Insignia ES003 User manual

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INSTALLATION MANUAL
ES003
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
30 Day Technical Support: 01908 226545
(NOTE: This service is only available to customers from the day of delivery,
please have your supplier’s details and your postcode to hand before calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerservice.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To upgrade to a full 5 year warranty, visit hps://www.insigniaoutlet.co.uk/extended-warranty.html Standard 24 month
warranty applies without the upgrade.
CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 5 Badges

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TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 2.8KW
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 13 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way
due to continued additions to current regulations.
1) Connect within current laws and IP directives.
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should
eradicate the possibility of either the transformer or control panel being burnt out.

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ASSEMBLY AND PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILL AND FEELS CONFIDENT IN
THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLE, READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
(PLEASE NOTE LIMESCALE BUILD UP MAY CAUSE DAMAGE TO YOUR SHOWER AND WILL NOT BE COVERED UNDER WARRANTY)
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAN COMPANY TO COMPLETE THE CONNECTION FROM
SHOWER TO THE HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID IN REGARDS TO THE ELECTRICAL
ITEMS IF THIS IS NOT UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF!
REMEMBER:
These showers are designed to be free standing and movable from their location should you have the need to replace anything. ALWAYS USE Flexible braided water
inlet pipes (not supplied) at least a metre long (not central heating plastic type!)
Always use a flexible waste pipe from your house supply to the shower .
NEVER FIX with rigid pipes, NEVER FIX the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
If you are using Insignia’s RubberGum, please ensure the product does not come in contact with your silicone as this will cause the RubberGum to fail and
will not adhere as intended.
ATTENTION
ALWAYS FIT EASY TO GET TO ISOLATION TAPS ON BOTH THE HOT AND COLD WATER SUPPLY (NOT SUPPLIED). JUST LIKE A
DISHWASHER OR WASHING MACHINE, THIS PRODUCT MUST BE ISOLATED WHEN NOT IN USE.
FLEXIBLE SUPPLY HOSES (NOT SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY

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Contents
Introduction
Electrical Requirements
Plumbing Requirements
What’s In The Boxes?
Screw Pack Contents
Schematics
Starting The Installation
Electrical Connections
Steam Generator Connections
Sealing and Water Testing
Control Panel Instructions
Help Book Information
Parts list
3
4
5
6
8
10
11
21
22
25
26
29
30

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Column
1x Complete Column
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
Sidewalls
2x Side Glass
In addition to above you will have all the required internal accessories to
complete the shower
Bath Box
1x Whirlpool Bath
1x Roof
2x Curved Rails
1 x Screw Pack
1 x Accessory Box
Glass Room
4x Door seals
2x Glass doors
2x Fixed glass
2 x Aluminium curved end posts
Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled. When we use the word
“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the
unit apart and carry out the final fix.
What’s In The Boxes?

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Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill
Tool Requirements
None Supplied
Adhesive Requirements
Bacteria Resistant Sanitary Silicone - (for vertical joints) RubberGum Plumbers Mait (for waste joints)
Not Supplied
Not Supplied Not Supplied
Hardware Requirements
A Steam Shower requires 3 x 1 Metre Braided Hose
Not Supplied

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ES003 Screw Pack
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Product Code Descripon Quanty
SP097 Door Handles 2
SP284 White Door Wheels 8
ST22 22mm Screws 5
ST14 14mm Screws 40
ST35 35mm Screws 8
ST25 25mm Screws 4
SW9 Small Washers 34
DB3 Drill Piece 1

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Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which type of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scope above.
Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure
reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall.
The waste hose must be of a flexible type (1m flexible waste supplied).
The water supply pipes need to be at least 1 metre in length and must be that of a flexible braided type (not supplied).
DO NOT OVERTIGHTEN THE BRAIDED HOSES AS IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE

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TO START
Make sure you have a clear space, remember when finished and in place you need access
to check your build and able to pull the shower out for servicing or should you have the need
to replace anything!
Take the shower tub and remove all the protective wrapping and fit the waste. In the side of
the waste supplied in the optional fitting kit you will notice a spigot not seen on an ordinary
waste. In most cases this is blanked yet should you have a steam version you need to gently
drill this out as this item is for the steam generator drainage and will be connected in the
instructions later.
Now please level the tray by firstly placing the tray in its final location and then using a spirit
level, adjust the tray feet accordingly. Once you are happy with the levelling of the tray, you
can pull it out to begin the main construction.
Step 1
Place the back panel to the side glass ensuring that the side glass frame at its
wide point is at the rear of the shower and wide black decorative paint is at the
top.
Align the back panel to lip on the side glass and once you are happy with the
alignment, run a bead of silicone up the edge and Rubbergum along the bottom
of the panels covering all the channels in the tub, then screw together using the
ST14 screws.

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Step 3
Now place the column in between the 2 back panels. Once you are happy with the alignment,
run a bead of silicone up both edges and Rubbergum along the bottom of the panel covering
all the channels in the tub then screw together using ST14 screws.
(Please note if the column has a rubber seal at the bottom, take the rubber off and apply silicone
inside the rubber and replace back onto the column)
Step 2
Place the back panel to the side glass ensuring that the side glass frame at its
wide point is at the rear of the shower and wide black decorative paint is at the
top.
Align the back panel to lip on the side glass and once you are happy with the
alignment, run a bead of silicone up the edge and Rubbergum along the bottom
of the panels covering all the channels in the tub then screw together using the
ST14 screws.

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Step 4
Now attach the front fixed panels using ST35 screws.
(wider rail with the Insignia logo at the top)
Step 5
Then screw the inner uprights into the top and bottom rails
using the ST25 screws. To do this you will need to use the
DB3 drill piece to drill a pilot hole.

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Step 6
Insert the corner uprights onto the outer front fixed glass
panels as shown in the image
Step 7
Now use the ST14 screws to secure into place

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Step 8
Now attach the complete front frame to the side panels. once you are happy with the
alignment, run a bead of silicone up the edges on the inside of the corner post and
RubberGum along the bottom of the frame. Then screw together using the ST14 screws.
Step 9
Your Insignia shower should now like this.

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Step 10
Align the roof with your shower walls and the bath tub and using the ST14 screws and
SW9 washers fix the back walls to the roof by screwing upwards from the rear of the
shower.
NOTE: If a small gap exists silicone seal later
Step 11
Screw down the back walls to the bath tub using ST14 screws and SW9 washers from
the rear of the shower.

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Accessory Installation
Please Note
Ensure all grey backing film on the rear of the glass panels are pierced through the existing glass holes
with a knife to provide an efficient smooth fitting and location of the accessories. We recommend using
a screwdriver on the smaller holes.
Shelf
Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bars to your glass shelf as illustrated in the
below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.
Hand Shower
Attach the chrome riser bar to the glass
wall ensuring the water inlet is inserted
through the lower large hole and hand
tightened from the rear side.
Now tighten the chrome shower holder
ensuring that this will take
the hand shower itself
without falling (please note
over tightening will prevent
the holder from sliding up
and down)
Steam Pod
Insert the pod from the inside of the shower and attach
large white nut rom the rear.
.

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Wheels
Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels
are at their lowest position and hang on the inner curved rails with the wheels facing the
outside of the glass.
Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic
bolt clockwise in which in turn will pull the wheels towards the track ensuring a secure a
tight fit.
Now grease the track to ensure a smooth and long lasting operation
(not supplied)
Handles
Ensuring that the inner thread is protruding out from the handle far enough, place
the handle on the outside of the door and secure by tightening the inner chrome
knob to the protruding inner thread.
Door Seals
Magnetic Seal: Push the magnetic door seal on the handle side of the glass door
ensuring this is tightly fitted.
Rear Door Seal: Place the rear door seal on the opposite side to the magnetic strip
ensuring the flap is facing the fixed glass panel

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Monsoon Head
Attach the grey hose from your valve to the inner black tube using
PTFE tape (please note this only needs to be hand tight. Over
tightening will snap/damage the inner black tube)

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Shower Valve
Device output may differ from the image. Please refer to your outer chrome faceplate
inside your Insignia shower as a reference point.
IF YOUR DIAL DOES NOT CORRESPOND TO THE APPROPRIATE DEVICE:
Turn on your water to the shower and note which output the water exits from then turn off
the water and swap over the relevant hose.
Alternatively remove the outer chrome knob by removing the chrome cap and loosening
the grub screw (please ensure not to unscrew fully as this will drop within the chrome
knob) this is found on the opposite side to the chrome pillar. Once you have succeeded in
loosening this you can now slide your faceplate to correspond to the device.
Shower Valve
Monsoon Head
Jets Hand Shower
Outlet for Steam
Cold Water Inlet Hot Water Inlet