Invacare Tracer SX5 Recliner Instruction manual

Part No. 1110194 Rev A 1Tracer® SX5 Recliner Conversion Kit
Tracer® SX5 Recliner Conversion Kit
Assembly and Installation Instructions
SAVE THESE INSTRUCTIONS
NOTE: Check ALL parts for shipping damage. In case of shipping damage, DO NOT use. contact
Carrier/Dea er for further instruction.
SAFETY SUMMARY
To ensure the safe installation of the Recliner Conversion Kit, these instructions
MUST be followed:
WARNING
O NOT install or use this equipment without first reading and understanding
these instructions and the Owners Manual, part number 1110550. If you are
unable to understand the Warnings, Cautions or Instructions, contact a
healthcare professional, dealer or technical personnel before attempting to
install this equipment - otherwise, injury or damage may occur.
AFTER conversion of the wheelchair and BEFORE USE of the recliner, read
the GENERAL GUI ELINES and RECLINER sections of the Owners Manual,
part number 1110550, for recliner operation instructions.
INSTALLATION WARNING
After ANY adjustments, repair or service and before use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may occur.
SX5 Recliners MUST have 8-inch casters installed. If the wheelchair originally
had 6-inch casters installed, seat-to-floor height adjustments MUST be made.
Seat-to-floor adjustments will also be necessary for certain 8-inch caster
mounting positions. Refer to the SEAT-TO-FLOOR section in the Owners
Manual, part number 1110550, for these adjustments.
SX5 Recliners CANNOT be used with the following options/accessories: one-
arm drive, solid folding seat, IV/O2 holder, O2 holder, Model 2218 IV rod,
amputee attachments or quick release axles. These options/accessories
MUST be removed prior to the conversion of the wheelchair.
SX5 Recliners MUST have properly installed and adjusted wheel locks and
anti-tippers. Refer to INSTALLING/A JUSTING THE WHEEL LOCKS
and INSTALLING THE ANTI-TIPPERS in this instruction sheet. Failure to
observe this warning can result in serious injury.

Tracer® SX5 Recliner Conversion Kit 2Part No. 1110194 Rev A
REMOVING EXISTING WHEELCHAIR COMPONENTS
To convert the wheelchair to a recliner, the following components MUST be removed:
Rear Wheels
Arms
Back anes
Back Upholstery
Wheel Locks
Fork/ aster Assemblies - if wheelchair is 14 to 18-inches wide.
REMOVING THE REAR WHEELS
Refer to REMOVING/INSTALLING THE REAR WHEELS in the Owners Manual, part
number 1110550.
This kit contains the following items:
DESCRIPTION QUANTITY DESCRIPTION QUANTITY
Back Assembly 1 Wheel Lock Shoe Extension 2
Headrest Assembly 1 Quad Release 2
Headrest Pillo 1 Spring Button Assembly 2
Fork Assembly ith Caster 2* Armrest Plug 2
Washers (Fork Stem) 2* Rear Arm Socket ith Hard are 2
Pivot Bushing 2 Anti-Tipper 2
Offset Wheel Bracket (Left) 1 Cap Nut 4
Offset Wheel Bracket (Right) 1 Flat Head Socket Scre 2
U-Bracket 2 Offset U-bracket Mounting Scre 2
SX5 O ners Manual 1
*NOTE: These items are not inc uded in kits for 20 and 22-inch wide (300 b. weight capacity)
whee chairs. These whee chairs are shipped from the factory with the required fork, fork hardware,
and casters a ready insta ed. Refer to the FRONT CASTER section of the Owners Manua , part
number 1110550, for more information.

Part No. 1110194 Rev A 3Tracer® SX5 Recliner Conversion Kit
Back Cane
Wheelchair Frame
Locknut
FIGURE 1 - REMOVING THE BACK CANES
Hex Screw
OUTSI E OF
WHEELCHAIR
INSI E OF
WHEELCHAIR
REMOVING THE WHEEL LOCKS (FIGURE 2)
1. Ensure the wheel lock is in the open (unlocked) position.
2. Remove the bolt and locknut that secure the wheel lock assembly to the wheelchair
frame.
3. Repeat STEPS 1-2 for the opposite wheel lock.
Bolt and
Locknut
FIGURE 2 - REMOVING THE WHEEL LOCKS
Wheel Lock
Rear Upright
REMOVING THE FLIP BACK ARMS
Refer to USING OR REPLA ING FLIP-BA K ARMREST in the Owners Manual, part
number 1110550.
REMOVING THE BACK CANES (FIGURE 1)
1. Remove the locknut from the bottom of each back cane.
2. Unthread the hex screw from the bottom of each back cane.
3. Remove the back canes with the upholstery from the wheelchair frame.

Tracer® SX5 Recliner Conversion Kit 4Part No. 1110194 Rev A
INSTALLING THE RECLINING BACK
1. Remove the components listed in REMOVING EXISTING WHEEL HAIR
OMPONENTS in this instruction sheet.
2. Perform the following to complete installation of the reclining back:
Install the Rear Arm Sockets
Install the Offset Wheel Brackets
Install the Reclining Back Assembly
Install the Rear Wheels
Install/Adjust the Fork/ aster Assemblies
Install the Wheel Locks
onvert Flip Back Arms to Removable Arms
Install the Spreader Bar
Install the Rear Anti-tippers
Install the Headrest and Pillow
REMOVING THE FORK/CASTER ASSEMBLIES - WHEELCHAIRS
UNDER 20-INCHES WIDE ONLY (FIGURE 3)
1. Remove the dust cover.
2. Remove the locknut and nylon washer that secures the fork to the caster headtube.
3. Drop the front caster and fork out of the caster headtube.
4. Repeat STEPS 1-3 for the opposite fork/caster assembly.
Locknut
Dust Cover
Fork Caster
Assembly
Nylon Washer
Caster Headtube
FIGURE 3 - REMOVING THE FORK/CASTER ASSEMBLIES -
WHEELCHAIRS UN ER 20-INCHES WI E ONLY

Part No. 1110194 Rev A 5Tracer® SX5 Recliner Conversion Kit
OUTSI E OF
WHEELCHAIR
FRAME
ETAIL A - ARM SOCKET
FIGURE 4 - INSTALLING THE REAR ARM SOCKET
Hole
Locknut
Arm
Socket
Armrest Mounting
Bracket
Wheelchair
Frame
REAR OF
WHEELCHAIR
INSTALLING THE OFFSET WHEEL BRACKETS (FIGURE )
NOTE: Stand behind the whee chair to determine right and eft sides.
1. Examine the rear of the offset wheel brackets (DETAIL B).
A. RIGHT AXLE LUG LONGER = RIGHT offset wheel bracket
B. LEFT AXLE LUG LONGER = LEFT offset wheel bracket.
2. Slide the bottom tube of the RIGHT offset wheel bracket over the RIGHT lower frame
tube.
3. Ensure the clevis sits flush against the rear upright.
4. Position the U-bracket so the countersunk hole faces towards the outside of the
wheelchair frame.
5. Insert the U-bracket tube into the rear upright.
6. Align the mounting hole in the U-bracket tube with the mounting hole in the rear upright
and clevis.
7. Install the hex screw through the clevis, rear upright tube and U-bracket tube from the
outside of the wheelchair frame.
8. Secure the offset rear wheel bracket to the wheelchair frame with a locknut. Torque to
165-175 in./lbs.
9. Repeat STEPS 1-8 on the left side of the wheelchair using the left offset wheel bracket.
NOTE: Right arm socket shown.
INSTALLING THE REAR ARM SOCKETS (FIGURE 4)
1. Position one (1) arm socket on the outside of the wheelchair frame, as shown in
FIGURE 4.
NOTE: There are right and eft versions of the arm socket. The ho e in the arm socket (DETAIL A)
shou d be facing the REAR whee chair when mounted.
2. Secure the arm socket to the armrest mounting bracket with the locknut. Torque to
30-40 in. lbs.
3. Repeat STEPS 1-2 for the opposite arm socket.

Tracer® SX5 Recliner Conversion Kit 6Part No. 1110194 Rev A
INSTALLING THE RECLINING BACK ASSEMBLY (FIGURE 6)
NOTE: This procedure requires two (2) peop e. One (1) person is needed to support the rec ining
back assemb y during the procedure.
NOTE: Stand behind the whee chair to determine right and eft sides.
NOTE: Ensure the rec ining mechanism cab es (not shown) are positioned towards the inside of
the whee chair frame.
1. Install the spacer into the pivot bushing at the bottom of the right back cane.
2. Position the pivot bushing with spacer into the right U-bracket .
3. Install a flat head socket screw through the right U-bracket, spacer and pivot
bushing.
4. Install a cap nut onto the flat head socket screw. Torque to 120 in./lbs.
5. Align the mounting hole at the bottom of the right reclining back tube with the top
clevis on the right offset wheel bracket.
6. Install a hex screw through the top clevis and reclining back tube.
7. Install a cap nut onto the hex screw. Tighten the nut just enough to remove the side
play of the reclining back tube with the clevis.
NOTE: DO NOT overtighten the cap nut. Otherwise the rec ining back wi be difficu t to operate.
8. Repeat STEPS 1-7 for the left side of the reclining back assembly.
Hex Screw
Locknut
U-Bracket
U-Bracket
Tube
Clevis
Right Offset
Wheel Bracket
Mounting Hole
Wheelchair
Frame
OUTSI E OF
WHEELCHAIR
FRAME
Countersunk Hole
Rear Upright
FIGURE 5 - INSTALLING THE OFFSET WHEEL BRACKETS
ETAIL B - REAR VIEW
LEFT OFFSET
WHEEL BRACKET
RIGHT OFFSET
WHEEL BRACKET
Longer
Axle Lug
Longer
Axle
Lug
Mounting Hole
NOTE: Arm socket and mounting bracket not
shown for c arity
NOTE: On y RIGHT side of whee chair shown
for c arity. Left side insta s in a simi ar manner.

Part No. 1110194 Rev A 7Tracer® SX5 Recliner Conversion Kit
INSTALLING THE REAR WHEELS
Refer to REMOVING/INSTALLING THE REAR WHEELS in the Owners Manual, part
number 1110550.
INSTALLING/ADJUSTING THE FORK/CASTER ASSEMBLIES
WARNING
SX5 Recliners MUST have 8-inch casters installed. If the wheelchair originally
had 6-inch casters installed, seat-to-floor height adjustments MUST be made.
Seat-to-floor adjustments will also be necessary for certain 8-inch caster
mounting positions. Refer to the SEAT-TO-FLOOR section in the Owners
Manual, part number 1110550, for these adjustments.
Wheelchairs Under 20-inches Wide ONLY.
Install 8-inch forks/caster assemblies.Refer to INSTALLING/REPLA ING FORK
ASSEMBLIES in the Owners Manual, part number 1110550.
All Wheelchair Widths.
heck that the front casters have been mounted properly for the rear wheel size. Refer to
the SEAT-TO-FLOOR section in the owners manual, part number 1110550.
Reclining Back
Assembly
Wheelchair
Frame
Right Back Cane
Spacer
Pivot Bushing
Right U-Bracket
Cap Nut
Flat Head
Socket Screw
Hex Screw
Cap Nut
Right
Reclining
Back
Tube
Top Clevis
Mounting Hole
Right Offset
Wheel Bracket
FIGURE 6 - INSTALLING THE RECLINING BACK ASSEMBLY
NOTE: Arm socket and back upho stery
not shown for c arity.
NOTE: On y RIGHT side of whee chair shown
for c arity. Left side insta s in a simi ar manner.

Tracer® SX5 Recliner Conversion Kit 8Part No. 1110194 Rev A
Installing the Wheel Lock Shoe xtension (FIGUR 8).
1. If necessary, disengage the wheel lock.
2. Loosen the two (2) set screws in the wheel lock shoe extension.
3. Insert the wheel lock shoe into the slot in the wheel lock shoe extension.
NOTE: Ensure the pointed end of the whee ock shoe extension is facing toward the rear whee .
4. Position the wheel lock shoe extension so it is flush with the end of the wheel lock
shoe.
5. Tighten the two (2) set screws to secure the wheel lock shoe extension to the
wheel lock shoe.
6. Repeat STEPS 1-5 for the opposite side of the wheelchair.
7. Adjust the wheel locks. Refer to ADJUSTING THE WHEEL LO KS in this
procedure of the instruction sheet.
FIGURE 7 - INSTALLING THE BOLT-ON WHEEL LOCKS
Bolt and Locknut
Wheel
Lock
Slot Wheelchair Frame
INSTALLING/ADJUSTING THE WHEEL LOCKS
NOTE: If the whee chair has 24-inch rear whee s, bo t-on whee ocks must be used with the whee ock
shoe extension provided in this kit.
NOTE: If the whee chair has 20 or 22-inch rear whee s, c amp-on whee ocks must be used. Contact
Invacare for ordering information.
Installing Bolt-On Wheel Locks (FIGUR 7).
1. Align the slot in the wheel lock with the rear wheel lock mounting hole in the
wheelchair frame.
2. Install the bolt through the wheel lock and the wheelchair frame.
3. Loosely install a locknut onto the bolt.
4. Repeat STEPS 1-3 for the opposite side of the wheelchair.
5. Install the wheel lock shoe extension. Refer to INSTALLING THE WHEEL LO K
SHOE EXTENSION in this procedure of the instruction sheet.

Part No. 1110194 Rev A 9Tracer® SX5 Recliner Conversion Kit
ADJUSTING THE WHEEL LOCKS (FIGURE 10)
NOTE: If whees are pneumatic, before adjusting or repacing the whee ock assembies, ensure that the tires are
infated to the recommended psi on the side wa of tire. The recommended tire pressure is ocated on the side wa
of the tire.
1. Disengage the wheel locks.
2. Loosen the bolt and locknut that secure the wheel lock to the wheelchair frame.
3. Reposition the wheel lock so that when engaged, the wheel lock shoe embeds the tire 1/8-inch
(3/16-inch for pneumatic tires) and HOL S the occupied wheelchair in place when pushed.
4. Securely tighten the bolt and locknut securing the wheel lock to the wheelchair frame.
5. Engage the wheel lock.
FIGURE 8 - INSTALLING WHEEL LOCK SHOE EXTENSION
Slot
Set Screws
Pointed End of
Wheel Lock
Shoe Extension
Wheel Lock
Shoe
Extension
Wheel Lock
Wheel Lock Shoe Extension
Rear Wheel
FIGURE 9 - INSTALLING CLAMP-ON WHEEL LOCKS
Bolt
Locknut
Wheel Lock Shoe
Wheelchair Frame
Installing Clamp-On Wheel Locks (FIGUR 9).
1. Position the clamp onto the wheelchair frame.
2. Adjust the clamp position so the wheel lock shoe will embed the tire when engaged.
NOTE: Any whee ock adjustment shou d embed the whee ock shoe at east 1/8-inch (3/16-inch
if pneumatic tire) into the tire when engaged.
3. Loosely install the bolt and locknut.
NOTE: It may be necessary to squeeze the c amp together with p iers to insta the bo t.
4. Repeat STEPS 1-2 for the opposite side of the wheelchair.
5. Adjust the wheel locks. Refer to ADJUSTING THE WHEEL LO KS in this
procedure of the instruction sheet.
NOTE: Right
side shown.

Tracer® SX5 Recliner Conversion Kit 10 Part No. 1110194 Rev A
CONVERTING ARMS FROM FLIP-BACK STYLE TO
REMOVABLE STYLE (FIGURE 11)
1. Remove the insert from the bottom of the rear arm tube.
2. Align the spring buttons with the spring button holes in the rear arm tube.
3. Install spring button assembly into rear arm tube until both spring buttons protrude
from the spring button holes.
4. Press and hold spring button in.
5. Slide the release lever up and over the top snap button.
NOTE: Orient the ever so that it rotates to the outside of the whee chair to retract the spring
buttons.
5. Position the plug button so the arrow on the bottom points towards the spring
button holes in the rear arm tube.
FIGURE 10 - A JUSTING THE WHEEL LOCKS
Wheel
Lock
Handle
Bolt and Locknut
Wheel Lock
Shoe
Rear
Wheel
Wheel
Lock
BOLT-ON WHEEL LOCKS CLAMP-ON WHEEL LOCKS
ETAIL "C" - WHEEL LOCK SHOE
ENGAGEMENT
1 8-inch (3 16-inch
pneumatic tires)
Tire
Wheel Lock
Shoe
Wheel Lock
Shoe
Rear Wheel
Wheelchair
Frame
6. Measure the distance the wheel lock is embedded into the tire as shown in DETAIL " " of
FIGURE 10.
NOTE: Any whee ock adjustment shoud embed the whee ock shoe at east 1/8-inch (3/16-inch if pneumatic tire)
into the tire when engaged.
7. Repeat STEPS 1-6 until the wheel lock shoe embeds the tire 1/8-inch (3/16-inch for pneumatic
tires) and HOL S the occupied wheelchair in place when pushed. If the correct measurement
still cannot be achieved, contact a qualified technician.
8. Repeat STEPS 1-7 for the opposite wheel lock.