Invacare Excel Instruction Manual

Yes, you can. ™
Storm Series®
Ranger II™
Excel™
R2™ jr.
FWD
Power Wheelchairs
Parts Catalog Issued: Apr 24, 2012

The information contained in this document is subject to change without notice. This catalog contains
service parts for Form No. 98-289. If you have any questions regarding this catalog, please contact one
of our Customer Service Representatives.
For Customer Service Support Call:
1-800-333-6900
For Faxed In Orders Call:
1-800-678-4682 or
1-440-366-0709
For Technical Service Call:
1-800-832-4707
Literature Can Be Found at:
www.invacare.com or
1-800-828-6272
SYMBOL DEFINITION
Throughout this catalog you will notice letters to draw your attention to specific footnotes which are located at the
bottom of the page or below specified charts.
HARDWARE MEASUREMENTS
Examples: = Special Comments
= General information pertaining to that specific page
= No Longer Available
NOTE:
NLA
The measurements for the hardware will be listed as follows:
Screws, Bolts
Washers
Spacers
For your convenience, we have supplied an area for you to list your Invacare Representatives.
A,B,C etc.
Diameter X Thread Count/Pitch X Length
Inside Diameter X Outside Diameter X Thickness
Inside Diameter X Outside Diameter X Length
Name Phone Numbers
©2012 Invacare, Yes, you can., the Medallion Design, and Storm Series are registered trademarks; R2, Ranger II, and Excel are trademarks of Invacare
Corporation. Dynamic is a registered trademark of Dynamic Controls Limited. Tash is a registered trademark of Tash International Inc.. Therafin is a
registered trademark of W/R/ Medical Electronics Co..
Bussman is a registered trademark of Cooper Industries. MIDI is a registered trademark of Littelfuse Inc. Dynamic is a registered trademark of Dynamic
Controls Limited.
Parts Catalog Usage Guide
1
Form No. 98-289
To order call toll free 1-800-333-6900, or www.invacare.com

Accessories - Headrest & Attaching Hardware - Sling Seat Only ............................................ 138
Accessories - Miscellaneous .................................................................................................... 140
Accessories - Oxygen Holder Assembly Kit - Captain Seat (After 4/14/03) ............................. 145
Accessories - Oxygen Holder Assembly Kit - Captain Seat (Before 4/15/03) .......................... 143
Accessories - Oxygen Holder Assembly Kit - Sling Seats Only ............................................... 147
Accessories - Power Wheelchair Tool Kit ................................................................................ 149
Arms - Captain Seat & Hardware ............................................................................................. 34
Arms - Excel ............................................................................................................................ 39
Arms - Ranger II / R2 jr. ........................................................................................................... 36
Back Canes & Attaching Hardware - Sling Seat Only .............................................................. 20
Battery Boxes & Trays .............................................................................................................. 51
Battery Boxes & Trays - R2 jr. (14" Wide) ................................................................................ 53
Battery Chargers & Harness - R2 jr. (14" Wide) ....................................................................... 58
Battery Chargers & Harnesses ................................................................................................. 55
Captain Seat Assembly (After 8/31/02) .................................................................................... 28
Captain Seat Assembly (Before 9/1/02) ................................................................................... 25
Captain Seat Frame & Actuator Hardware (After 8/31/02) ....................................................... 32
Captain Seat Frame & Actuator Hardware (Before 9/1/02) ...................................................... 30
Caster & Forks - Rear .............................................................................................................. 42
Crossbraces - Seat Extensions & Hardware - R2 jr. ................................................................ 16
Crossbraces - Seat Extensions & Hardware - Sling Seat ........................................................ 14
TABLE of CONTENTS
Description
Page
Number
2
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces & Hardware - Captain Seat ................................................................................. 18
Drive Wheel & Hub Mount (14 x 3") ......................................................................................... 49
Drive Wheel, 2-Pole Motor & Gearbox (Ranger II Basic, Excel and R2 jr.) (12-1/2 x 2-1/4") .. 44
Drive Wheel, 4-Pole Motor & Gearbox (Ranger II Standard) (12-1/2 x 2-1/4") ........................ 46
Electronics - COM12 & COM34 ............................................................................................... 129
Electronics - MKIV Controller, Programmer & Attaching Hardware ......................................... 126
Electronics - MKIV Displays ..................................................................................................... 131
Electronics - MKIV Joystick Mounting Hardware & Joystick Accessories ................................ 114
Electronics - MKIV Joystick Options ......................................................................................... 133
Electronics - MKIV Joysticks - Excel, RII, RX, A, A+, TCHJOY ............................................... 109
Electronics - MKIV Joysticks - PSF and PSR ........................................................................... 112
Electronics - MKIV Mid-Line Swing Bracket Assembly ............................................................ 118
Electronics - MKIV Recliner Control & Recliner Cable ............................................................. 130
Electronics - MKIV Sip-N-Puff/Digital Interface ........................................................................ 128
Electronics - MKIV Swivel Joystick Hardware .......................................................................... 116
Electronics - Quad Link Assembly (After 4/06/06) .................................................................... 123
Electronics - Quad Link Assembly (Before 4/07/06) ................................................................. 120
Electronics - Tash & Therafin Accessories ............................................................................... 136
Frame Finishes, Touch-Up Paint & Upholstery Options ........................................................... 6
Front Riggings - Adjustable Flip-Up Removable Footboard (After 2/29/00) ............................. 102
Front Riggings - Adjustable Flip-Up Removable Footboard (Before 3/1/00) ............................ 99
TABLE of CONTENTS
Description
Page
Number
3
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Front Riggings - Calf Pads & Attaching Hardware ................................................................... 89
Front Riggings - Footrest & Legrest Accessories ..................................................................... 105
Front Riggings - Footrest Supports - P93M .............................................................................. 81
Front Riggings - Footrest Supports - PW93 ............................................................................. 75
Front Riggings - Footrest Supports - PW93E ........................................................................... 77
Front Riggings - Footrest Supports - PW93ST ......................................................................... 79
Front Riggings - Legrest Release Handle & Ratchet ............................................................... 87
Front Riggings - Legrest Supports - Articulating - PAS4A/PAL4A ........................................... 85
Front Riggings - Legrest Supports - P904A ............................................................................. 83
Front Riggings - Pivot/ Slide Tube w/ Footplate - PW93ST .................................................... 93
Front Riggings - Pivot/ Slide Tube w/ Footplate - P904, PAL4A, PAS4A ................................. 97
Front Riggings - Pivot/ Slide Tube w/ Footplate - P93M .......................................................... 95
Front Riggings - Pivot/ Slide Tube w/ Footplate - PW93, PW93E ............................................ 91
Front Riggings - Reference Chart ............................................................................................ 72
Packaging - Literature - Decals - Sling Seat w/ Shrouds & Captain Seat ................................ 10
Packaging - Literature - Decals - Sling Seat w/o Shrouds ....................................................... 8
Shroud Covers (After 2/29/00) ................................................................................................. 64
Shroud Covers (Before 3/1/00) ................................................................................................ 60
Shroud Covers R2 jr. (After 2/29/00) ........................................................................................ 70
Shroud Covers R2 jr. (Before 3/1/00) ....................................................................................... 68
Side Frames & Hardware ......................................................................................................... 12
TABLE of CONTENTS
Description
Page
Number
4
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Solid Folding Seats & Inserts ................................................................................................... 23
Upholstery - Seat and Back ...................................................................................................... 21
Warranty Replacement Parts ................................................................................................... 151
TABLE of CONTENTS
Description
Page
Number
5
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Frame Finishes, Touch-Up Paint & Upholstery Options
Frame Finishes and Touch-Up Paint
Color
Number Part Number Bottle Size Color
Pink Pearl.6 oz.103145202P Super Teal.6 oz.103145406P Deep Purple.6 oz.103145608P Cobalt Blue.6 oz.104631917P Anthracite.6 oz.103337622P Wet Black.6 oz.103145024P White.6 oz.103144729P Sunny Yellow.6 oz.103144830P Red.6 oz.103145533P Flat Black.6 oz.104632734P Electric Red.6 oz.104632161P Electric Blue.6 oz.104632062P Metallic Blue.6 oz.104632464P Teflon Black.6 oz.1101320-NLA69P Silver VeinN/AN/A71P Evergreen with Navy.6 oz.107389280P Dark Olive with Copper.6 oz.107389381P Fruit Punch with Fucshia.6 oz.107389482P Royal Blue with Grape.6 oz.107389583P Lavender.6 oz.107389684P Jeweled Green.6 oz.1101325101P Denim Blue.6 oz.1101327102P Mocha Frost.6 oz.1101324103P Electric Teal.6 oz.1101316104P Midnight Blue.6 oz.1101326105P
6
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Frame Finishes, Touch-Up Paint & Upholstery Options
Sparkle Frame Finishes
Color Number Color
Twilight Sparkle72P Gold Sparkle73P Green Sparkle74P Blue Sparkle75P Red Sparkle76P Wet Black with Twilight Sparkle88P
Upholstery Options
Vinyl Colors Nylon Colors
U240 BlackU67 Black
U75 Dove Grey
U85 Dark Blue
U86 Ruby
U97 Sky Blue
U88 Camel
7
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Packaging - Literature - Decals
Sling Seat w/o Shrouds
8
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Packaging - Literature - Decals
Sling Seat w/o Shrouds
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
40131X148 Carton, Hardware 1 11 1074356-NLA NLA - Insert, Carton 1 12 1023167 Carton, Battery Boxes 1 13 1074355 Carton 1 14 40131X011 Carton, Front Riggings 1 15 1058833 Carton 1 16 1015592 Bag, Poly (72" L x 35" W x 19" D) 1 17 1043198-NLA NLA - Tube, Paper 1 18 1080739-NLA NLA - Insert, Carton 1 19 1090146-NLA NLA - Decal, Invacare 3-D Logo (1-19/32" L) 1 210 A 1095224-NLA NLA - Decal, Model, Black - Ranger II 1 211 A,B 1095225-NLA NLA - Decal, Model, White - Ranger II 1 211 A 1095232-NLA NLA - Decal, Model, Black - Excel 1 211 A,B 1095233 Decal, Model, White - Excel 1 211 A 1090273 Decal, Model - R2 Junior 1 211 1080267-NLA NLA - Decal, Warning Motor 1 212 1080266 Decal, Warning Controller 1 113 40131X039 Insert, Carton 1 114 D 1097104-NLA NLA - Decal - 250-S 1 215 1080265-NLA NLA - Decal, FWD 1 2C 1065145-NLA NLA - Decal, Virtual Service 1 2C 1035900 Decal, Transportation 1 1C 1119281 Plate, Name, Patent Numbers 1 1C 1095272 Instruction Manual, MKIV RII 1 1C 1080722 Owner's Manual - Ranger II and R2 jr. 1 1C 1080737-NLA NLA - Owner's Manual - P9000 and Excel 1 1C
A - Invacare logo added and model decals changed 1/11/00. When replacing side frames before 1/11/00 order decals in pairs
to match.
B - Used for chairs with frame colors 02P, 29P, 30P, and 84P only.
C - Not Shown
D - R2 jr.
NOTE:
When adjusting or replacing parts, please refer to the Owner's Manual for assistance.
NOTE:
9
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Packaging - Literature - Decals
Sling Seat with Shrouds and Captain Seat
10
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Packaging - Literature - Decals
Sling Seat with Shrouds and Captain Seat
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1030364 Carton, Cover 1 11 D 1031682 Carton, Cover 1 11 C 1043198-NLA NLA - Tube, Paper 1 12 40131X161 Insert, Plain Pad 1 13 See Note See Footnote -- --4 E 1030362 Carton, Tray 1 15 1015592 Bag, Poly (72" L x 35" W x 19" D) 1 16 1095225-NLA NLA - Decal, Model, White - Ranger II 1 27 A 1095233 Decal, Model, White - Excel 1 27 A 1090273 Decal, Model - R2 Junior 1 27 1095489 Decal, Invacare 3-D Logo (2-1/2" L) 1 28 A 1076575-NLA NLA - Decal, Caution, Limit Switch 1 19 C 1080267-NLA NLA - Decal, Warning Motor 1 210 1080266 Decal, Warning Controller 1 111 1097104-NLA NLA - Decal - 250-S 1 212 1080265-NLA NLA - Decal, FWD 1 2B 1065145-NLA NLA - Decal, Virtual Service 1 2B 1035900 Decal, Transportation 1 1B 1119281 Plate, Name, Patent Numbers 1 1B 1095272 Instruction Manual, MKIV RII 1 1B 1080722 Owner's Manual - Ranger II and R2 jr. 1 1B 1080737-NLA NLA - Owner's Manual - P9000 and Excel 1 1B 1085398-NLA NLA - Service Manual - Ranger II & R2 jr. 1 1B 1085397 Service Manual - Excel 1 1B
A - Invacare logo added and model decals changed 1/11/00. When replacing shrouds before 1/11/00 order decals in pairs to
match.
B - Not Shown.
C - Used on High Back Captain Seats Only.
D - Sling Seat and Low Back Captain Seat.
E - Wooden skid is not provided.
NOTE:
When adjusting or replacing parts, please refer to your Owner's Manual for assistance.
NOTE:
11
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Side Frames & Hardware
12
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Side Frames & Hardware
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
8881080260 Frame, Side with Hardware, Color - Right 1 21 A,B,C 8881080261 Frame, Side with Hardware, Color - Left 1 21 A,B,C 8881080734 Frame, Side with Hardware, Color - Right 1 21 A,B,D 8881080735 Frame, Side with Hardware, Color - Left 1 21 A,B,D 8881085258 Frame, Side with Hardware, Color - Right 1 21 A,B,E 8881085259 Frame, Side with Hardware, Color - Left 1 21 A,B,E 1090768 Kit, Lock Handle w/Rivets (Pair) 2 12 47471X074 Spring, Arm Lock 1 23 1028594 Pin, Arm Lock, Black 1 24 40117X006 Bearing (5/8") 1 45 1029501 Plug Button, Black (1") 1 26 1085124-NLA NLA - Screw, Socket Flat Head (#10-32 x 1-3/4") 1 47 1007541 Clamp, Seat 1 48 7930304 Screw, Socket Head (1/4-20 x 1-1/4") 25 19 1060099 Hanger, Front Rigging, Black - Right 1 210 1060100 Hanger, Front Rigging, Black - Left 1 210 1027097 Plug Button, Black (3/4") 1 211 1025731 Locknut (#10-32) 1 312 7930333 Locknut (1/4-20) 25 113 1068039 Pin, Pull 1 214 1085134 Screw, Socket Flat Head (#10-32 x 1-5/8") 1 215
A - Specify frame color when ordering. See page titled, "Frame Finishes, Touch-Up Paint and Upholstery Options."
B - Decals not included with frames. See page titled, "Packaging, Literature and Decals."
C - Ranger II.
D - Excel.
E - Captain Seat.
NOTE:
13
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces, Seat Extensions & Hardware
Sling Seat
14
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces, Seat Extensions & Hardware
Sling Seat
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1080244 Crossbrace Assembly, Black - Right (16" W) 1 21 A 1080245 Crossbrace Assembly, Black - Left (16" W) 1 21 A 1080246 Crossbrace Assembly, Black - Right (18" W) 1 21 A 1080247 Crossbrace Assembly, Black - Left (18" W) 1 21 A 1080248 Crossbrace Assembly, Black - Right (20" W) 1 21 A 1080249 Crossbrace Assembly, Black - Left (20" W) 1 21 A 1028835 Cap, Hub, Black 1 42 7930363 Package, Locknut (5/16"-24) 25 13 1028491 Washer, Caplugs (11/32" I.D. x 1" O.D.) 1 44 1056708 Plug, Pivot Tube 1 45 1038179 Screw, Hex Head (5/16-24 x 4-1/4") 1 26 1057830 Hardware, Crossbrace Pivot Tube 2 12-6 B,C 1024793 Screw, Hex Head (1/4-20 x 1-3/4") 1 27 7930333 Locknut (1/4-20) 25 18 1057382 Link, Pivot, Hemi, Black (16 - 18" W) 1 29 1057383 Link, Pivot, Hemi, Black (19 - 20" W) 1 29 1030949 Screw, Hex Head (1/4-20 x 1-1/2") 1 210 1057828 Strap, Pivot Link 1 211 7930323 Package, Locknut (1/4-20) 25 112 1029501 Plug Button, Black (1") 1 413 1025705 Screw, Hex Head (5/16-24 x 3-1/4") 1 114 1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 215 1016263 Spacer, Coved (3/4 x 1 x 1/2") 1 416 7930313 Package, Washer, Nylon (5/16 x 7/8 x 1/8") 25 117 7930330 Locknut (5/16-24) 25 118 1086180 Hardware, Crossbrace Center Bolt Attaching 1 119 D 1035900 Decal, Transportation 1 120 1119281 Plate, Name, Patent Numbers 1 121 1080728 Hardware, Crossbrace 1 122 F,G 1058616-NLA NLA - Seat Extension Kit - 1" (Pair) 2 123 H 1058617 Seat Extension Kit - 2" (Pair) 2 123 I 1026298 Package, Screw with Washer (#10 x 7/8") (Pair) 2 124 1076284 Screw w/ Washer (#10 x 7/8") 1 224 40163X003 Screw, Phillips Pan Head (#10 X 5/8") 1 224 E
A - Decals not included with frames. See page titled, "Packaging, Literature and Decals."
B - Not Shown.
C - Includes Items 2-6.
D - Includes items 14-18.
E - Solid Folding Seats Only.
F - Less items 1-9.
G - Includes items 2-8, 10-18, 20 and 21.
H - For 17" Depth.
I - For 18" Depth.
NOTE:
15
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces, Seat Extensions and Hardware
R2 jr. - 14" Wide - Sling Seat
16
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces, Seat Extensions and Hardware
R2 jr. - 14" Wide - Sling Seat
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1080253 Crossbrace Assembly, Black - Right (14" W) 1 21 A 1080254 Crossbrace Assembly, Black - Left (14" W) 1 21 A 1028835 Cap, Hub, Black 1 42 7930363 Package, Locknut (5/16"-24) 25 13 1028491 Washer, Caplugs (11/32" I.D. x 1" O.D.) 1 44 1056708 Plug, Pivot Tube 1 45 1038179 Screw, Hex Head (5/16-24 x 4-1/4") 1 26 1057830 Hardware, Crossbrace Pivot Tube 2 12-6 B,E 1024793 Screw, Hex Head (1/4-20 x 1-3/4") 1 27 7930333 Locknut (1/4-20) 25 18 1057381-NLA NLA - Link, Pivot, Hemi, Black (14 - 15" W) 1 29 1030949 Screw, Hex Head (1/4-20 x 1-1/2") 1 210 1057828 Strap, Pivot Link 1 211 7930323 Package, Locknut (1/4-20) 25 112 1029501 Plug Button, Black (1") 1 413 1025705 Screw, Hex Head (5/16-24 x 3-1/4") 1 114 1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 115 1016263 Spacer, Coved (3/4 x 1 x 1/2") 1 416 7930313 Package, Washer, Nylon (5/16 x 7/8 x 1/8") 25 117 7930330 Locknut (5/16-24) 25 118 1086180 Hardware, Crossbrace Center Bolt Attaching 1 119 C 1086176-NLA NLA - Bracket, Wire Connector Support, Black 1 120 1035900 Decal, Transportation 1 121 1119281 Plate, Name, Patent Numbers 1 122 1086177-NLA NLA - Hardware, Crossbrace 1 123 D 1058616-NLA NLA - Seat Extension Kit - 1" (Pair) 2 124 F 1058617 Seat Extension Kit - 2" (Pair) 2 124 G 1026298 Package, Screw with Washer (#10 x 7/8") (Pair) 2 125 1076284 Screw w/ Washer (#10 x 7/8") 1 225
A - Decals not included with frames. See page titled, "Packaging, Literature and Decals."
B - Not Shown.
C - Includes Items 14-18.
D - Includes Items 2-8, 10-18, 20-22, Less Items 1 and 9.
E - Includes Items 2-6.
F - For 17" Depth.
G - For 18" Depth.
NOTE:
17
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces & Hardware
Captain Seat
18
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289

Crossbraces & Hardware
Captain Seat
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1086798 Crossbrace, Captain Seat, Black - Right (18" W) 1 21 A 1086799-NLA NLA - Crossbrace, Captain Seat, Black - Left (18"
W) 1 21 A
7930323 Package, Locknut (1/4-20) 25 12 1057828 Strap, Pivot Link 1 23 1030949 Screw, Hex Head (1/4-20 x 1-1/2") 1 24 1026900 Washer (1/4 x 23/32 x 1/16") 1 25 1026154 Screw, Hex Head (1/4-20 x 2-1/4") 1 16 1024793 Screw, Hex Head (1/4-20 x 1-3/4") 1 27 1071604 Bumper, Nylon 1 48 1057382 Link, Pivot, Hemi, Black (16 - 18" W) 1 29 1031884 Bushing, Black or Color Chairs (9/32 x 3/8 x 11/32") 1 210 1071602 Pin, Anchor (Captain Seat) 1 411 1074142 Decal, Crossbrace 1 212 1086800 Bracket, Push, Black 1 213 A 7930333 Locknut (1/4-20) 25 114 1024796 Screw, Hex Head (1/4-20 x 2") 1 115 1028835 Cap, Hub, Black 1 416 7930363 Package, Locknut (5/16"-24) 25 117 1028491 Washer, Caplugs (11/32" I.D. x 1" O.D.) 1 418 1056708 Plug, Pivot Tube 1 419 1038179 Screw, Hex Head (5/16-24 x 4-1/4") 1 220 1057830 Hardware, Crossbrace Pivot Tube 2 116-20 B,C 1029501 Plug Button, Black (1") 1 221 1025705 Screw, Hex Head (5/16-24 x 3-1/4") 1 122 1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 223 1016263 Spacer, Coved (3/4 x 1 x 1/2") 1 424 7930313 Package, Washer, Nylon (5/16 x 7/8 x 1/8") 25 125 7930330 Locknut (5/16-24) 25 126 1035900 Decal, Transportation 1 127 1119281 Plate, Name, Patent Numbers 1 128 1086180 Hardware, Crossbrace Center Bolt Attaching 1 129 D 1082683 Hardware, Crossbrace 1 130 E
A - Decals not included with frames. See page titled, "Packaging, Literature and Decals."
B - Not Shown.
C - Includes Items 16-20.
D - Includes Items 22-26.
E - Includes Items 2-8 and 10-28. Less items 1 and 9.
NOTE:
19
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 98-289