Insignia INS003 User manual

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INSTALLATION MANUAL
INS003
ATTENTION INSTALLERS:
These instrucons must be
le with the customer
30 Day Technical Support: 01908 226545
(NOTE: This service is only available to customers from the day of delivery,
please have your supplier’s details and your postcode to hand before calling)
Replacements Parts: inside of your warranty contact:
www.insigniarange.co.uk/customerService.aspx
Spares/Replacements Parts: outside of your warranty
contact 0844 800 3069
www.insigniarange.co.uk
WARRANTY REG NO: __________________________
To claim your full 5 year warranty, register your shower within 90 days of delivery at: www.insigniarange.co.uk/
warrantyreg.aspx. Standard 12 month warranty applies if outside this me period.
CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Contents
Introduction
Electrical Requirements
What’s In The Boxes?
Screw Pack Contents
Plumbing Requirements
Schematics
Starting The Installation
Control Panel Connections
Sealing and Water Testing
SUN Control Panel Instructions
Help Book Information
Part list
3
5
7
8
9
10
11
19
20
21
22
23

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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that
will last for many years to come!
Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of
your finish.
OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK
1 Badge = Very easy
2 Badges = Easy
3 Badges = Moderate
4 Badges = Harder than average
5 Badges = Professional skills required
This shower is rated 3 Badges

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ASSEMBLY AND PLUMBING
THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILL AND FEELS CONFIDENT IN
THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLE, READ THROUGH THE FOLLOWING
PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF
THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.
REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!
REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!
DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER
(PLEASE NOTE LIMESCALE BUILD UP MAY CAUSE DAMAGE TO YOUR SHOWER AND WILL NOT BE COVERED UNDER WARRANTY)
ELECTRICAL CONNECTION TO HOUSE MAINS
WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAN COMPANY TO COMPLETE THE CONNECTION FROM
SHOWER TO THE HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID IN REGARDS TO THE ELECTRICAL
ITEMS IF THIS IS NOT UNDERTAKEN.
YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF!
REMEMBER:
These showers are designed to be free standing and movable from their location should you have the need to replace anything. ALWAYS USE Flexible braided water
inlet pipes (not supplied) at least a metre long (not central heating plastic type!)
Always use a flexible waste pipe from your house supply to the shower .
NEVER FIX with rigid pipes, NEVER FIX the unit to the wall.
DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.
If you are using Insignia’s RubberGum, please ensure the product does not come in contact with your silicone as this will cause the RubberGum to fail and
will not adhere as intended.
ATTENTION
ALWAYS FIT EASY TO GET TO ISOLATION TAPS ON BOTH THE HOT AND COLD WATER SUPPLY (NOT SUPPLIED). JUST LIKE A
DISHWASHER OR WASHING MACHINE, THIS PRODUCT MUST BE ISOLATED WHEN NOT IN USE.
FLEXIBLE SUPPLY HOSES (NOT SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY

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TOTAL ELECTRICAL REQUIREMENTS
Voltage Rating 220 -240AC
Frequency Rating 50HZ
Power Rating 25W
Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.
UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!
Note for electrician. This product comes with 3 amp plug. We leave it this way for you to connect this your own way due to continued additions
to current regulations.
1) Connect within current laws and IP directives.
2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box.
Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should
eradicate the possibility of either the transformer or control panel being burnt out.

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Tool Requirements
None Supplied
Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill
Adhesive Requirements
Bacteria Resistant Sanitary Silicone - (for vertical joints) RubberGum Plumbers Mait (for waste joints)
Not Supplied Supplied Not Supplied
Hardware Requirements
A Hydro-Massage Shower requires 2 x 1 Metre Braided Hose
Not Supplied
Safety Gloves Safety Glasses
PREVENT INJURIES!
This product may contain sharp edges. Assemble using gloves.
Use safety glasses when handling glass or drilling.

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Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice
is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled. When we use the word
“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the
unit apart and carry out the final fix.
What’s In The Boxes?
Tray Box
1x Tray
1x Roof
2x Curved Rails
1 x Accessory Box
Glass Room
2x Door seals
2x Glass doors
2x fixed glass
Column
1x Complete Column
Backwalls
1x Left Panel Backwall
1x Right Panel Backwall
In addition to above you will have all the required internal accessories to complete the shower.

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Insignia Screw Pack
VERY IMPORTANT
Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been
checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48
hours after delivery) and always BEFORE build.
Product Code Descripon Quanty
SP097 Door Handles 2
SP276
SP276A
Twin Chrome Wheels
Twin Chrome Wheels — Push Buon
4
4
ST12 12mm Screws 18
ST20 20mm Screws 14
ST35 35mm Screws 10
ST10 10m Screws 5
ST25 25mm Screws 5
SW9 Small Washers 28
DB9 Drill Piece 1
Note: In some cases you may have more screws than needed, this is done so you have spares!

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Pressure Requirements from your house supply
We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type
installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which type of pump is used, location or design because
all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scope above.
Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure
reducing valve if required to lower the BAR pressure to the shower.
Please Remember that this product is free standing and is designed to be pulled away from the wall.
The waste hose must be of a flexible type (1m flexible waste supplied).
The water supply pipes need to be at least 1 metre in length and must be that of a flexible braided type (not supplied).
DO NOT OVERTIGHTEN THE BRAIDED HOSES AS IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE

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Step 1
Align the 2 back panels with the central column and fix together using the
ST12 screws and SW9 washers. You will need to align the panels and then
use the drill piece to create pilot holes for the screws.
Once you are happy with the alignment, remove the panels and run a bead
of silicone up the sides and Rubbergum along the bottom of the column
and the back panels yet DO NOT fix them to the tray until STEP 5.
(please note, if your column has a rubber seal at the bottom , take the
rubber off and apply silicone inside the rubber and replace)
TO START
Make sure you have a clear space, remember when finished and in place you need access to check your
build and able to pull the shower out for servicing or should you have the need to replace anything!
Take the shower tub and remove all the protective wrapping and fit the waste. In the side of the waste
supplied in the optional fitting kit you will notice a spigot not seen on an ordinary waste. In most cases this
is blanked yet should you have a steam version you need to gently drill this out as this item is for the
steam generator drainage and will be connected in the instructions later.
Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a
trouble free shower. Therefore our advice is to follow the instructions and perform a dry run to ensure you are confident with the
build and you understand fully how the unit is assembled. When we use the word “DRY RUN” this means you do not silicone
anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the unit
apart and carry out the final fix.

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Step 3
Push the “U Shape” glass seal onto the glass panel prior to insertion into the
frames. Please ensure the thin seal is on the entrance side of the panels with
the thicker to the rear side.
The next step is to attach both front fixed glass panels. In order to do this
take the glass panel (the large black edge to be situated on the entrance
side to the shower) and offer it up to the upright as shown by the arrows.
Step 2
The next step is to attach the uprights (maybe pre-fitted to the front fixed glass see
above) to the curved rails using the ST35 screws. The end with the groove is
designed to sit on the tray, with the flat end connecting to the roof. Please note the ‘U’
shaped channel is meant to face inwards to allow the glass to fit correctly.
(wider rail with Insignia logo at the top)
PLEASE NOTE
The screw head needs to bypass the OUTER hole. If this does not occur please bore
out the outer hole only by about 2-4mm
Thick glass seal on outer side
Thin glass seal on inner side
IMPORTANT
If your front fixed glass has 2 black uprights pre-fitted please bypass steps 3 and 4
Please note the wide upright is the outer upright and the cut out sits on the tray side.

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Step 4
Now attach your inner uprights to your front fixed glass panels by inserting these over
the thin rubber seals as shown by the arrows in the image.
(please note that the front uprights will need a pilot hole drilled before screwing)

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Step 5
Now attach your inner uprights to your front fixed glass panels by inserting these over
the thin rubber seals as shown by the arrows in the image.
Next screw the inner uprights to your curved rails using the ST10 screws for the top
and ST20 screws for the bottom. There are two screws on each side.
(please note that the front uprights will need a pilot hole drilled before screwing)
Step 6
Now meet the front of the shower with the back panels and screw together using the
ST12 and SW9 washers screws. You will need to align the panels and then use the drill
piece to create pilot holes for the screws, then continue to run a bead of silicone along
the inside of the front fixed glass
x2 x2
x2
x2
x2

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Step 7
Align the roof with your shower walls and using the ST20 screws and SW9 washers
fix the back walls to the roof by screwing upwards from the rear of the shower and
repeat this process to fix to the tray as indicated in the images
Step 8
Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels
are at their lowest position and hang on the inner curved rails with the wheels facing the
outside of the glass.
Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic
bolt clockwise in which in turn will pull the wheels towards the track ensuring a secure a
tight fit.
Now grease the track to ensure a smooth and long lasting operation
(not supplied)

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Shelf
Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bars to your glass shelf as illustrated in the
below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.
Accessory Installation
Please Note
Ensure all backing film on the rear of the glass panels are pierced through the existing glass holes with
a knife to provide an efficient smooth fitting and location of the accessories. We recommend using a
screwdriver on the smaller holes.
Hand Shower
Attach the chrome riser bar to the glass
wall ensuring the water inlet is inserted
through the lower large hole and hand
tightened from the rear side.
Now tighten the chrome shower holder
ensuring that this will take the hand
shower itself without falling (please
note over tightening will prevent the
holder from sliding up and down)

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Monsoon Head
Attach the grey hosing from your valve to the 90 degree push fit elbow. Secure in place using the jubilee clips found on the grey hosing. You should have one for each end
of the hose. Attach the grey hose from your valve to the inner black tube using PTFE tape (please note this only needs to be hand tight. Over tightening will snap/damage
the inner black tube)
Handle
Ensuring that the inner thread is protruding out from the handle far enough, place the handle on the outside of the door and secure by tightening the inner chrome knob to
the protruding inner thread.

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Door Seals
Magnetic Seal: Push the magnetic door seal on the handle side of the glass door ensuring this is
tightly fitted.
Rear Door Seal: Place the rear door seal on the opposite side to the magnetic strip ensuring the
Hot Water InletCold Water Inlet
Hand Shower
Body Jets
Monsoon Shower
Shower Valve
Connect the corresponding hoses to the rear of the valve as shown.
Device output may differ from the image. Please refer to your outer chrome faceplate
inside your Insignia shower as a reference point.
IF YOUR DIAL DOES NOT CORRESPOND TO THE APPROPRIATE DEVICE:
Turn on your water to the shower and note which output the water exits from then turn off
the water and swap over the relevant hose.
Alternatively remove the outer chrome knob by removing the chrome cap and loosening
the grub screw (please ensure not to unscrew fully as this will drop within the chrome
knob) this is found on the opposite side to the chrome pillar. Once you have succeeded in
loosening this you can now slide your faceplate to correspond to the device.

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Electric Box Connections
Connect the cables below to the corresponding devices on the shower
Antenna
Speaker
Speaker
Roof Light

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Silicone Seal (vertical joints) - RubberGum (horizontal joints)
TESTING FOR WATER LEAKS
LEAVE THE SHOWER 24 HOURS AFTER BUILD TO ALLOW SEALANT TO CURE AND ENSURE
THE SHOWER IS AWAY FROM ITS FINAL POSITION TO ALLOW REAR VIEWING
Ensure all connections are tight and sealed including the waste, body jets and steam outlet (model
dependent) on your shower. We also advise to run a thin bead of silicone around the control panel.
Switch on the overhead shower NOT the massage jets, remember these will fire water out at you and
are not suitable for checking leaks as they would normally only operate when a person is in front of
them. DO NOT AIM THE HAND SHOWER AT THE JOINTS OF YOUR SHOWER AS THIS DOES
NOT FALL UNDER “NORMAL EVERYDAY USE”. Adjust the feet to ensure the direction of the water
flows towards to the waste to prevent puddling.
Just use COLD water setting as hot will make cabin misty and condensate thus the inspection
becomes very difficult. Now on the OUTSIDE of the shower inspect each joint, factory seal, hose, clip
and jet by walking from one side and going around to the back and then to the other side finishing at
the front. If you have a small leak (normally caused through insufficient sealer or air bubble on
assembly, dry the area thoroughly and reseal.
Please remember the location of the water may not be exactly where the leak is as it could have run
around to a low point. Never seal your inner fittings unless necessary, remember you will see this for
the life of the shower! Again leave to cure and check. Once you are happy check the shower functions
i.e. jets for back massage, foot massage and finally hand shower (model dependent) check your joints
to these functions at the rear again. Never use the shower until all checks have been made and the
installer is 100% happy in the knowledge no leaks are present.
Important Note: It is not uncommon due to temperature changes, glass seals fitted into the frame
lower horizontal and sides can and do shrink leaving a small gap. This is normal to prevent rubbers
perishing or opening later in your showers life. Check yours now, any slight gaps simply seal neatly
with a thin bead of silicone. This will prevent chances of leakage both now or later in life.
All good?
Now push your shower FROM THE BASE and NEVER THE GLASS OR FRAME into its final resting
position.
Happy Showering!