Intermec PEN*KEY 6400 User manual

6400 VehicleDock
INSTALLATION
INSTRUCTIONS
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PN:962-020-006
RevisionB
August1998

"NOTICETheinformationcontainedhereinisproprietaryandisprovidedsolelyforthe
purpose ofallowingcustomersto operateandserviceIntermecmanufactured
equipmentandisnot tobereleased,reproduced,orusedforanyotherpurpose
withoutwrittenpermissionofIntermec.
DisclaimerofWarranties.Thesamplesourcecodeincludedinthisdocumentis
presentedfor reference only.Thecodedoesnotnecessarilyrepresentcomplete,
tested programs.Thecodeisprovided“ASISWITHALL FAULTS.”ALL
WARRANTIESARE EXPRESSLY DISCLAIMED,INCLUDING THE
IMPLIEDWARRANTIESOFMERCHANTABILITY AND FITNESS FORA
PARTICULARPURPOSE.
Wewelcomeyour commentsconcerningthispublication.Althougheveryefforthas
beenmadetokeepitfree oferrors,somemayoccur.Whenreportingaspecific
problem,pleasedescribeitbrieflyandincludethebooktitleand partnumber,as
well astheparagraphorfigurenumberandthepagenumber.
Sendyour commentsto:
IntermecTechnologiesCorporation
PublicationsDepartment
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CedarRapids,IA52401
INTERMEC,NORAND,NOR*WARE,andPEN*KEYareregisteredtrademarks
ofIntermecTechnologiesCorporation.
Ó1997 IntermecTechnologiesCorporation.All rightsreserved.
Thispublicationprintedonrecycled paper.
FCC ComputerCompliance
"NOTICEThisequipmentmeetsClass AdigitaldevicelimitsperPart15 ofFCC Rules.
Theselimitsprotectagainstinterferenceinacommercialarea.Itemits,uses,and
canradiateradiofrequencyenergy.Ifyoudonotinstall andusethe equipment
accordingtoitsinstructions,itmayinterferewithradiosignals.Usingitina
residentialareaislikelytocauseinterference.Ifthisoccurs,youmustcorrect the
interferenceatyourexpense.
CanadianComputerCompliance
ThisClass Adigitalapparatusmeetsall requirementsoftheCanadianInterfer-
ence-CausingEquipmentRegulations.
Cetappareil numériquedelaclasseArespectetouteslesexigencesduReglèment
surlematerialboilleurduCanada
TelephoneInstallation Warning Notices
Thefollowingnoticesapplyto equipment thatmaybeconnectedtotelephonelines
orsystems.Foryourpersonalsafety,andtoprotect thisequipmentfrompotential
electricalorphysicaldamage,doNOTconnectequipment totelephonelinesor
datacommunicationequipmentunless thefollowingwarningshavebeenread,
understood,andcompliedwith.

"Neverinstall telephonewiringduringalightningstorm.
"Neverinstall telephonejacksinwetlocationsunless thejackis specifi-
callydesignedforwetlocations.
"Nevertouch uninsulatedtelephonewiresorterminalsunless thetele-
phonelinehasbeendisconnectedat thenetworkinterface.
"Usecautionwheninstallingormodifyingtelephonelines.
"Avoidusingatelephone(otherthancordless type)duringanelectrical
storm.Theremaybearemoteriskofelectricshockfromlightning.
"Donotusethetelephonetoreportagasleakinthevicinityoftheleak.
Installation du téléphone:avertissements
Lesavertissementsquisuivents’appliquentàtoutéquipementquipeutêtre
branchéauxlignesousystèmestéléphoniques.Pourvotresécuritépersonnelle et
pourprotégerl’équipementdetoutdommage électrique ouphysiquepotentiel,NE
PASbrancherun ordinateurtablette électronique ousespériphériquesauxlignes
téléphoniquesouéquipementsavantquelesavertissements suivantsaientétélus,
comprisetobservés:
"Nejamaisinstallerdecâblagetéléphoniquependantun orage électrique.
"Nejamaisinstallerdeprisetéléphoniquedansun endroithumideà
moinsquelapriseaitétéspécifiquementconçuepourêtreutilisée dans
lesendroitshumides.
"Nejamaistoucherlesfilsdetéléphone oudel’équipement terminalnon
isolésàmoinsquelalignetéléphoniquen’aitétédébranchée del’inter-
faceréseau.
"Userdeprudencelorsdel’installationoudelamodificationdelignes
téléphoniques.
"Éviterd’utiliserun téléphone(autrequ’un appareil téléphoniquesans
fil)pendantun orage électrique.Ilpourraityavoirun faiblerisqued’é-
lectrocutionparlafoudre.
"Nepasutiliserletéléphoneafindesignalerunefuitedegazàproximité
delafuite.
BCAUTION:Intermec Technologies Corporation suggests you buy cables fromus
toconnectwith otherdevices.Ourcables are safe,meetFCC rules,
and suitourproducts.Othercables may notbetested.They may
cause problemsfromelectrostaticdischargeorinducedenergy.Our
warranties do notcoverloss, injury,ordamagefromothercables.
BCAUTION:Intermec Technologies Corporation recommendsthatyou only
purchase Norand MobileSystemsDivision certifiedmodems.
Intermec does notcertify all modems availableinthemarketplace.
Intermec does notwarrantnoncertifiedmodems; furthermore,these
modemsmay cause problemsfromelectrostaticdischarge and may
notconformto FCC regulations.ForalistofNorand MobileSystems
Division certifiedmodems call CustomerSupportat1-800-221-9236.

6400 VehicleDockInstallationInstructionsii
CCOONNTTEENNTTSS
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SSEECCTTIIOONN 11
GeneralInformation
VehicleDockDescription1-1...................................
Specifications1-1..........................................
DC-DCPowerConverter1-3....................................
ConnectorPin-Outs1-4........................................
VehicleDock3-PinMalePowerConnector1-4.................
VehicleDockVoltageContacts1-4...........................
SSEECCTTIIOONN 22
Installation
Introduction2-1...............................................
InstallationGuidelines2-2......................................
ToolsRequired2-3........................................
VehicleInstallation2-4.........................................
Installing theCables2-4....................................
Routing theCables2-4.....................................
PowerCableAssembly 2-6......................................
Assembling theIn-lineFuseHolder2-6.......................
Terminating WireEnds2-8.................................
Connecting theFuseHolder2-9.............................
SideMountBatteryConnection2-10..............................
Top MountBatteryConnection2-12...............................
DockInstallationKits2-14.......................................
Installing theDC-DCPowerConverter2-15........................
FinalCableConnections2-15....................................
ConvertertoPowerSourceCable 2-15.........................
ConvertertoDockCable 2-16................................
Using theVehicleDock2-18.....................................

CCOONNTTEENNTTSS "
iiii 6400 VehicleDockInstallationInstructions
Inserting YourComputerintotheVehicleDock2-19.............
JumpStarting YourVehicle 2-22..................................
FFIIGGUURREESS
Figure 1-1VehicleDock SideView1-2............................
Figure 1-2DC-DCPowerConverter1-3...........................
Figure 1-3VehicleDock3-PinMalePowerConnector1-4............
Figure 1-4VehicleDockTop View1-4............................
Figure 2-1Stripping thePowerCableJacket2-5....................
Figure 2-2Assembling theIn-lineFuseHolder2-7..................
Figure 2-3Terminating WireEnds2-8............................
Figure 2-4PrepareCableEnds2-9...............................
Figure 2-5Side-MountBatteryTerminals2-11......................
Figure 2-6Top-MountBatteryTerminals2-13.......................
Figure 2-7VehicleDockwithFree Standing Mounting Plate 2-14.......
Figure 2-8ConvertertoBatteryCable 2-16.........................
Figure 2-9PowerConvertertoDockCable 2-16.....................
Figure 2-10 Connecting thePowerCabletotheVehicleDock2-17......
Figure 2-11 VehicleDockComponents2-18........................
Figure 2-12 Rotating theBumperPad2-19..........................
Figure 2-13 Inserting theComputerintotheVehicleDock2-20........
Figure 2-14 Putting aComputerwithScannerHandleinVehicleDock2-21
TTAABBLLEESS
Table 2-1FuselinePowerKit203-472-001 2-4......................
Table 2-2Free Standing Mounting BracketKit203-470-001 2-14.......
Table 2-3VehicleMounting Kit203-471-001 2-15....................

6400 VehicleDockInstallationInstructions11--11
SSeeccttiioonn 11
GeneralInformation
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VVeehhiiccllee DDoocckk DDeessccrriippttiioonn
Figure 1-1onpage 1-2showsthekey featuresoftheVehicleDock.
"Keylocktolockinyourcomputer.
"Keyedcableconnectorforsecuring thepowercablecoming
fromtheconverterorpowersource.
"Pushtoreleaseleverstoreleasethecomputerfromthedock.
"Bumperpadsto protectand brace yourcomputerwhenitis se-
curedinthedock.Thepadassemblycan berotatedtoaccommo-
date yourcomputerwithanoptionalscannerhandle.
"Rotating swivelstand
SSppeecciiffiiccaattiioonnss
"Weight:5lbs.(22.68 kg)
"Dimensions:
"Length:Withkey installed6.75inches(17.15 cm)
"Width:Mountedwithswivelstand inthevertical
position,6inches(15.24 cm)
Mountedwithswivelstand inthehorizontal
position,8.5inches(21.59 cm)
"Height:Dockonly 9.25 inches(23.50 cm)
Dockwith hand-heldcomputer
13.0inches(33.02 cm)

SSEECCTTIIOONN 11 "GeneralInformation
11--22 6400 VehicleDockInstallationInstructions
Figure1-1
VVeehhiiccllee DDoocckk SSiiddee VViieeww
1
1.Pivotingcomputerbumpersupports
2.Computer releaselevers
3.Rotatingswivelbase
4.Releaseleverforswivelbase
5.Keylock
6.Powercable
7.Keyed powerconnector
8.Computerholder
2
3
4
5
7
6
8

SSEECCTTIIOONN 11 "GeneralInformation
6400 VehicleDockInstallationInstructions11--33
DDCC--DDCC PPoowweerr CCoonnvveerrtteerr
TheDC-DCPowerConverteris showninFigure 1-2.Thelargemag-
netsonthebottomoftheconverteraidinmounting theunit.
Figure1-2
DDCC--DDCC PPoowweerr CCoonnvveerrtteerr
1
1.Convertertodockcable
2.Magnet
3.On/Off switch
4.Fuseholder
5.Convertertopowersourcecables
BottomViewEnd View
5
2
34

SSEECCTTIIOONN 11 "GeneralInformation
11--44 6400 VehicleDockInstallationInstructions
CCoonnnneeccttoorr PPiinn--OOuuttss
VVeehhiiccllee DDoocckk 33--PPiinn MMaallee PPoowweerr CCoonnnneeccttoorr
Figure1-3
VVeehhiiccllee DDoocckk 33--PPiinn MMaallee PPoowweerr CCoonnnneeccttoorr
Pin1,chassisground(greenwire)
Pin3,ground(whitewire)
Pin2,12 volts(blackwire)
VVeehhiiccllee DDoocckk VVoollttaaggee CCoonnttaaccttss
Figure1-4
VVeehhiiccllee DDoocckk TToopp VViieeww
1
2
1.Negativevoltagecontact
2.Positivevoltagecontact