Intermec 6640 User manual

Installation Instructions
P/N 962-040-003
Revision A
November 1999
6640 Dock
P/N 962-040-003 Revision A
*962040003*

2
Introduction
These instructions provide useful information for installing and using the 6640 Vehicle
and InĆPremise docks. Numerous threaded inserts are provided on both the rear and
bottom of these docks to accomodate e isting mounting device hole patterns. These deĆ
vices can be ordered through your Intermec sales representative, or you may use the inĆ
formation and dimensions in obtaining mounting devices from a thirdĆparty supplier of
your choice.
As you plan each installation, there are several basic concepts you must keep in mind:
"Allow clearance for docking and undocking the computer
"Allow clearance for adjusting the dock angle and height
"Allow clearance for making cable connections to the dock
Available Mounts
The mounts shown below are available through your Intermec sales representative.
Mounting devices for the 6640 may vary slightly in appearance from these illustrations.
RAM Mount
various base, adapter
plates, and pedestal
sizes available
Panavise Mount
several pedestal
heights are available
Contents
These instructions show you the following:
"The basic mounts available from Intermec Technologies Corporation
"Connector locations on the 6640 docks
"How to dock and undock a 6640 computer
"Various mounting hole dimensions, spacing, and specifications
PedestalAdapter Bracket
designed to adapt 6640 docks
to mount on a custom pedestal

3
Connectors
1. Parallel port, LPT1 (25-pin, printer)
2. COM port, RS-232 (9-pin)
3. General purpose I/O port, (15-pin)
4. DC power input (vehicle dock only)
5. Remote radio antenna jacks
12
Docks can be configured with various connector combinations. A composite dock is
shown below. All possible connectors are shown.
3
4
5
Bottom View
1
2
3
4
5
6
7
8
1. Gripper
2. Surface connector
3. DC power input (in-premise dock only)
4. Universal Serial Bus connector(s)
5. Ethernet jack
6. PS/2 keyboard jack
7. Power indicator
8. Alignment wedges
Oblique View

4
Docking Procedures
Note these four items in the illustrations below: (1) alignment recesses, (2) alignment
wedges, (3) gripper, (4) dock latch. Follow these instructions to successfuly dock your
6640 Computer:
DOCKING:
1. Place alignment recesses (bottom of the computer) onto the wedges (top of dock).
2. Tilt computer upright against the gripper, press firmly until it clicks into place.
3. Press the dock latch firmly inward and slightly downward until it latches.
4. You may use the keylock to discourage theft or tampering.
DOCK RELEASE:
(a) Raise UP on the dock latch.
(b) Pull top of computer away from the gripper.
(c) Lift the computer UP, off the alignment wedges.
1. Alignment recesses (bottom of computer)
2. Alignment wedges
3. Gripper
4. Dock latch
1
2
3
4

5
INFORMATION
The following pages contain dimensional information and drawings to help
plan mo nting locations for the 6640 docks. Engineering drawings are preĆ
liminary and may be incomplete. Ill strations fo nd on later pages show
hole patterns for vario s available dock mo nting brackets. Pay close attenĆ
tion to the CAUTION notices: screws that penetrate inside the dock must not
go deeper inside than indicated. Damage to internal components will res lt
if these ca tions are not observed

6

7

8
"A
"
A2.293”
"A 4.585”
Y
B
.750”
1.262”
"A 2.659”
Thru-hole Pattern
*allows mounting to wall, plywood,
or metal bulkhead
*8 holes, 0.188” diameter
Note
Only the holes for this
pattern are shown below.

9
Three-hole Pattern
*1/4-20 threads, 3 holes
Y
B
"A
2.063”
1.191”
CAUTION
Maximum screw penetration is 1/4 inch in from outside
surface to prevent damage to internal components.
Note
Only the holes for this
pattern are shown below.

10
Four-hole Pattern
(see next page)
*1/4-20 threads, 4 holes (rear)
*#10-32 threads, 2 holes (bottom)
CAUTION
Maximum screw penetration is 1/4 inch in from outside
surface to prevent damage to internal components.
Y
B
"A
2.567”
1.283”
Note
Only the holes for this
pattern are shown below.
4.0”

11
Four-Hole Adapter Bracket
In the arrangement below, a custom adapter bracket aligns to the fourĆhole pattern on
the back of the dock. The two bottom holes should also be used for stability.

12
"
A
1.458”
Y
B
1.0”
B
Y
1.0”
"A
1.458”
Six-hole Pattern
#6-32 threads, 6 holes
CAUTION
Maximum screw penetration is 3/8ths inch in from out-
side surface to prevent damage to internal components.
Note
Only the holes for this
pattern are shown below.

13
1.372”
1.372”
2.981”
C/L
2.981”
C/L
Bottom Pattern
#6-32 threads, 4 holes
CAUTION
Maximum screw penetration is 3/8ths inch in from out-
side surface to prevent damage to internal components.
Note
Use this hole pattern to
install the keyboard tray
on the front of the dock.
The keyboard tray is
shown on the ne t page.

14
Keyboard Mounting Tray
Install the keyboard tray:
1. Remove the front four screws that fasten the bottom plate to the dock.
2. Attach the keyboard tray to the bottom of the dock using those four screws.
(use a threadlocker such as Loctite Surface Curing Threadlock" #4 5)
3. Remove the backing paper from the adhesive strips in the tray.
4. Place the keyboard in the tray and squeeze firmly and evenly for a few seconds.
5. Connect the keyboard cable to the PS/2 connector on the dock.
Notes
Use screws removed from front of dock bottom plate.
Use of threadlocker is recommended: Loctite #425 or equivalent.