Intimus SSD-HDD-Granulator User manual

96552 1 01/22
SSD-HDD-Granulator
Operating Instructions
Before operating carefully read the Operating Instructions!
intimus International GmbH
Bergheimer Straße 6 - 16
88677 Markdorf
Germany
Tel.: ++49 (0)7544 / 60-0
Fax.: ++49 (0)7544 / 60-248
E-mail: [e-mail]
www.intimus.com

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 2/50
1CONTENTS
1CONTENTS 2
2Description of Symbols 4
3General 5
3.1 Warranty and Liability 5
3.2 Copyright 5
3.3 Convention, intended use 6
3.4 Organisational measures 7
3.5 Personnel selection and qualification; basic responsibilities 8
4Security information 9
4.1 Normal mode 9
4.2 Special work 10
4.3 Reference to possible cause of risks 11
5Function of the machine 12
6Technical Data 12
7Shreddable materials and warranty details 13
8Suggested Feed Rates 14
8.1 Cutting unit A 14
8.2 Feed conveyor with timer for cutting unit A 15
8.3 Cutting unit B 16
9Machine set-up 17
9.1 Transportation or relocation 17
9.2 Storage 17
9.3 Installation 17

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 3/50
9.4 Unpacking and assembly 17
9.5 Checklist 22
9.6 Required tools: 22
9.7 Combination with optional feed conveyor 23
9.8 Combination with optional dust extractor 24
10 Operation Manual 25
10.1 Installation information: 25
10.2 Operating information: 25
10.3 Operating 25
10.4 Troubleshooting 28
11 Cleaning of shredding unit and screen 29
11.1 Cleaning of shredding unit 29
11.2 Cleaning of the screens 29
11.3 Exchange & cleaning of screen in cutting unit A 30
11.4 Exchange & cleaning of screen in cutting unit B 33
12 Lubrication and service 39
13 Declaration of EC-Conformity 41
14 Reference to product liability 42
15 Reference to improper use of the machine 42
16 Manufacturer and Service Provider 42
17 PLC programm EASY E4 43
Appendix:
•Circuit diagrams
•List of electrical components
•Dimensional drawing
•Spare parts list
•Description of purchased parts

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 4/50
2Description of Symbols
Information!
Important application note.
Attention!
Danger of destruction or damaging of machine or facility
Danger!
Danger for life or physical condition.

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 5/50
3General
3.1 Warranty and Liability
General terms of intimus International GmbH apply.
Warranty and Liability claims are null and void if one or more of the following points apply:
•Inappropriate use of the machine
•Improper installation, commissioning, set-up, operation or servicing of the machine
•The machine was designed for safe operation by trained and instructed staff only
and is not designed to be used by children.
•No other work may be performed on the machine during cleaning or servicing
•If the machine was used:
-with inoperative safety devices
-with incorrectly installed safety devices
•Non-observance of the references related to:
-transport
-installation
-start-up
-set-up
-maintenance
-Unauthorised physical/structural modification of the machine
-Unauthorised intervention into the control system
-Emplacement and use of unapproved components and spare parts
-Faulty repairs by non-trained and unauthorized personnel
3.2 Copyright
The operation manual in hand and associated documents remain the property of intimus
International GmbH. They are handed to our customers and users of our products.
Without our explicit permission it is forbidden to copy these documents or hand them over
to any third parties, especially to our competitors.
.

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 6/50
3.3 Convention, intended use
3.3.1
- The machine is built according to state of the art technology and to generally approved
safety regulations
- Nevertheless, when using unless used strictly in accordance with the instructions and
by a trained operator then the operator and third parties may place themselves in
harm’s way.
- adverse effects to the machine and other material property
3.3.2
- Use the machine only in proper technical condition
- Use the machine only under awareness of safety & danger and in full compliance with
the operation manual
- Permanently check and repair any malfunctions of the machine especially regarding
damage to safety switches and interlocks, which in case of damage and malfunction
must be repaired without any delay by qualified personnel
- The machine is to be used:
•only for the purposes for which it was originally designed and built
•only for the purposes as described in the operator manual, see chapter 7 of this
manual
•for industrial and commercial use only
- Any other use than specified above is out of designated use
- The manufacturer or supplier is not liable for any damages if the machine is not used
and maintained in the correct manner
- The operator bears the full risk of any such damages
- The operator must be suitably trained on the equipment, have full knowledge of the
operation manual and be aware of all safety, usage and maintenance requirements.

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 7/50
3.4 Organisational measures
•The operation manual must be readily available at the machine.
•In addition to the operation manual users are to observe:
- general legal requirement and regulations
- full accident prevention regulations
- environment protection regulations
- personnel protective equipment is to be provided by the operating company
•Local and internal instructions are to be respected and adhered to
•Before starting any work on the machine the operating personnel has:
- to respect the basic rules for job safety and accident prevention
- to read, understand and acknowledge all aspects of job safety pertinent to
the operation of the machine.
•The behaviour of the operating personnel in accordance of the safety
regulations must be checked and corrected by the operating company
•It is forbidden for any personnel working on or near the equipment to have
long, untied hair, loose clothing or jewellery, or any other items that may
potentially become attached to the equipment in case of:
- risk of injury
- getting caught whilst near or feeding into the machinery
•Personnel must be provided and wear suitable protective clothing
•All safety and hazard notifications on the machine or in the instructions must
be respected
•All safety and hazard signs on the machine must be in readable state
•In the case of any security or safety related issues, or if any changes are noted
in performance relating to the machine, the unit must be stopped immediately
and reported and recorded both to a suitable responsible person internally,
and in turn to the suppliers

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 8/50
•Without of the consent and approval of the supplier:
- No modifications must be made to the machine
- No changes or adjustments are to be made to the height of the machine or
that will change the operating height in relation to the operator
- The operator must not stand higher than the machine when feeding items
into to the machine and must never stand on any raised platform such as a
pallet or box placed in front of the machine which might reduce the distance
between operator and cutting system to a level which does not meet the
required safety standards
- No modifications of calibrations of any of the safety device must be made
which may impair safety.
•Use only original spare parts or those that are conforming to the specified
technical standards may be used
•Do not make any modifications in programmable control systems
•Always keep terms of any issues relating to performance, modification and
safety mentioned with the manual
•To undertake any maintenance task a proper workshop equipment is
absolutely essential
•Provide, communicate and record the location and handling of suitable fire
extinguishers
•Observe and record any fire call and fire fighting
3.5 Personnel selection and qualification; basic responsibilities
•The operation of the equipment is only allowed to be executed by reliable
personnel. Always observe the lawful minimum age
•Clearly define the responsibilities of personnel for operating, servicing and
maintenance
•Ensure, that only fully instructed personnel work on or use the equipment
•Carefully note down and communicate who will be the responsible person for
the training of machine operators
•Personnel to be trained are only allowed to work at the machinery under
permanent view a suitably trained supervisor, who is in the position to reject
any safety-adverse directives from third parties
•Electrical requirements are to be carried out by authorised and suitably
qualified electricians/trained personnel. Observe normal rules and regulations
relating to local requirements

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 9/50
4Security information
Read careful before start-up of the machinery!
4.1 Normal mode
•Minimum age of persons to operate the machinery is 16 years.
•Inside the working area of the machine, the operator is responsible for other
persons.
•The machine must be placed on even and solid ground.
•Before leaving the machine turn-off main switch and protect it against unauthorised
start-up.
•Maintenance and cleaning as well as the removal of the safety devices are only
allowed with main switch turned-off (ensure that the main switch cannot be turned-
on).
•Ensure that safety devices supplied with the machine are in function and uses.
•Do not access the cutting knives. Danger of serious injury!
•Collecting containers for shred goods must be suitable for the shredded materials
and their residual liquids.
•Dangerous goods and improper materials must be separated from the waste
before shredding and be disposed separately (e.g. cans and containers used for
highly inflammable and explosive substances).
•Waste that can produce loops/tails must be pre-treated separately not to be able
to create danger of injury by pulling the operator or other materials into the
shredding unit. I.e. do not feed a material with tails that could become tangled
drawing the operator or persons in the vicinity towards the machinery.
•The operator has to be trained on the machine and must always wear appropriate
safety clothing.
•Take measures for steadily operating the machine in a safe and functional
condition. Use machine only, when protection devices and safety attachments are
installed and also functional.

SSD-HDD Granulator
Translation of the original Operating Instructions
Seite 10/50
•Check the machine for external visible damage and defects on a daily basis or
before any new operation starts.
•Be aware of any changes to the equipment, including the operating performance.
Inform the responsible person about any changes. If any change occurs
immediately stop the machine and shut down and carry out checks. Do not re-start
until being confident there is no fault or problem.
•In case of malfunction of the machine: stop and protect it against unauthorised
start-up. Clear faults without any delay.
•Before starting the machine assure that nobody will be at risk.
4.2 Special work
Special work in the course of operation and maintenance as well as troubleshooting
during operation; waste disposal
•Observe the terms for service and maintenance. This tasks must be executed only
by qualified personnel.
•The operating personnel and supervisors are to be informed before service tasks
will take place.
•If necessary, block off and mark a suitable service area.
•Before service/maintenance: clean the machine from oil .
•Do not use aggressive cleaning agent.
•Use fibre-free cleaning rag.
•After demounting of safety devices for servicing or maintenance works always re-
install and test them before operating the machine.
•Take care for environmentally friendly disposal of operating materials fluids and
replacement parts.