Invacare XPO2 XPO100 User manual

Service Manual
DEALER: Keep this manual. The procedures in this manual MUST be
performed b a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
XPO2
™
Portable Oxygen
Concentrator
Models XPO100 and XPO100B

XPO2
™2Part No 1150748
 WARNING
DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL
EQUIPMENT WITHOUT FIRST COMPLETELY READING AND
UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL
INSTRUCTIONAL MATERIAL SUCH AS OWNER’S MANUALS, SERVICE
MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS
PRODUCT OR OPTIONAL EQUIPMENT. IF YOU ARE UNABLE TO
UNDERSTAND THE WARNINGS, CAUTIONS OR INSTRUCTIONS,
CONTACT A HEALTHCARE PROFESSIONAL, DEALER OR TECHNICAL
PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT -
OTHERWISE, INJURY OR DAMAGE MAY OCCUR.
 ACCESSORIES WARNING
INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND
MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE
ACCESSORIES. ACCESSORIES DESIGNED BY OTHER
MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND ARE
NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS.
NOTE: Updated versions of this manual can be found at www.invacare.com.

TABLE OF CONTENTS
Part No 1150748 3XPO2
™
TABLE OF CONTENTS
SPECIAL NOTES ................................................................................ 4
TYPICAL PRODUCT PARAMETERS .................................................... 5
Regulatory Listing .......................................................................................................................................6
SECTION 1—IMPORTANT SAFEGUARDS ............................................ 7
Operating Information...............................................................................................................................
To Reduce The Risk Of Burns, Electrocution, Fire Or Injury To Persons...................................
Radio Frequency Interference .................................................................................................................8
SECTION 2—COMPONENT REPLACEMENT ......................................... 9
Replacing the Gross Particle Filter or Filter Cover............................................................................9
Accessing XPO2............................................................................................................................................................................. 9
Replacing the Inlet Filter .........................................................................................................................11
Replacing the Battery...............................................................................................................................12
Re-assembling the XPO2 .......................................................................................................................................................13
Replacement Parts....................................................................................................................................13
SECTION 3—CHECKING O2 PURITY ................................................. 14
SECTION 4—ERROR CODES ............................................................. 15
LIMITED WARRANTY ..................................................................... 19

SPECIAL NOTES
XPO2
™4Part No 1150748
SPECIAL NOTES
Signal words are used in this manual and apply to hazards or unsafe practices which
could result in personal injury or property damage. Refer to the following table for
definitions of the signal words.
NOTICE
The information contained in this document is subject to change without notice.
 DANGER
DO NOT SMOKE while using this device. Keep all matches, lit cigarettes, candles or
other sources of ignition out of the room in which this product is located and awa
from where ox gen is being delivered.
NO SMOKING signs should be prominentl displa ed. Textiles and other materials
that normall would not burn are easil ignited and burn with great intensit in
ox gen enriched air. Failure to observe this warning can result in severe fire, propert
damage and cause ph sical injur or death.
CAUTION
“Caution: ederal law restricts this device to sale or rental by or on order of a physician,
or any other practitioner licensed by the law of the State in which he/she practices to use
or order the use of this device.”
SIGNAL WORD MEANING
DANGER
Danger indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
ARNING
arning indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION
Caution indicates a potentially hazardous situation
which, if not avoided, may result in property
damage or minor injury or both.

TYPICAL PRODUCT PARAMETERS
Part No 1150748 5XPO2
™
TYPICAL PRODUCT PARAMETERS
Direct Current
Type BF equipment
Attention - Consider Accompanying Documents
DO NOT smoke
Class II, Double Insulation
Power On/Off
DO NOT dispose of in household waste
Recycle
DO NOT use oil or grease
Keep dry
IPX1 Protected against dripping water
Electrical Requirements: AC Power Supply: 100-240 VAC 50/60 Hertz
DC Power Supply: 11-16 VDC
Rated Current Input: 1.0 amps at 120 VAC
3.3 amps at 18 VDC
Sound Level @ setting 2: < 45dBA weighted
Altitude: Up to 10,000 ft (3046 m) above sea level
Oxygen Concentration:*
*Based on an atmospheric pressure of 14.7 psi
(101 kPa) at 70°F (21°C)
87% to 95.6%, after initial warm-up period (approximately 5
minutes)
Oxygen Flow: Pulse flow delivery. Bolus Volume Ranges From 300 - 840cc
settings 1 to 5.
Dimensions: 10” high x 7” wide x 4” deep (25.4 cm high x 17.8 cm wide x 10.2
cm deep)
eight: 6.0 lbs (2.72 kg); 1.3 lbs (0.68 kg) for supplemental battery

TYPICAL PRODUCT PARAMETERS
XPO2
™6Part No 1150748
Regulatory Listing
Battery Duration (times are approximate): Setting 1 = 3.5 hours
Setting 2 = 2.5 hours
Setting 3 = 2.0 hours
Setting 4 = 1.5 hours
Setting 5 = 1.0 hours
Battery Recharge Time:
NOTE: Recharge time increases if battery is
charging while unit is running.
4 hours
Humidity Operating Humidity: 15% to 60% non condensing
Storage Humidity: up to 95% non condensing
Temperature Range:
(All power sources)
Operating temperature: 41°F to 95°F (5°C to 35°C)
Storage temperature: -2°F to 140°F (-20°C to 60°C)
Extended Temperature Range:
(Using AC or DC adapters)
Operating Temperature:
95°F to 104°F (35°C to 40°C)
Continuous use - all settings
Extended Temperature Range
(Using Internal Battery)
Operating Temperature:
95°F to 104°F (35°C to 40°C)
Continuous use - settings 1, 2 and 3
45 minutes (max) - setting 4
30 minutes (max) - setting 5
ETL certified complying with: EN 55011:1998
CISPR 11: 2003
IEC 60601-1; 2nd ed. 2005
IEC 60601-1-2; 2.1 ed.
IEC 61000-3-2:2005
IEC 61000-3-3:2005
UL 60601-1, 1st ed.
CSA 601.1 M90

SECTION 1—IMPORTANT SAFEGUARDS
Part No 1150748 7XPO2
™
SECTION 1—IMPORTANT
SAFEGUARDS
In order to ensure the safe installation, assembly and operation of the XPO2 Portable
Concentrator these instructions MUST be followed.
 WARNING
SECTION 1 - IMPORTANT SA EGUARDS contains important information for the safe
operation and use of this product.
Operating Information
 DANGER
A spontaneous and violent ignition ma occur if oil, grease, greas substances, or
petroleum based products come in contact with ox gen under pressure. These
substances MUST be kept awa from the XPO2 portable concentrator, tubing and
connections, and all other ox gen equipment. DO NOT use an lubricants unless
recommended b Invacare.
To Reduce The Risk Of Burns, Electrocution, Fire Or
Injury To Persons
DO NOT come in contact with the concentrator while wet.
DO NOT place or store product where it can drop into water or other liquid.
DO NOT reach for product that has fallen into water. Unplug IMMEDIATELY.
Avoid creation of an spark near medical ox gen equipment. This includes sparks
from static electricit created b an t pe of friction.
NEVER drop or insert any object or liquid into any opening.
or optimum performance, Invacare recommends that each concentrator be On, in auto-
pulse mode, and running for a minimum of 5 minutes. Shorter periods of operation may
reduce maximum product life. Refer to Checking O2 Purity on page 14 for auto-pulse
mode.
A product should NEVER be left unattended when plugged in. Make sure XPO2 is Off
when not in use.
The XPO2 MUST be used in an upright position.
DO NOT connect the concentrator in parallel or series with other oxygen concentrators or
oxygen therapy devices.

SECTION 1—IMPORTANT SAFEGUARDS
XPO2
™8Part No 1150748
Radio Fre uency Interference
This equipment has been tested and found to comply with EMC limits specified by IEC/
EN 60601-1-2. These limits are designed to provide a reasonable protection against
electromagnetic interference in a typical medical installation.
Other devices may experience interference from even the low levels of electromagnetic
emissions permitted by the above standards. To determine if the emissions from the XPO2
are causing the interference, turn the XPO2 Off. If the interference with the other device(s)
stops, then the XPO2 is causing the interference. In such rare cases, interference may be
reduced or corrected by one of the following measures:
• Reposition, relocate, or increase the separation between the equipment.
• Connect the equipment into an outlet on a circuit different from that to which the
other device(s) is connected.

SECTION 2—COMPONENT REPLACEMENT
Part No 1150748 XPO2
™
SECTION 2—COMPONENT
REPLACEMENT
CAUTION
Ensure not to damage ribbon cable when removing or installing front cover.
DO NOT use Methyl Ethyl Ketone (MEK). This will damage the plastic.
Replacing the Gross Particle Filter or Filter Cover
NOTE: For this procedure, refer to
FI URE 2.1.
NOTE: The gross particle filter should be
replaced as needed.
1. Lift filter cover slightly and pull down
to remove tabs from the grooves.
2. Lift out the filter from the filter cover.
3. Use a vacuum cleaner or wash with a
mild liquid dish detergent (such as
Dawn™) and water. Rinse thoroughly.
4. Thoroughly dry the filter and inspect
for fraying, crumbling, tears and holes.
5. Replace filter cover and/or filter.
6. Reinstall the filter cover by placing the
tabs in the slots and engaging the
magnet.
NOTE: Use only Invacare gross particle filter.
L
FIGURE 2.1 Replacing the Gross Particle
Filter or Filter Cover
Accessing XPO2
 WARNING
When accessing the XPO2 remember that battery power is still being applied to the
internal (PCB) printed circuit board. Care MUST be taken to minimize contact with the
PCB. DO NOT use any kind of tool (screwdriver, pliers, etc.) when working on the
internal structure, otherwise, injury and/or damage may occur. Battery power remains on
the PCB as long as the battery connection is made to the PCB.
NOTE: For this procedure, refer to FI URE 2.2 and FI URE 2.3 on page 10.
Cover
Filter
Magnet Cover
Tabs
Magnet
Grooves
Filter
Cover

SECTION 2—COMPONENT REPLACEMENT
XPO2
™10 Part No 1150748
1. Remove label from the top of the XPO2 ( IGURE 2.2).
NOTE: This label adheres to the front and rear sections of the XPO2. This label MUST be removed
to separate the two sections.
FIGURE 2.2 Remove/Install label
2. Position the XPO2 so that the back panel label is facing up (Detail “A” in IGURE 2.3).
3. Remove the four mounting screws from the back of the XPO2 using a T15 Torx®
screwdriver (Detail “A” in IGURE 2.3).
FIGURE 2.3 Removing the Front Cover
Label
XPO2
Mounting Screws
Mounting Screws
Ribbon Cable
Front Cover
DETAIL “A” DETAIL “B”
Back Panel Label
Tubing
Inlet Filter
DETAIL “C”
Front Cover
Ribbon Cable
PC Boar