Insignia GT0509 User manual

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INSTALLATION MANUAL
GT0509
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
30 Day Technical Support: 01908 226545
(NOTE: This service is only available to customers from the day of delivery,
please have your supplier’s details and your postcode to hand before calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerservice.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To claim your full 5 year warranty, register your shower within 90 days of delivery at: www.insigniarange.co.uk/
warrantyreg.aspx. Standard 12 month warranty applies if outside this me period.

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Contents
Introduction
Electrical Requirements
What’s In The Boxes?
Screw Pack Contents
Plumbing Requirements
Starting The Installation
Electric Box Connections
Steam Generator Connections
Sealing and Water Testing
MK117U Control Panel Instructions
Help Book Information
Parts list
3
5
6
7
8
9
21
23
24
25
26
27

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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 3 Badges

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ASSEMBLY AND SIMPLE PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILLS AND FEELS CONFIDENT IN
THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLY READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAL COMPANY TO COMPLETE CONNECTION FROM
SHOWER TO HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID REGARDS ELECTRICAL ITEMS IF THIS IS NOT
UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF.
REMEMBER:
These showers are designed to be free standing and movable from their location should you have need to replace anything. ALWAYS USE Flexible braided water inlet
pipes at least a metre long (not central heating plastic type! )
from house supply to the shower and again flexible waste pipe to join to your house waste. NEVER fix with rigid pipes, never fix the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
ATTENTION
ALWAYS FIT EASY TO GET TO TAPS ON BOTH HOT AND COLD WATER SUPPLY. AS A DISHWASHER OR WASHING MACHINE, THIS
PRODUCT MUST BE ISOLATED WHEN NOT IN USE. FLEXI SUPPLY HOSES (SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY

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YOU WILL NEED
TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 3.0KW
Other than steam generator
Internal Circuit Voltage is 12V
Internal Current Rating 0.17A
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 13 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way due to continued additions
to current regulations. As at October 2010 we offered two methods.
1) Connect within current laws and IP directives using plug and RCD provided with steam version or supply one for non steam version
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box. Remove the fitted plug and ensure the Consumer unit has capabilities to
replace RCD feature if RCD is removed.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should eradicate the possibility of either
the transformer or computer control being burnt out. Please note earth is required and found on chassis of shower tray. A further earth is required from Steam Generator
unit. Each earth must ground through power supply line.
Requirements
Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill

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Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled. When we use the word
“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the
unit apart and carry out the final fix.
What’s In The Boxes?
Tray Box
1x Tray
1x Roof
2x Curved Rails
Glass Room
2x Door seals
2x Glass doors
2x fixed glass
Column
1x Complete Column
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
In addition to above you will have all the required internal accessories to complete the shower

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Insignia Screw Pack
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Product Code Descripon Quanty
SP097 Door Handles 2
SP043 Chrome Door Wheels 8
ST20 20mm Screws 20
ST35 35mm Screws 10
ST14 14mm Screws 6
ST25 25mm Screws 10
SW9 Small Washers 20
DB9 Drill Piece 1
Note: In some cases you may have more screws than needed, this is done so you have spares!

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Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which type of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scope above.
Debit Requirements
You will need the debit capabilities of at least 10 litres per minute. Again an average combi boiler will supply this but please check if you have a gravity feed system.
Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure
reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall. The water supply and waste require flexible pipes. If you purchased the
fitting kit with this shower you will have the required fittings. The water supply pipes need to be at least 1 metre in length and must be that of a flexi braided type..
DO NOT OVERTIGHTEN IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE
Please note if a shower pump is used via gravity system we recommend a separate cold feed bypassing pump direct to generator to avoid damage to the
generator.
Further to this as you would with a washing machine or dishwasher, it is highly recommended that accessible water valve taps are installed to turn off the shower when not
In use. This will avoid any possible flooding due to a burst pipe or connection failure in the future.

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TO START
Make sure you have a clear space, remember when finished and in place you need access to check your build and able to pull the shower out for servicing or should you
have the need to replace anything!
Take the shower tray and remove all the protective wrapping and fit the waste. If you purchased the fitting kit it is possible this may have already been fitted in the tray hole
yet please note this is only for transportation reasons therefore you will still need to ensure the correct sealing and alignment is carried out. In the side of the waste supplied
in the optional fitting kit you will notice a spigot not seen on an ordinary waste. In most cases this is blanked yet should you have a steam version you need to gently drill this
out as this item is for the steam generator drainage and will be connected in the instructions later.
Now please level the tray by firstly placing the tray in its final location and then using a spirit level, adjust the tray feet accordingly. Once you are happy with the levelling of
the tray, you can pull it out to begin the main construction.

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Step 1
Attach the left hand pan to the left back panel.
Once you are happy with the alignment, run a bead of silicone up the
edge and along the bottom of the panels and screw together using the
ST20
Step 2
Now attach the large back panel to the column. Once you are happy with the
alignment, run a bead of silicone up the edge and along the bottom of the panels and
screw together using the ST20
(please note, if your column has a rubber seal at the bottom , take the rubber off and
apply silicone inside the rubber and replace)

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Step 4
Now attach the large back panel to the right side glass panel. Once you are happy
with the alignment, run a bead of silicone up the edge and along the bottom of the
panels and screw together using the ST20
Step 3
Now attach the right back panel to the column. Once you are happy with the
alignment, run a bead of silicone up the edge and along the bottom of the panels
and screw together using the ST20

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Step 5
Align the top and bottom door frame to the left and right hand glass panels.
Note the top rail is indicated by the Insignia logo. Please note the image
above to locate which panel goes to which side.

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Step 6
With the panels now aligned, screw the top and bottom rails in to position as shown in
the image above using ST35 screws. Once everything is securely tightened, locate the
4 holes from the inside of the rail and secure the remaining uprights in to position using
ST14 screws.

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Step 7
Using the ST25 screws, place the curved uprights over the front outer edge of the front
fixed glass panels. Once you are happy with the position and alignment of the uprights
screw into position

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Step 8
Next locate the front section into position with the side glass panels.
Once you are happy with the alignment, run a bead of silicone up the edge and along the bottom
of the panels and framework and screw into place using the ST250 screws as indicated in the
above image.

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Step 9
Screw down the back walls to the rear of the shower tray using ST25 screws and SW9 washers,
then repeat this process when fixing the roof to the back panels.

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Shelf
Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bars to your glass shelf as illustrated in the
below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.
Accessory Installation
Please Note
Ensure all grey backing film on the rear of the glass panels are pierced through the existing glass holes
with a knife to provide an efficient smooth fitting and location of the accessories. We recommend using
a screwdriver on the smaller holes.
Steam Pod
Insert the pod from the inside of the shower and at-
tach large white nut from the rear.
.
Thermostatic Probe
Insert the chrome sleeve into the hole situated below the
control panel and secure in place with the retaining nut.
Insert the rubber grommet into the sleeve and push the
probe through from the rear of the cabin ensuring the
probe protrudes no more than 6mm. Place a small
amount of silicone behind to fully secure in to place.
x2
Hand Shower
Attach the chrome riser bar to the glass wall ensuring the water inlet
is inserted through the lower large hole and hand tightened from the
rear side.
Now tighten the chrome shower holder ensuring that this will take
the hand shower itself without falling (please note over tightening
will prevent the holder from sliding up and down)

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Foot Massager
Fix the provided white plastic foot mas-
sage retaining knobs to your glass back
panel along with your chrome water out-
let as shown in the above image. To
hang the foot massager itself to the wall,
push the massager onto the retaining
knobs ensuring the holes on the under-
side of the foot massager are aligned.
Ozone (o3)
Unscrew the chrome pepper
pot end and drop the white box
upside down into the rear hole
as shown in the image. Now
from the inside of the shower
re-attach the chrome pepper
pot end and tighten.
Monsoon Head
Attach the grey hose from your valve to the
inner black tube using PTFE tape (please
note this only needs to be hand tight. Over
tightening will snap/damage the inner black
tube)

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Wheels
Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels
are at their lowest position and hang on the inner curved rails with the wheels facing the
outside of the glass.
Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic
bolt clockwise in which in turn will pull the wheels towards the track ensuring a secure a
tight fit.
Now grease the track to ensure a smooth and long lasting operation
(not supplied)
Handles
Ensuring that the inner thread is protruding out from the handle far enough, place
the handle on the outside of the door and secure by tightening the inner chrome
knob to the protruding inner thread.
Door Seals
Magnetic Seal: Push the magnetic door seal on the handle side of the glass door
ensuring this is tightly fitted.
Rear Door Seal: Place the rear door seal on the opposite side to the magnetic strip
ensuring the flap is facing the fixed glass panel

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Hot Water InletCold Water Inlet
Open Outlet For
Steam Generator
Foot Massager
Body Jets
Hand Shower
Monsoon Shower
Shower Valve
Connect the hoses to the corresponding inlets on the back of the shower.
Device output may differ from the image. Please refer to your outer chrome faceplate in-
side your Insignia shower as a reference point.
IF YOUR DIAL DOES NOT CORROSPOND TO THE APPROPRIATE DEVICE:
Turn on your water to the shower and note which output the water exits from then turn off
the water and swap over the relevant hose.
Alternatively remove the outer chrome knob by removing the chrome cap and loosening
the grub screw (please ensure not to unscrew fully as this will drop within the chrome
knob) this is found on the opposite side to the chrome pillar. Once you have succeeded in
loosening this you can now slide your faceplate to correspond to the device.