insert.
ALL seals go on the outside of the shower.
The two thicker seals will go between the fixed glass and the inside uprights.
The two thinner seals will go between the outside uprights and the fixed glass.

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Step 5
Next screw the inner uprights to your curved rails using the ST12 screws with round
heads for the top. For the bottom use 2x ST25 screws.

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Step 6
Align the roof with your shower walls and using the ST14 screws and SW9 washers
fix the back walls to the roof by screwing upwards from the rear of the shower and
repeat this process to fix to the tray as indicated in the images

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Step 8
Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels are at their lowest position and hang on the inner curved rails with the wheels
facing the outside of the glass. Please note the push button wheels are for the bottom.
Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic bolt clockwise in which in turn will pull the wheels towards the track ensuring a
secure a tight fit.
Now grease the track to ensure a smooth and long lasting operation (not supplied)
Step 7
Fit the door stoppers into the top and bottom rails. Ensure
the curve of the door stopper faces towards the wheel for
the specific door. Use the ST12 screws to fit the door stops.
You will have 8 door stoppers in total, 4 for the top rail and
4 for the bottom rail.

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Shelf
Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bars to your glass shelf as illustrated in the
below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.
Accessory Installation
Please Note
Ensure all backing film on the rear of the glass panels are pierced through the existing glass holes with
a knife to provide an efficient smooth fitting and location of the accessories. We recommend using a
screwdriver on the smaller holes.
Hand Shower
Attach the chrome riser bar to the glass
wall ensuring the water inlet is inserted
through the lower large hole and hand
tightened from the rear side.
Now tighten the chrome shower holder
ensuring that this will take the hand
shower itself without falling (please
note over tightening will prevent the
holder from sliding up and down)

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Monsoon Head
Attach the grey hosing from your valve to the 90 degree push fit elbow. Secure in place using the jubilee clips found on the grey hosing. You should have one for each end
of the hose. Attach the grey hose from your valve to the inner black tube using PTFE tape (please note this only needs to be hand tight. Over tightening will snap/damage
the inner black tube)
Handle
Ensuring that the inner thread is protruding out from the handle far enough, place the handle on the outside of the door and secure by tightening the inner chrome knob to
the protruding inner thread.