Intimus 16.99 SmartShred User manual

16.99 SmartShred
mit Presse/with baler/avec compacteur/con compactador
16.99 SmartShred
mit Austragsband/with discharge conveyor/
avec bande de décharge/con cinta de descarga
Betriebsanleitung D
Operating Instructions
GB
Instructions d’opération
F
Instrucciones de uso
E
000325
95663 3 03/22

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
16
Contents
1 Safety Information ................16
2 Installation .......................17
2.1 Installation Requirements .....................17
2.2 Installation of the hopper......................17
2.3 Assembly of the combination..................18
2.4 Installing the strap rolls........................18
3 Initial start up .....................18
3.1 Application ...................................18
3.2 Power supply connection......................18
3.3 Checking the running direction................18
3.4 Initial commissioning..........................19
4 Controls ..........................19
4.1 Switches and Keys.............................19
4.2 Display .......................................19
4.3 Operating elements baler .....................21
4.4 Emergency stop bar ...........................21
5 Shredder Operation ...............22
5.1 Operating the machine........................22
5.2 Loading the shredder .........................22
5.3 Automatic response in case of„overloading“ ......22
5.4 16.99 with baler: Jam outlet ...................22
5.5 16.99 with discharge conveyor: Automatic
stop in case of full conveyor belt housing ......23
5.6 16.99 with discharge conveyor: Emptying
the conveyor belt housing.....................23
5.7 Automatic lubrication system..................23
6 Baler operation ...................23
6.1 Using the baler................................23
6.2 Feeding the baler via the shredder.............23
6.3 Feeding the baler manually....................24
6.4 Completing the bale ..........................24
6.5 Ejecting the bale ..............................24
6.6 Installing a new plastic sack ...................25
6.7 Inserting straps for a new bale .................25
6.8 Replacing the strap rolls .......................26
7 Malfunction.......................27
7.1 Motor faults...................................27
7.2 Fault checklist.................................27
8 Maintenance / Disposing...........27
8.1 Gear box maintainance........................27
8.2 Energy saving tip..............................27
8.3 Checking the oil level..........................27
8.4 Disposing of the machine .....................28
9 Accessories .......................28
10 Technical data.....................28
11 Schaltbild / Wiring Diagram/ Plan de
montage / Diagrama eléctrico ......57
12 Certicate of Conformity...........75
1 Safety Information
DANGER!
Risk of injury!
)The machine may only be used for its intended purpose!
)The machine’s mains connection must be freely accessible!
)The machine should only be operated in closed rooms within a temperature range of 10 to 40° C!
The device may not be used by several peop-
le at the same time!
The safety elements‘ design is based on safe
one-person operation. .
Risk of injury! Keep loose clothing, neckties,
jewelry, long hair or other loose objects away
from the inlet!
Do not perform any other work (e.g. cleaning,
etc.) on the machine while it is shredding!!
Risk of injury! Do not grab the inlet with your
ngers!
This machine is not a toy; it is unsuitable for
operation or use by children!
This machine‘s overall safety concept (dimensi-
ons, feeds, safety shutdown, etc.) implies no gu-
arantee for safe handling by children.
In case of danger, disconnect the machine
with the main switch or emergency stop but-
ton, or disconnect the power plug!
Disconnect the power plug before opening
the machine!
Only a professional may perform repairs!

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16.99 SmartShred
2 Installation
2.1 Installation Requirements
Be certain that three phase current is available at the point
of installation (see „Technical data“, p. 28 for information
concerning required pre-fusing of the electrical outlet).
Note: Since this machine can weigh up to 1256 kg, it is es-
sential to check the permissible load per square meter of
the oor.
2.2 Installation of the hopper
1. Release the transport lock (binder) on the outlet ap
(g.1/1) and fold the ap down.
2
1
3
000204
4
5
1Discharge ap
2Hopper
3Cover ap
4Electrical outlet
5Inlet ap
g.1 Flaps and hopper
2. Take the hopper (g.1/2) out of the press compartment,
as shown, place over the ller opening and x to the
press from inside with the aid of the 7hexagon socket
screws M6x12.
3. Swivel the brush strip (g. 2/6) on the hopper up until
the brush is pointing in the direction of the press com-
partment. Fix the brush strip to the hopper in this po-
sition with the two M6x16 hexagon socket screws and
washers provided (use upper hole for xing).
4. Remove both switch covers (g.2/1+2). Fix the limit
switch S8 with 2 screws M4x40 and nuts M4 below the
switch cam of the switch ap (g. 2/8). Undo the threa-
ded pin (g.2/9) (Allen key 2.5mm), turn the cam into
position and tighten the threaded pin again.
NOTE!
the switch cam must be turned in such a way that
with the switch ap hanging straight down, the
switch pin of the switch is situated in the recess of
the switch cam.
5. Fix the limit switch S9 with 2 screws M4x40 and nuts M4
under the switch cam of the cover ap (g.2/4). Undo
the threaded pin (g. 2/9) (Allen key 2.5mm), turn the
cam into position and tighten the threaded pin again.
NOTE!
The switch cam must be turned so that when the
cover ap is closed, the switch pin of the switch is
situated in the recess of the switch cam.
9
75
1
2
000129
3
48
S9
S8
6
1Cover limit switch S9
2Cover limit switch S8
3Hopper
4Cover ap
5Switch ap
6Brush strip
7Angle bracket
8Switch cam
9Threaded pin
g.2 Hopper
6. Position the two switch covers (g.2/1+2) over the limit
switches and x each to the hopper with two screws
M5x16 and nuts M5.
7. Open cover ap (g.2/4). Check/correct position of se-
curity angle (g.3):
SC (Stripe cut) machines: position up
CC (Cross cut) machines: position below
000131
g.3 Security angle jam crowding

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Übersetzung der Originalbetriebsanleitung
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2.3 Assembly of the combination
1. Push the baler under the shredder. Screw the shredder
and the baler together with the aid of the two xing
brackets (g.2/7) provided with the shredder (g.1).
2. Secure the end of the chain of the baler safety switch ac-
tivator (g. 4/1) to the cross beam (g.4/2) of the shred-
der base, using the appropriate bores.
1 2 000205
1Safety switch activator
2Dividing panel
g.4 Safety switch activator
3. Insert the actuator (special key) of the safety switch acti-
vator (g. 4/1) in the limit switch at the baler.
4. Insert and secure the connecting plug of the baler in the
electrical outlet (g.1/4) at the housing rear panel.
2.4 Installing the strap rolls
Remove the strap rolls (g.5/2), the strap roll holder (g.5/1)
and accessories (strap lifter, pull cable and screws) from the
baling chamber and insert the strap roll holder into the cor-
responding opening in the baler as shown. Place the left
and right-hand strap rolls onto the strap roll holder with the
strap ends pointing down.
The remainder of the procedure is described at „Baler ope-
ration“, p.23, under the heading ”Replacing the strap rolls”
and ”Inserting the straps for a new bale”.
1
3
2
4
000133
1Strap roll holder
2Strap roll
3Dividing panel
4Switch cabinet
g.5 Strap rolls
3 Initial start up
3.1 Application
CAUTION!
Risk of injury! Damage to the cutting mecha-
nism!
The shredder should only be fed with paper or
cardboard!
Shredding other data carriers can cause
injury(e.g. by splintering of hard materials) or
may damage the shredder (e.g. destruction of
the cutting system).
The 16.99 shredder/baler combination is a large-scale
shredding system for the shredding and baling of large vo-
lumes of paper.
The system shreds cardboard and crumpled paper just as
easily as it does at paper.
3.2 Power supply connection
• The maximum value for loop impedance at the mains
connection point is 0.5 Ohms.
• The conductor cross-section of the power supply line
should be of a magnitude so as to cause a 15% voltage
drop in the case of a machine blockage (inhibit current
= 6 x nominal current).
3.3 Checking the running direction
000326
1
1Emergency-stop bar
g.6 Emergency-stop bar
1. Free the emergency-stop bar (pull out the bar) (g.6)
on the shredder feed table. Switch on the main switch
(g.7/2) i.e. to position„1“.
2. Turn the key selector switch (g.7/1) to the right.
¾The display appears.
3. Press the green start button (g.7/3).
4. Check that the shredder is running in the correct direc-
tion and correct the phase relation at the control box if
necessary.
Now that everything has been correctly assembled and con-
nected, you can proceed to operating the machine.

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16.99 SmartShred
DANGER!
Risk of death by electrocution!
Correcting the phase relation at the control box
may only be carried out by a qualied electrici-
an!
3.4 Initial commissioning
Switch on, set the language and time. See „Display“, p.19.
4 Controls
4.1 Switches and Keys
3
1
4
5
2
6
000119
1Key selector switch
2Main switch (emergency stop)
3Start button, green
4Reset button, yellow
5Stop button, red
6Display
g.7 Controls
1= Key selector switch
a) Left: manual operation
The„Manual operation“ screen appears. Manual con-
trol of the machine via the display.
b) Middle: lock
The machine can be locked and thus secured against
unauthorised use. When the main switch is on, the
start screen appears.
c) Right: automatic mode
The“Automatic mode” screen appears.
2
= Main switch (emergency stop)
This switch is used to switch the machine on and o
(position“1”or “0”).
3
= Start button, green
Only in automatic mode:
When this button is pressed, the shredder‘s cutting me-
chanism and conveyor belt start running and the ma-
chine can be loaded.
4
= Reset button, yellow
Only in automatic mode:
Press the button as instructed on the display.
5
= Stop button, red
Only in automatic mode:
When this button is pressed, the shredder is switched
o and the cutting mechanism and conveyor belt are
stopped.
6
= Display
All other information is entered and output via the dis-
play (settings, control, status messages, error messages).
NOTE!
To avoid display damages from scratches and
cracks put tools and the like out of your hand be-
fore operating.
4.2 Display
Four main screens (g.7/6) are used to control the machine.
NOTE!
The display contains various buttons, elds and il-
luminated displays:
Circular: illuminated information display
Rectangular: text output eld
Rectangular with 3D eect: input button

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
20
Start screen (g.8)
The start screen appears when:
• the main switch is switched on and
• the key selector switch (g.7/1) is in the middle position.
1
3
2
000120
1Select language
2Set the date and time
3Settings for service technicians
g.8 Start screen
“Date – Time” screen (g.9)
The date and time are set from the start screen.
By default, the displayed date and time values are taken
from the control unit.
These values can also be set manually.
If necessary, the displayed values can also be synchronised
with those of the control unit.
1
2
3
4 5 000121
1Value taken from the control unit
2Set the date and time manually
3Apply the manually entered values
4Synchronise the time and date with the control unit
5Back button
g.9 “Date – Time” screen
“Automatic mode” main screen (g.10)
The“Automatic mode” screen appears when:
• the main switch is switched on and
• the key selector switch is turned to the right.
1
2
3
4 5 6 7
8
000334
1Illuminated display“Forward”
2Illuminated display“Backward”
3Illuminated display“Feed conveyor running”
4Illuminated display“Oil cutting mechanism”
5Illuminated display “Extraction system running” — opti-
onal
6Illuminated display„Ram at rear“
7lluminated display„Bale ready“
8Total operating hours, operating hours since last service
and number of blockages
g.10 “Automatic mode” screen
“Manual operation” main screen (g.11)
The„Manual operation“ screen appears when:
• the main switch is switched on and
• the key selector switch is turned to the left.
1
23
000335
1Button“Cutting mechanism: forward operation”
2Button“Cutting mechanism: backward operation”
3Button“Feed conveyor belt: forward operation”
g.11 „Manual operation“ screen
The machine and conveyor belt will continue running for as
long as the button is pressed.

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16.99 SmartShred
Screen“Parameter settings”for feed conveyor
(g.12)
g.12 Screen “Parameter settings” for feed conveyor
Make the desired settings.
4.3 Operating elements baler
1 2 3 000036
1„Advance Ram“ Key
2„Stop Ram“or “Open Discharge Flap“
3„Return Ram“ Key
g.13 Operating elements baler
1 = „Advance Ram“ Key (compacting cycle)
If this key is pressed, the baling ram (g.14/1) is ad-
vanced (compacting cycle) and is then automatically
retuned to its rear, home position.
NOTE!
If the ram does not return to its home position, but
rather continues to press against the bale, the bale
must be tied o and then ejected (see „Completing
the bale“, p.24).
2 = Key
a) Stop Ram
If this key is activated briey (less than 2 seconds),
the baling ram (g.14/1) is stopped.
b) Open Discharge Flap
If the key is pressed and held (for at least 2 seconds),
the baling ram travels a short distance in reverse and
the locking lever (g.20/2) is advanced a short dis-
tance (pressure relief at the discharge ap).
The discharge ap (g.20/1) can now be opened.
This is necessary when the baler is holding the bale
in the compacted condition.
NOTE!
The discharge ap can only be opened after this
key (g.13/2) has been activated.
3 = „Return Ram“ Key (return stroke) (g. 8)
When this key is activated in the automatic operating
mode, the baling ram (g.14/1) is returned to its rear,
home position.
000037
1 2
1Baling ram in home position
2Sack frame
g.14 Baler
4.4 Emergency stop bar
(g.6/1)
Should it be necessary, for any reason, to switch o or stop
the machine as quickly as possible, this can be achieved by
pressing the emergency stop bar. To switch on again, re-
lease the bar (pull it out) and operate the green „Start but-
ton“ (g.7/3).

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
22
5 Shredder Operation
5.1 Operating the machine
To switch on, proceed as follows:
1. Set the main switch (g.7/2) to position“1”.
2. Insert the enclosed key into the key selector switch
(g.7/1) and turn it to the right.
¾The display prompts you to close the safety circuit.
3. Press the “Reset” button.
¾The machine is now ready for operation.
NOTE!
If, when the shredder is started, the baling ram
(g.14/1) of the baler is not in its basic position
(rearmost position), a compression stroke with fol-
lowing return stroke is carried out automatically
before the cutter and conveyor belt start.
Attention: The system only functions if:
• The emergency stop bar (g.6/1) is released (pull red
bar at table forward)
• The key switch (g. 7/1) has been unlocked (turn key
clockwise)
• The mains switch (g. 7/2) has been switched on (switch
position ”1”)
• The safety switch activator (g.4/1) has been inserted
into the safety switch at the baler
• The inlet ap (g.1/5), the discharge ap (g.1/1) and
the cover ap (g.1/3) are closed.
5.2 Loading the shredder
CAUTION!
Risk of injury from the cutting rollers, dama-
ge to the cutting mechanism!
)The operator may not stand higher than the
machine itself stands, when feeding paper
to the machine!
Standing on an raised platform (such as pallets
or boxes placed in front of the machine) reduces
the distance between operator and cutting sys-
tem to a level which does not meet the required
safety standard.
)Never feed the shredder with a quantity of
paper exceeding the maximum indicated in
the „Technical data“, p.28.
Should the machine become overloaded, follow
the instructions under „Automatic response in
case of „overloading““, p.22.
Feeding with smooth paper:
Feed material for the shredder can consist of stacks of
smooth paper (up to about 550 sheets, depending on the
type and size of paper); and also crumpled paper and card-
board. Place any material to be shredded on the moving
conveyor belt which feeds it to the cutting system.
It is advisable to place stacked paper diagonally on the belt.
In this way, the corner of the stack will be fed to the cutting
system rst, thus avoiding a sudden overload.
Feeding with complete binders:
Shredders equipped with a cutting system with 7.8x55 mm
or 10 x 70 mm cutting width, can also be fed with complete
binders (incl. metal parts). In this case the binder should be
opened and the contents spread out equally.
Important note: The removing of the metal parts before-
hand makes the recycling of the shredded material possible
and ensures a longer life of the cutting system.
5.3 Automatic response in case of
„overloading“
CAUTION!
Risk of injury!
Never pull paper from the cutting mechanism
by hand when the machine is performing an au-
tomatic feeding operation!
In case you accidentally overload the shredder, it will auto-
matically alleviate the problem as follows:
• The cutting system becomes jammed.
• The cutting system and the conveyor belt run briey in
reverse, thereby freeing the material to be shredded.
• The cutting system and the conveyor automatically
switch back to forward mode.
The machine repeats this process until the all the material
has been shredded satisfactorily.
5.4 16.99 with baler: Jam outlet
If the space in the hopper (g.1/2) is completely lled with
cutting material due to a jam in the ller hole of the baler,
the machine switches o when the cover ap (g.1/3) is
raised.
A specic pop-up windows containing error messages ap-
pear on the display. These provide information about the
cause and remedies.
If this is the case, switch the machine o at the main switch
(g.7/2), lift up the cover ap and remove the material from
the machine by hand. Then you can switch the machine on
again and continue shredding.
NOTE!
The machine can only be started when the cover
ap (g.1/3) is closed.

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16.99 SmartShred
5.5 16.99 with discharge conveyor:
Automatic stop in case of full
conveyor belt housing
The machine switches o automatically when paper jams in
the conveyor belt housing (g.15/1). Then proceed as fol-
lows to empty the housing:
000419
1
1Conveyor belt with housing
g.15 Shredder back
5.6 16.99 with discharge conveyor: Em-
ptying the conveyor belt housing
A specic pop-up windows containing error messages ap-
pears on the display.
If this is the case, switch the machine o at the main switch
(g.7/2), lift up the cover ap (g.16/3) and remove the ma-
terial from the housing by hand. Grasp the housing in both
directions. Then you can switch the machine on again and
continue shredding.
1
2
3
000418
1Conveyor belt housing
2Handle
3Cover ap
g.16 Emptying the conveyor belt housing
NOTE!
The machine can only be started when the cover
ap (g.16/3) is closed.
5.7 Automatic lubrication system
See enclosed instructions (item no. 94658) for automatic lu-
brication system.
6 Baler operation
6.1 Using the baler
The strap brake (g.17) must be closed (move lever to right).
000207
1
1
1Strap brake
g.17 Strap brake
NOTE!
If baling is to be performed without subsequent ty-
ing o, refer to ”C) Eject into plastic sack without
tying o”.
6.2 Feeding the baler via the shred-
der
When the baling chamber and the inlet funnel are lled with
material from the shredder, the compacting cycle is started:
The baling ram (g. 14/1) advances, compacts the material
and then returns to home position.The shredder may be fed
while the baler is compacting.

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
24
6.3 Feeding the baler manually
CAUTION!
Danger of explosion! Risk of injury!
Do not compact aerosol containers such as
spray cans etc.
Non-condential materials can also be fed manually to the
baler. Return the baling ram to its rear, home position if ne-
cessary (close the inlet ap and press the ”Return Ram” key
(g.13/3)) and proceed as follows:
1. Open the inlet ap (g.1/5).
2. Insert material into the baling chamber.
3. Close the inlet ap and activate the„Advance Ram“ Key
(g.13/1).
¾The baling ram travels forwards (compacting cycle)
and, when the compaction procedure is complete,
returns to its home position. Feeding may now be
continued.
6.4 Completing the bale
When, after several compacting cycles, the baling
ram (g. 14/1) no longer returns to home position,
but rather remains pressed against the bale, ma-
ximum bale volume has been reached. The bale
must be tied o󰀨 and ejected.
Conrm the „bale ready“ mode by operating the
red „Stop button“, (g. 7/5).
NOTE!
The shredder cannot be started while the bale is
being tied o and ejected (inlet and discharge aps
are open).
The bale can be ejected in three di󰀨erent ways,
and then removed.
A) Tie o󰀨 and eject into plastic sack (for small
particles) (g. 9, 10, 11, 12 and 13)
B) Tie o󰀨 and eject without plastic sack (for
large particles) (g. 9, 10 and 12)
C) Eject into plastic sack without tying o󰀨 (for
small particles) (g. 11 and 13)
NOTE!
Suitable sacks and straps can be ordered at any
time (see „Accessories“, p.28).
Tying o the bale
1. Open the inlet ap (g.20/3).
2. Open the strap brake (g. 17/1).
3. Pull the straps to approximately 40 cm above the baling
ram with the help of the strap lifters (g.18/2) and the
included strap hook.
2
000136
1
1Strap hook
2Strap lifter
g.18 Strap lifters
4. Firmly hold the straps and return the strap lifters to their
original position.
5. Loosen the strap ends (g.23/3) which have been se-
cured to the baler housing, knot them together with
the respective straps pulled out in the preceding step
(g.19) and cut the strap behind the knot with a pair of
scissors.
6. Close the inlet ap (g.20/3).
000139
g.19 Tying o the bale
6.5 Ejecting the bale
2
1
000208
4
3
1Discharge ap
2Locking lever
3Inlet ap
4Sack frame
g.20 Opening the discharge ap
Opening the discharge ap (g.20/1):
1. Press and hold the ”Open Discharge Flap” key (g.13/2)
for at least 2 seconds. The baling ram travels a short dis-

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16.99 SmartShred
tance in reverse, and the locking lever (g.20/2) travels
a short distance forward in order to relieve pressure at
the discharge ap.
2. Slightly lift the locking lever (35).
3. Swing the discharge ap down.
A) Tie o󰀨 and eject into plastic sack
000040
1
32
1Discharge ap
2Bale
3Tape
g.21 Ejecting the bale
1. Close the inlet ap (g.20/3).
2. Open the discharge ap (g.20/1).
3. Press and hold the ”Advance Ram” key (g.13/1). The
completed, tied o bale is ejected into the plastic sack
and is pushed onto the discharge ap (g.21).
NOTE!
For reasons of safety, advance and reverse ram
travel is only possible in inching operation when
the discharge ap is open. The key must thus be
pressed and held in order to eject the bale.
4. Remove the sack from the sack frame (g.20/4).
5. Fold the end of the sack together and seal with tape
(g.21/3). The bale can now be removed.
B) Tie o and eject without plastic sack
Same as described under ”A)”, except no plastic sack is used.
The bale can be removed immediately after ejection.
C) Eject into plastic sack without tying o
NOTE!
In this case, the tie-o straps which have been laid
out inside the baling chamber must be removed
and rolled back onto the strap rolls (g.5/2).
1. Close the inlet ap and open the discharge ap.
2. Press the bale into the plastic sack and onto the dischar-
ge ap (g.21) by activating the ”Advance Ram” key
(g.13/1).
3. Fold the end of the sack together and seal with tape
(g.21/3). The bale can now be removed.
4. Return the baling ram to home position by pressing the
”Return Ram”key (g.13/3) and close the inlet ap.
NOTE!
This is only possible in inching operation when the
discharge ap is open.
6.6 Installing a new plastic sack
NOTE!
If the bale is to be tied o, the straps must be laid
out as described under „Inserting straps for a new
bale“, p.25 before the sack is installed to the sack
frame (g.22) (does not apply for option ”C”).
000041
1
1Sack frame
g.22 Installing a new plastic sack
1. Open the discharge ap and return the baling ram to its
rear, home position. The inlet ap remains closed.
2. Push the sack bit by bit over the sack frame (g.22) until
the entire sack has been mounted to the frame.
3. Close the discharge ap.
6.7 Inserting straps for a new bale
1. Return the baling ram to home position by pressing the
”Return Ram”key (g.13/3).
NOTE!
This is only possible in inching operation when the
discharge ap is open.
2. Open the inlet ap.
3. Pull the straps out a distance equivalent to about one
ap length, guide the strap ends from the inside over
the strap hook (g.23/1+2), through the inlet opening
and up to the strap clamps (g. 23/3). Secure the strap
ends here by wrapping them twice around the clamps.

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
26
1
2
2
1
3
000140
1Upper strap hook
2Strap hook at the bottom
3Strap clamps
g.23 Inserting straps for a new bale
4. Close the strap brake (g. 17).
NOTE!
In order to allow for subsequent tying o of the
bale, the strap brake must be closed before the
compacting cycle.
5. Close the discharge ap (g.20/1), as well as the inlet
ap (g.20/3), if the shredder is to be used.
NOTE!
In order to avoid damage to the straps, it is advisab-
le to refrain from compacting bottles, glass or other
objects with sharp edges such as sheet metal etc.
6.8 Replacing the strap rolls
12
000141
1Strap lifter
2Guide for strap lifter
g.24 Strap lifter
1. Close the inlet ap and advance the baling ram about
30 cm.
2. Open the inlet ap and remove both strap lifters
(g.24/1).
3. Open the strap brake (g. 17).
4. Insert the strap rolls (g.25/2) in to the strap roll holder
(g.25/1) as shown, with the strap ends pointing down.
5. Secure the strap end to the loop on the included pull
cable and feed the other end of the pull cable (g. 25/4)
through the opening at the strap brake (g.25/5) and
into the strap guide (g.25/3). The strap can now be
pulled through the strap guide with the pull cable, until
it is visible within the baling chamber.
6. Loosen the strap end from the pull cable as shown, feed
it through the strap lifter (g. 24/1) and set the strap lif-
ter back into place at the baling ram (g.24/2).
7. Insert both straps as described under „Inserting straps for
a new bale“, p.25 and close the strap brake (g. 25/5).
8. Close the discharge and the inlet aps and return the
baling ram to its rear, home position.
4
3
2
5
000142
1
1Strap roll holder
2Strap roll
3Strap guide
4Pull cable
5Strap brake
g.25 Replacing the strap rolls

95663 3 03/22
GB
27
16.99 SmartShred
7 Malfunction
DANGER!
Risk of death by electrocution!
Always unplug the machine from the mains po-
wer supply, turn o the main switch and lock it
with a padlock before opening the machine to
carry out any repairs.
NOTE!
If operating errors occur, specic pop-up windows
containing error messages appear on the display.
These provide information about the cause and re-
medies.
If the problem cannot be resolved, touch the blue
question mark — the address of your service tech-
nician appears.
7.1 Motor faults
If the shredder or baler should become overloaded, an in-
stalled thermostat breaks the electrical circuit for full ope-
ration. A pop-up window containing the respective error
message appears.
After cooling (approx. 30 min), the machine can be used
again at full capacity.
NOTE!
If the machine no longer operates at full capacity,
even though the overheated motor has been allo-
wed to cool down (pop-up window no longer clo-
ses), there is a defect in the machine. In this case,
please inform our customer service department.
7.2 Fault checklist
If the machine is not functioning properly, you should check
the following:
• is the machine plugged into the mains power supply?
• is the connector plug from the baler plugged into the
outlet (g.1/4) at the shredder?
• has the safety switch activator (g. 4/1) been inserted
into the safety switch at the baler?
• has the key switch (g.7/1) been activated?
• is the mains switch (g.7/2) turned on?
• is the emergency stop bar (g.6) in the forward positi-
on?
¾Pull red bar at table forward.
• is there a paper jam in the machine?
¾Follow the instructions for „Automatic response in
case of „overloading““, p.22.
• are the inlet ap (g. 1/5) and the discharge ap (g. 1/1)
at the baler closed?
• is the cover ap (g.1/3) closed?
¾See description under „16.99 with baler: Jam outlet“,
p.22.
• is the motor overloaded?
¾Please refer to the section headed „Motor faults“,
p.27.
• is there a phase failure?
¾Check the three-phase fuse at the power supply so-
cket, and replace if necessary.
NOTE!
If none of the listed inspection points are relevant,
or if other machine malfunctions are identied, the
machine must not be operated! In such cases, ple-
ase inform our customer service department.
8 Maintenance / Disposing
8.1 Gear box maintainance
DANGER!
Risk of injury from electric shock and moving
parts!
Before opening the housing, switch o the ma-
chine at the main switch and unplug the mains
plug.
NOTE!
The machine may not be modied in any way!
Operation of the machine is prohibited if modica-
tions are undertaken!
Both synchron gears, as well as the chain wheels and drive
chains must be greased monthly.
Proceed as follows:
1. Remove the right-hand side panel from the housing.
2. Grease the above mentioned parts with a brush or a gre-
ase gun, and a standard, commercially available grease.
3. Re-install the side cover and connect the machine to
the mains. The machine can be put back into operation.
8.2 Energy saving tip
Be certain that the machine is turned o overnight (main
switch (g.7/2) switched to„0“).
8.3 Checking the oil level
Unscrew the dipstick (g.26/1) in order to check the oil le-
vel. The marking on the dipstick must be wetted with oil. If
this is not the case, add oil.

95663 3 03/22
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung
GB
28
1000209
1Oil dipstick
g.26 Check oil level baler
8.4 Disposing of the machine
Dispose of the machine in an environmentally
sound fashion at the end of its useful service life.
Do not dispose of any of the parts included in the
machine or its packaging with household trash.
9 Accessories
Description Order-No.
Plastic sac, 600 x 490 x 1500 x 0,06 mm 99969
Bottle of oil, 2 l 91869
Strap roll, 8 mm / 500 m 80661
NOTE!
Please contact your dealer when ordering accesso-
ries and replacement parts.
10 Technical data
Shredder
Cutting size: 10 x 70 mm
6 x 50 mm
Cutting capacity (in zwei Stapeln)
10 x 70 mm: 470 - 520 sheets (70g/m)
6 x 50 mm: 300 - 330 sheets (70g/m)
Working width: 500 mm
Power: 11,5 kW
Weight: approx. 726 kg
Baler
Press force: approx. 8 t
Power: 4 kW
Chamber space: 570 x 460 x 1000 mm
Inlet opening: 570 x 340 mm
Machine weight: approx. 530 kg
Bale weight: approx. 60 - 80 kg
Bale size: 500 x 600 x 750 mm
Combination
Supply voltage: 400 V/50 Hz, 415 V/50 Hz, 200 V/50 Hz
230 V/50 Hz, 220 V/60 Hz,
200 V/60 Hz
Pre-fusing:
(gG fuse,
type 1 assignment)
400 V - 415 V / 50/60 Hz = 35 A
220 V - 230 V / 50/60 Hz = 40 A
200 V/50 - 60 Hz = 63 A
Length: 2835 mm
Width: 3790 mm
Height: 2351 mm
Length with open dis–
charge ap:
3480 mm
Noise level: approx. 61 dB (A)
Overall weight:
(shredder+baler+
feeding conveyor)
approx. 1600 kg

95663 3 03/22 57
16.99 SmartShred
11 Schaltbild / Wiring Diagram/ Plan de montage / Diagrama
eléctrico
SB-No.
991.0428.4-a
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Datum
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Einspeisung Supply
Note: At 16.50 the contacts 19 & 20 as well as
24 & 10 are connected in the dummy plug
-a: Schaltplan angepasst Jünger11.05.2017
Main Switch
1 2
3 4
5 6
-Q1
63A
Hauptschalter
L1
-X1 L2 L3 PE
U1
V1
W1
PE
-M1
7,5kW
/9.0
3
M
1 2
-K1M
/11.0
32A
3 4
5 6
1 2
-K2M
/11.1
32A
3 4
5 6
-X1 U1 V1 W1
1 2
3 4
5 6
-F1
/9.3
23-32A
1 2
-K5M
/11.5
9A
3 4
5 6
1 2
3 4
5 6
-F2
/9.4
9-13A
-X1 PE
U4 V4 W4 PE
-X2 21 22 23 PE
-X1 U3 V3 W3
X3 1 2 3 PE
PE
1
-X5A 2 3 -X5B
1 2 3
-X6 L1 L2 L3 PE
1 2
-K10M
/12.1
12A
Schaltkasten Zuförderband
3 4
5 6
1 2
3 4
5 6
-F3
2,5-4A
Schaltkasten Zuförderband I> I>I>
13 14
/10.6
-X6 U1 V1 W1 PE
U1 V1 W1 PE
-M2
/9.2 3
M
L1 / 4.0 L3 / 4.0 PE / 4.0 L2 /
16.0
L1 L2 L3
PE

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Datum
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Hauptstrom / main power
1
Änderung
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4
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4
2
Name
5
2 / 17
100...240VAC
24VDC / 5A
24...28,8VDC
U_Out
ABL 8REM24050
TELEMECANIQUE
-a: Schaltplan angepasst Jünger11.05.2017
0V 0
230V 400
PE
-T1
100VA
F1
-X1
2A
F2
2A F3
2A
-X1 PE
F4
-X1
4A
-T2
5A
PE PE
PE-+
NL
+ -
0VDC / 5.0 24VDC / 5.0 PE / 5.0
L1
/3.9
L3
/3.9
PE
/3.9
230V / 7.0 N/ 7.0 L1 / 16.0 L3 / 16.0

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1
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2
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5
3 / 17
24VDC
PWR RUN ERR I/O SD BAT SL1 SL2 TM4 ETH
123
4567
89
10 11
12 13
0
IN
123
4567
89
0
OUT
M241 TM241CE24T Tr OUT Source
RJ45
Ethernet
RJ45
Magelis
24V CC
USB
Ethernet
-a: Schaltplan angepasst Jünger11.05.2017
Winding protection baler / optional Winding protection Conveyor
-A1
NC NC COM0 PE COM1
DE
E0.0
I0
/8.0Automatik / Automatic
DE
E0.1
I1
/8.2Hand / Manually
DE
E0.2
I2
/8.3Sicherheitskreis Presse / Security circle baler
DE
E0.3
I3
/8.4Start
DE
E0.4
I4
/8.5Stop
DE
E0.5
I5
/8.6Schaltklappe / switching flap
DE
E0.6
I6
DE
E0.7
I7
/8.8Drehgeber / rotary encoders
COM2
DE
E1.0
I8
DE
E1.1
I9
/13.3Optional Schwimmerschalter Öler / Optional float switch oiler
DE
E1.2
I10
Wicklungsschutz Presse / optional Wicklungsschutz Abförderband
DE
E1.3
I11
/9.0Wicklungsschutz Shredder / Winding protection Shredder
DE
E1.4
I12
DE
E1.5
I13
/9.2Optional Wicklungsschutz Zuförderband / Optional winding protection conveyor belt
V0+ V0-
Shredder Vorwärts / Shredder Forward/11.0
Q0
A0.0
DA
Shredder Rückwärts / Shredder Backwards/11.1
Q1
A0.1
DA
Q2
A0.2
DA
Q3
A0.3
DA
PE V1+ V1-
Stern Schütz / Star contactor/11.3
Q4
A0.4
DA
Dreiecks Schütz / Triangle contactor/11.4
Q5
A0.5
DA
Q6
A0.6
DA
Optional Öler / Optional lubricator/13.5
Q7
A0.7
DA
V2+ V2-
Presse / optional Abförderband / Baler / optional conveyor belt/11.5
Q8
A1.0
DA
Antrieb Ausstoßklappe / Drive discharge flap/11.6
Q9
A1.1
DA
+ - PE
RJ45 Serial
Ethernet
L-L+
-A2
PE
RJ45 SerialEthernet
5
-X5C
6
PE
/4.9
0VDC
/4.9
24VDC
/4.9
24VDC
/ 6.0
0VDC
/ 6.0
A1
/ 6.0
PE
/ 16.0
SB-No.
991.0428.4-a
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Datum
Datum
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Steuerstromkreis E/A und Sicherheitsrelais Übersicht / Control Circuit I / O and Safety Relays Overview
1
Änderung
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Gepr
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4
05.04.2019 intimus International GmbH
6
2
Name
5
4 / 17
K1 K2
LOGIC
REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT REGULAR INPUT
RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT
COMMON
COMMON COMMON
TB1 TB2
DC IN RELAY OUT
S5 & S8 wird nur bei 16.99mit langem Austragsband verdrahtet. Bei 16.99 ohne langem Austragsband wird Zwischen X1/37 & X1/40 eine Drahtbrücke mit 100mm länge angebracht S5 is only wired at 16.99 with long discharge conveyor. At 16.99,without the long discharge conveyor there is a Wire bridge with 100mm length between X1/37 & X1/40 attached
-a: Schaltplan angepasst Jünger11.05.2017
Emergency stop switch
13 TB2:13 14 TB2:14 23 TB2:23 24 TB2:24 33 TB2:33 34 TB2:34
-K8 EXPANSION MODULE
A1
TB1:A1
A2
TB1:A2
S33
TB1:S33
S34
TB1:S34
S11
TB1:S11
S12
TB1:S12
S22
TB1:S22
S42
TB1:S42
S21
TB1:S21
S41
TB1:S41
S39
TB1:S39
11 12
-K1M
/11.0
11 12
-K2M
/11.1
A1 A2
9A
-K11M 1 2 /6.8
3 4 /6.8 5 6 /6.9
1211 /6.6
56
-K11M
/6.8
34
-K11M
/6.8
12
-K11M
/6.8
13 14
-S6
Reset
11 12
-K11M
/6.8
27
-X1
28
-X1
29
-X1
30
-X1
11 12
-S5
Schaltklappe / switching flap
/8.6
TB1:0 E4.6/9.3Motorschutz Shredder / Motor protection shredder TB1:1 E4.7 TB1:2 E5.0/9.4Motorschutz Presse / Motor protection baler TB1:3 E5.1/9.5Ausstoßklappe Presse / discharge flap baler TB1:4 E5.2/9.6Taster Vor Presse / Button forward baler TB1:5 E5.3/9.8Taster Zurück Presse / Button Back baler TB1:6 E5.4/9.9Taster Stop Presse / Button stop baler TB1:7 E5.5 TB1:8 E5.6/10.2Stempel Hinten Presse / Stamp Back baler TB1:9 E5.7/10.3Pressdruck erreicht Presse / Press pressure reaches
TB1:10 E6.0/10.4Ballen fertig Presse / bales finished TB1:11 E6.1/10.6Motorschutzschalter Zuförderband TB1:12 E6.2/10.7Füllstandssensor Zuförderband TB1:13 E6.3 TB1:14 E6.4 TB1:15 E6.5
TB2:2
A2.0
TB2:0
A1.6 /11.8 Ventil Vorwärts / Valve forward
TB2:1
A1.7 /11.9 Ventil Rückwärts / Return valve
TB2:3
A2.1
TB2:4
A2.2 /16.4 Optional Absaugung / Optional suction
TB2:5
A2.3 /12.1 Optional Zuförderband / Optional feed conveyor
TB2:6
A2.4
TB2:7
A2.5
TB2:COM1
COM1
TB1:COM0 COM0
TB2:COM2
COM2
-A3 EXPANSION MODUL
37
-X1 38
-X1
13
14
-S8
/8.7
2. Schaltklappe / 2. switching flap
-X1 39 -X1 40
4
-X5D
6
-X5D
1112
/6.5
-S1
1112
-S1
/6.6
24VDC
/5.9
0VDC
/5.9
24VDC / 7.0
0VDC
/ 7.0
SIK / 7.0
A1
/5.9

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-a: Schaltplan angepasst Jünger11.05.2017
-X2
/14.0
24 11 12 15 1 14 13 18 20
-X1 47 48 49 50 51 52 53 54
A1 A2
-K11
24V
1411 /7.1
11 14
-K11
/7.0
13 14
-K6M
/11.6
21 22
-K6M
/11.6 6
-X3
45
-X6 -
-X1 21
-X3 4
-X6 +
0VDC
/6.9 0VDC / 8.0
24VDC
/6.9 24VDC / 8.0
SIK
/6.9
230V
/4.9 230V / 13.0
N
/4.9 N/ 8.0
0VDC/X6 / 12.0 24VDC/X6 / 9.0

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6 / 17
S5 and S8 wird nur bei 16.99 mit langem Austragsband verdrahtet. S5 and S8 is only wired at 16.99 with long discharge conveyor.
-a: Schaltplan angepasst Jünger11.05.2017
Winding protection baler / optional Winding protection Conveyor
I0
DE
-A1
-S2:14
Automatik / Automatic
E0.0
/5.1
I1
DE
-S2:24
Hand / Manually
E0.1
/5.1
I4
DE
-A1
-S4:12
Stop
E0.4
/5.2
I3
DE
-S3:14
Start
E0.3
/5.1
11 12
-S4
Stop
13 14
-S3
Start
BN BK
BU
-B1
Drehgeber / rotary encoders
+ -
I7
DE
-B1:BK
Drehgeber / rotary encoders
E0.7
/5.3
I5
DE
-S5:14
Schaltklappe / switching flap
E0.5
/5.2
13
14
-S5
/6.8
Schaltklappe / switching flap 41
42 43
-X1 35 -X1 36
-X2 10
-X1 55
I2
DE
-K12:14
Sicherheitskreis Presse / Security circle
baler
E0.2
/5.1
I10
DE
-K13:14
Wicklungsschutz Presse / optional
Wicklungsschutz Abförderband
E1.2
56
19
A1 A2
-K12
230V
1411 /8.3
11 14
-K12
/8.2
A1 A2
-K13
230V
1411 /8.9
11 14
-K13
/8.8
-X1 44
13
14
-S8
/6.9
2. Schaltklappe / 2. switching flap
-X5C 1
2
-X5C 3
-X5D 1 5 -X5D 2 3
13 14
23 24
-S2
24VDC
/7.9 24VDC / 9.0
0VDC / 10.0
0VDC
/7.9
N
/7.9 N/ 9.0