Intimus 2752 User manual

MACHINE-TYPE:
MACHINE-NUMBER:
YEAR:
intimus SSD Granulator
2752
2021
SSD Granulator
Operating Instructions
intimus International GmbH
Bergheimer Straße 6 - 16
88677 Markdorf
German
Tel.: ++49 (0)7544 / 60-0
Fax.: ++49 (0)7544 / 60-248
e-mail: [email protected]
Before operating carefully read the Operating Instructions!
96142 1 04/21

CONTENTS
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1CONTENTS
1CONTENTS..............................................................................................................2
2Description of Symbols .........................................................................................4
3General....................................................................................................................5
3.1 Warranty and Liability ........................................................................................5
3.2 Copyright.............................................................................................................5
3.3 Convention, intended use..................................................................................6
3.4 Organisational measure.....................................................................................7
3.5 Personnel selection and qualification; basic responsibilities........................8
4Security information...............................................................................................9
4.1 Normal mode.......................................................................................................9
4.2 Special works in the course of operation and maintenance as soon as
troubleshooting during operation; waste disposal...............................................10
4.3 Reference to possible cause of risks..............................................................11
5Function of the machine......................................................................................12
6Technical Data......................................................................................................12
7
Workable materials ...............................................................................................13
8Vapors and Dust...................................................................................................14
9Suggested Feed Rates.........................................................................................15
10 Machine set-up .....................................................................................................16

CONTENTS
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11 Operation Manual.................................................................................................17
11.1 Mounting information: ..................................................................................17
11.2 Operating information: .................................................................................17
11.3 Operating .......................................................................................................17
11.4 Troubleshooting............................................................................................20
12 Cleaning of shredding unit and screen..............................................................21
12.1 Cleaning of shredding unit...........................................................................21
12.2 Cleaning of the screen..................................................................................21
12.3
Exchange & cleaning of screen on shredder..............................................22
13 Lubrication and services.....................................................................................25
13.1
Cylindrical gears ............................................................................................27
14
Declaration of EC-Conformity ..............................................................................28
15
Reference to product liability...............................................................................29
16
Reference to improper use of the machine:........................................................29
17 Manufacturer and Service Provider:
29
Appendix:
•Specifications of control system
•Circuit diagrams
•List of electrical components
•Dimensional drawing
•Spare parts list
•Description of purchased parts

Description of Symbols
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2Description of Symbols
Information!
Important application note
Attention!
Danger of destruction or damaging of machine or facility
Danger!
Danger for life or physical condition

General
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3General
3.1 Warranty and Liability
General terms of intimus International GmbH apply.
Warranty and Liability claims are excluded, if any of the following applies:
•Inappropriate use of the machine
•Improper installation, commissioning, set-up, operation or servicing of the
machine
•The machine was designed for safe operation by trained and instructed staff only
and is not designed to be used by children.
•No other works may be performed on the machine during cleaning or servicing
•If the machine was used:
-with inoperative safety devices
-with incorrectly installed safety devices
•Non observance of the references related to:
-transport
-installation
-start-up
-set-up
-maintenance
-Unauthorised physical/structural modification of the machine
-Unauthorised intervention into the control system
-Emplacement and use of unapproved components and spare parts
-Faulty repairs by non-trained and un-authorized personnel
3.2 Copyri ht
The operation manual in hand and associated documents remain property of intimus
International GmbH. They are handed to our customers and users of our products.
Without our explicit permission it is prohibited to copy these documents or hand them
over to third parties, especially to our competitors.
.

General
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3.3 Convention, intended use
3.3.1
-The machine is built according to state of the art technology and to generally
approved safety regulations
-Nevertheless, when using unless used strictly in accordance with the instructions
and by a trained operator then the operator and third parties may place themselves
in harm’s way.
-adverse effects to the machine and other material property
3.3.2
-Use the machine only in proper technical condition
-Use the machine only under awareness of safety & danger and in full compliance
with the operation manual
-Permanently check and repair any malfunctions of the machine especially regarding
damage of safety switches and interlocks, which in case of damage and malfunction
must be repaired without any delay by qualified personnel
-The machine is to be used:
•only for the purposes for which it was originally designed and built
•only for the purposes as described in the operator manual, see chapter 7 of this
manual
•for industrial and commercial use only
-Any other usage than specified above is out of designated use
-The manufacturer or supplier is not liable for any damages if the machine is not used
and maintained in the correct manner
-The operator bears the full risk of any such damages
-The operator must be suitably trained on the equipment, have full knowledge of the
operation manual and be aware of all safety, usage and maintenance requirements.

General
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3.4 Or anisational measure
•The operation manual must be readily available at the machine.
•In addition to the operation manual users are obliged to observe:
-general legal requirement and regulations
-full accident prevention regulations
-environment protection regulations
-personnel protective equipment is to be provided by the operating
company
•Local and internal instructions are to be respected and adhered to
•Before starting any work on the machine the operating personnel has:
-to respect the basic rules for job safety and accident prevention
-to read, understand and acknowledge all aspects of job safety pertinent to
the operation of the machine.
•The behaviour of the operating personnel in accordance with the safety
regulations must be checked and corrected by the operating company
•It is forbidden for any personnel working on or near the equipment to have
long, untied hair, loose clothing or jewellery, or any other items that may
potentially get caught by the equipment in case of:
-risk of injury
-getting caught whilst near or feeding into the machinery
•Personnel must be equipped with and wear suitable protective clothing
•All safety and hazard notifications on the machine or in the instructions must
be respected
•All safety and hazard signs on the machine must be in readable state
•In the case of any security or safety related issues, or if any changes are
noted in performance relating to the machine, the unit must be stopped
immediately and reported and recorded both to a suitable responsible person
internally, and in consequence to the supplier

General
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•Without consent and approval of the supplier:
-No modifications must be made to the machine
-No changes or adjustments are to be made to the height of the machine in
relation to the floor or which would change the operating height in relation
to the operator
-The operator must not stand on higher ground than the machine when
feeding the machine and must never stand on any raised platform such as
a pallet or box placed in front of the machine which might reduce the
distance between operator and cutting system to a level which does not
meet the required safety standards
-No modifications of calibrations of any of the safety devices must be made
which may impair safety.
•Use only original spare parts or those that are conforming to the specified
technical standards
•Do not make any modifications in programmable control systems
•Always keep terms of any issues relating to performance, modification and
safety mentioned with the manual
•For performing any maintenance task, proper workshop equipment is
absolutely essential
•Provide, communicate and record the location and handling of suitable fire
extinguishers
•Observe and record any fire call and fire fighting
3.5 Personnel selection and qualification; basic responsibilities
•The operation of the equipment is only allowed to be executed by reliable
personnel. Always observe the lawful minimum age
•Clearly define the responsibilities of personnel for operating, servicing and
maintenance
•Ensure, that only fully instructed personnel works on or uses the equipment
•Carefully write down and communicate who will be the responsible person for
the training of machine operators
•Personnel to be trained is only allowed to work at the machine under
permanent observation by a suitably trained supervisor, who is in the position
to reject any safety-adverse directives from third parties
•Electrical requirements are to be carried out by authorised and suitably
qualified electricians/trained personnel. Observe appliccable rules and
regulations relating to local requirements

Security information
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4Security information
Read carefully before start-up of the machinery!!!
4.1 Normal mode
•Minimum age of persons to operate the machinery is 16 years
•Inside the working area of the machine, the operator is responsible for other
persons
•The machine must be placed on even and solid ground.
•Before leaving the machine: turn-off main switch and protect it against
unauthorised start-up.
•Maintenance and cleaning as well as the removal of the safety devices are only
allowed with main switch turned-off (ensure that the main switch cannot be
turned-on).
•Ensure that safety devices supplied with the machine are in function and use.
•Do not access the cutting knives. Danger of serious injury!
•Collecting containers for shred goods must be suitable for the shredded materials
and their residual liquids.
•Dangerous goods and improper materials must be separated from the waste
before shredding and be disposed separately (e.g. cans and containers used for
highly inflammable and explosive substances).
•Waste that can produce loops/tails must be pre-treated separately to disable it to
create danger of injury by pulling the operator or other materials into the
shredding unit. I.e. do not feed a material with tails that could become tangled
drawing the operator or persons in the vicinity towards the machinery.
•The operator has to be trained on the machine and must always wear
appropriate safety clothing.
•Take measures for continuous operation of the machine in a safe and functional
condition. Use machine only, when protection devices and safety attachments
are installed and also functional

Security information
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•Check the machine for external visible damage and defects on a daily basis or
before any new operation starts
•Be aware of any changes to the equipment, including the operating performance.
Inform the responsible person about any changes. If any change occurs
immediately stop the machine and shut down and carry out checks. Do not re-
start until being confident there is no fault or problem.
•In case of malfunction of the machine: stop and protect it against unauthorised
start-up. Clear fault without any delay
•Before starting the machine assure that nobody will be at a risk
4.2 Special work in the course of operation and maintenance as well as
troubleshootin durin operation; waste disposal
•Observe the terms for service and maintenance. These tasks must be executed
by qualified personnel only
•The operating personnel and supervisors are to be informed before service tasks
will take place
•If necessary, block off and mark a suitable service area
•Before service/maintenance: clean the machine from oil
•Do not use aggressive cleaning agent
•Use fibre-free cleaning rags
•After demounting of safety devices for servicing or maintenance works always re-
install and test them before operating the machine
•Take care for environmental friendly disposal of operating materials fluids and
replacement parts