ITRON ERT 40W User manual

Water Solutions
Installing 40W and 50W ERT®Modules
Revision B

Installing 40W and 50W ERT Modules
Identification
Installing 40W and 50W ERT®Modules
PUB-0126-001 4/04
Trademark Notice
ERT®, Itron, and ReadOne are registered trademarks of Itron, Inc. All other product names and logos in this manual are used for
identification purposes only and may be trademarks or registered trademarks of their respective companies.
Copyright Notice
Copyright © 2003 by Itron, Inc. All Rights Reserved.
Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and
disclosure restrictions contained in the Confidentiality and Non-Disclosure paragraphs in the Sales Contract.
Compliance Statement FCC ID: EO940GN-1 CANADA: 864-K1124
This equipment has been tested and found to comply with Part 15 of the FCC rules and R.S.S.-210 of Industry and Science Canada.
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any
interference that may cause undesired operation of the device. Complies with IC: CNR-210; en conformite´ avec IC: CNR-210.
Transportation Classification
Itron classifies and ships model 40W and 50W ERT modules as non-hazardous material. The proper shipping name is Lithium
Batteries contained in Equipment, Class 9, UN3091, Packing Group II.
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the
model 40W and 50W ERT modules are considered operating transmitters and receivers and cannot be shipped by air.
Applicable Patents
U.S. Patent numbers: 4,614,945; 4,733,169; 4,799, 059; 4, 786, 903; 4, 876, 700.
Canadian Patent numbers: 1,254, 949; 1, 267, 936; 1, 282, 118.
Warning
Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void the warranty and/or
any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron
equipment if removal of protective covers is attempted.
Related Documents
ReadOne Pro®ERT Programming Guide TDC-0027
Water ERT Ordering Guide PUB-0063-001
Contact Information
If you have suggestions on how we can improve this document, please send them to:
Itron, Inc.
2401 North State Street
Waseca, MN 56093
Phone [phone]
Printed in the U.S.A.
ii

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
TABLE OF CONTENTS
Section Page
Section 1
INTRODUCTION
1.1 Installation Features ........................................................................................................................... 1–1
1.2 Physical Features .............................................................................................................................. 1–1
1.3 Functional Features ........................................................................................................................... 1–1
1.4 Meter-ERT Compatibility ..................................................................................................................... 1–2
1.5 40W and 50W ERT Configurations .................................................................................................... 1–3
1.5.1 Badger RTR and ADE .............................................................................................................. 1–3
1.5.2 ABB Digital, Scancoder and InVISION .................................................................................. 1–3
1.5.3 Hersey Translator .................................................................................................................... 1–4
1.5.4 Hersey ER ................................................................................................................................ 1–4
1.5.5 Schlumberger ARB V and ProRead ........................................................................................ 1–5
1.5.6 Sensus ECR and ICE .............................................................................................................. 1–5
1.6 Installation Kits .................................................................................................................................... 1–6
1.7 Tools and Materials You Must Supply ................................................................................................. 1–7
Section 2
INSTALLING THE BADGER DIRECT-MOUNT ............................................................................................... 2–1
Section 3
INSTALLING THE AMCO InVISION, DIGITAL OR SCANCODER DIRECT-MOUNT....................................... 3–1
Section 4
INSTALLING THE SHLUMBERGER ARB V OR PROREAD REGISTER-MOUNT ......................................... 4–1
Section 5
INSTALLING THE SENSUS ECR REGISTER-MOUNT .................................................................................. 5–1
Section 6
INSTALLING A REMOTE-MOUNT ................................................................................................................... 6–1
Section 7
PIPE MOUNT (AND REGISTER-MOUNTS REQUIRING A BAND CLAMP) .................................................... 7–1
Appendix A
CONNECTING CABLE WIRES WITH GEL CONNECTORS .........................................................................A–1
Appendix B
ITRON INSTALLATION KITS (ILLUSTRATED) .............................................................................................. B–1
REVISION HISTORY ...................................................................................................................................... R–1
iii

Installing 40W and 50W ERT Modules
The 50W contains two batteries
The 50W ERT module can be programmed two ways:
1. Wake-Up Mode: A “wake-up” signal is sent from the meter-reading device* to the ERT module,
which responds with data transmission. This configuration requires an FCC license.
2. “Bubble-Up” Mode. In this mode, the FCC requires that no wake-up signal be sent. The
transmission of data from the ERT module occurs at preset times. No wake-up signal is needed
and no FCC license is required for this type of installation. To turn off the transmitter from the meter-
reading device, refer to the operating instructions for that device.
The 40W ERT module functions only in the “wake-up” mode.
*Such as a Data Command Unit (DCU) or DataPac
1-1
SECTION 1. INTRODUCTION
This section overviews the installation procedures, and the physical and functional features of the 40W
and 50W ERT modules. This section also lists the specific meters that are compatible with these
modules and illustrates their various configurations. Finally, this section lists the available installation
kits and the tools and materials you’ll need to install the 40W and 50W modules.
1.1 Installation Procedures
INSTALLATION PROCEDURES FOR THE 40W AND 50W ARE IDENTICAL
1.2 Physical Features
The only visible difference is that the 40W contains one battery, and the 50W contains two batteries.
The 40W contains one battery
1.3 Functional Features

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
40W PART NUMBER INSTALL ON THESE METERS
ERW-0008-001
BADGER RTR
• Direct-Mount
• Remote-Mount
ERW-0008-002
AMCO (ABB) SCANCODER
• Direct-Mount
• Remote-Mount
ERW-0008-004
SCHLUMBERGER PROREAD
• Remote-Mount
• Register-Mount
ERW-0008-005
SENSUS ECR,ICE BADGER ADE
• Remote-Mount • Remote-Mount
• Register-Mount • Direct-Mount
1.4 Meter-ERT Compatibility
Before you install a 40W or 50W ERT module, make sure it is the correct one for the meter. Match
the part number in Table 1-1 with the meter. Refer to Water ERT® Meter Compatibility list for details
and exceptions.
Table 1-1. Meter-ERT Compatibility
AMCO (ABB) DIGITAL
• Direct-Mount
• Remote-Mount
ERW-0008-003
SCHLUMBERGER ARB V
• Remote-Mount
• Register-Mount
50W PART NUMBER
ERW-1008-501
ERW-1008-502
ERW-1008-503
ERW-1008-504
ERW-1008-505
1-2
ERW-1008-505
HERSEY TRANSLATOR
• Remote-Mount
• Register-Mount
CAUTION: The 50W ERT for Hersey ER, Precision, and AMCO Digital registers
must be programmed to the appropriate meter type to prevent the possibility of
reporting inaccurate consumption values. To perform this function, refer to the
instructions supplied with the ReadOne®Pro ERT Programming Guide TDC-
0027-005 (or higher). Also, verify that the ReadOne Pro used for programming
is software version 5.0 or higher, and your ROCL is base VO9 or higher. Each
of these attributes can be verified from the various screens on the ReadOne
Pro.
(Note: ReadOne Pro software version 5.0 does not support 25G ERT modules. Contact Customer
Care at 1-800-635-8725 for additional information.)
NOTE: Although all procedures are illustrated with photos of the 40W module, the installation procedure for
the 50W is exactly the same.
ERW-1008-506
AMCO InVISION
• Remote-Mount
• Register-Mount
ERW-1008-501
HERSEY ER
• Remote-Mount
• Register-Mount

Installing 40W and 50W ERT Modules
1.5 40W & 50W ERT Configurations
The next three pages illustrate the installation configurations described in this manual.
1.5.1 Badger
1.5.2 AMCO (ABB) Digital, Scancoder and InVISION
DIRECT MOUNT. The AMCO Digital, Scancoder
or InVISION ERT module mounts directly on the
bracket supplied by AMCO.
REMOTE-MOUNT. The ERT module is wired to
the unterminated cable, which can be up to 500
feet in length. Three feet to 100 feet can be
ordered from Badger (typically 25 feet is supplied
by Badger). The remote can be mounted on a
pipe or flat surface.
DIRECT-MOUNT. The ERT module mounts
directly on the bracket supplied by Badger.
REMOTE-MOUNT. The ERT module is wired to
the cable, which can be up to 300 feet in length.
The remote can be mounted on a pipe or flat
surface.
01265F
01545
0109001092
CAUTION: Be sure to attach correct ERT module to appropriate meter register.
1-3

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
1.5.3 Hersey Translator
REMOTE-MOUNT. The ERT module is wired to the cable, which can be up to 300 feet in
length. The remote can be mounted on a pipe or flat surface.
1-4
1.5.4 Hersey ER
REMOTE-MOUNT. The ERT module is wired to either the 5 foot or 25 foot ER cable assembly.
The remote can be mounted on a pipe or flat surface.
01863
01872

Installing 40W and 50W ERT Modules
1-5
1.5.6 SENSUS ECR OR ICE
Sensus meters must be equipped with ECR or ICE registers. The remote-mount cable
can be up to 300 feet in length. The remote can be mounted on a pipe or flat surface. A
band clamp is used to mount the ERT module to the register.
01349e
1.5.5 SCHLUMBERGER ARB V and ProRead
The illustration shows a remote-mount on a Neptune T-10 meter equipped with a ProRead
register. The ARB V register is similar in appearance to the ProRead register. The remote can
be mounted on a pipe or flat surface, with a cable up to 300 feet in length. A band clamp is
used to mount the ERT module to the register.
CAUTION: Be sure to attach an ARB V register to an ARB V ERT and a ProRead register
to a ProRead ERT. ARB V and ProRead ERTs do not have the same part number.
01342F

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
Configuration Kit (part number CFG-0067-001). This kit contains the accessories for remote-mounting a
40W or 50W Scancoder ERT module to an adapter plate, wood, or sheet metal surface. The contents of
this kit are illustrated in Appendix B.
Configuration Kit (part number CFG-0067-002). This kit contains the accessories for remote-mounting all
other 40W or 50W ERT modules (including the ABB Digital ERT) described in this manual to adapter
plates, wood, or sheet metal surfaces. The contents of this kit are illustrated in Appendix B.
40W & 50W Pipe Mount and Register-Mount Installation Kit. Use this kit to remote-mount the 40W or 50W
ERT module on a pipe, or to direct-mount the 40W or 50W ERT module on a register. One of these kits
can be ordered for each ERT module. These kits come with a choice of three band clamp sizes. To select
the correct size, see Water ERT Ordering Guide (PUB-0063-001). The contents of this kit are illustrated in
Appendix B. NOTE: There is an additional charge for this kit.
1.6 Installation Kits
1–6
To order the above kits, see the Water ERT Ordering Guide
(PUB-0063-001).

Installing 40W and 50W ERT Modules
The tools and material required depend on whether you are installing a direct-mount ERT module or a remote-
mount ERT module; and if it is remote, the way it is mounted (pipe or flat surface). You must supply some or
all of the tools and material listed in Tables 1–2 and 1-3 below. Also, If you remove and replace registers, you
might need tools specified by register manufacturer.
NOTE: For remote-mount installations, customer-supplied cable is required (Badger supplies 3 feet
to 100 feet, typically 25 feet); cable length should not exceed 300 feet (Badger 500 feet). Itron recom-
mends 19-26 gauge, pre-bonded or solid conductor wire with a maximum diameter of .082" (individual
wire with insulation).
Tool or Material Required
Required for
Direct-Mount
or Integral
ERT Modules
Klein model D234-6C pliers, 3M ScotchLok® Model E-9C
Cartridge Tool, or similar tool for crimping wire connectors
Side-cutting pliers for cutting wires, remote cables, and cable
ties (NOTE: Klien model D234-6C pliers satisfy this require-
ment).
Torx® screwdriver, size T-10 security head, for the RTR
mounting setscrew (Badger only)
Torx screwdriver, size T-15 for the screws that attach ERT modules
to integral RTRs and Remote Mounting Brackets
ReadOne® Pro unit for programming and checking ERT modules
Medium flat-blade screwdriver for band clamps
Medium flat-blade, for the screws that attach adapter plates to pipe
brackets and the screws that attach remote mounting brackets to
adapter plates
Cable ties for securing remote cables to pipes or other supports
Standard or long-nose pliers for pulling cable ties tight
1/4-inch nut driver other tool for seating tamper seals
Medium Phillips screwdriver for the screws that attach remote
mounting brackets to wood or sheet-metal surfaces
Table 1-2. Suggested Tool List
XX
X
XXX
XXX
XXX
XX
X
X
X
XX
XX
XX
X
Mounted on
Pipe
Mounted on Wood
or Sheet Metal
1.7 Tools and Materials You Must Supply
1/16-inch awl for removing tamper seals
Wire strippers for removing insulation from cables and wires
XX X
XXX
1–7
Required for Remote ERT Modules

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
Description Length Hole Size
Plastic-Lipped Anchor
Lead-Lipped Anchor
Solid Masonry Anchor
All Purpose Masonry
Anchor
0.875 3/16 inch drill
1.00 inch
5/16 drill x 5/8 inch deep
5/16drill
Flange or Flush Mount
1.375 inch
Table 1-3. Screw Anchors for Masonry Surfaces
1-8

Installing 40W and 50W ERT Modules
SECTION 2. INSTALLING THE BADGER DIRECT-MOUNT
01547
NOTE
The register may or may not be mounted on the meter when performing the following steps.
Obtain an ERT module for the Badger
register. ERT modules have three
wires:
one wire with green insulation
one wire with red insulation
one wire with black insulation
2-1
Check the part number on the label to make sure the ERT module matches the meter (reference Table
1-1).
Always install an ERT module right side up, as indicated by the on the label.
Make sure you have a Badger register with a direct-mount bracket (as shown in Section 1).
CAUTION: If an ERT module is dropped from a height of 3 feet or more, there may be damage to the circuit
board. DO NOT install the ERT module.
01547a
Connect the black wire from the register to the
black wire from the ERT module with a gel connec-
tor, as described in Appendix A of this manual. Do
the same with the red wire. The green wire is not
used.
2-2 NOTE: Fold the unused green wire
down into the ERT module housing.
UP
2-1

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
01547b
2-3
Push the gel connectors down into
the ERT module housing
here.
Place the
ERT module in the slot of the
bracket.
The
edge of the ERT module housing
should be against the ribbed side in
the slot.
NOTE: A gasket is not required.
2-4
2-5
Install the mounting screws as
shown. Hand tighten each screw.
Obtain four Torx-head
ERT module mount-
ing screws.
2-2

Installing 40W and 50W ERT Modules
01079
01080
If you have not already done so, con-
nect the register to the water meter
and fully tighten the
mounting screw as directed by Bad-
ger Meter.
NOTE
The register can be installed on the meter in four
different positions with respect to the direction of
water flow (refer to the directions that come with the
meter or register).
If the optional slotted and drilled RTR screw is used,
install a wire seal through the drilled screw from here to here,
or as specified by utility policy.
To complete the installation:
Program and check the ERT module as described in
ReadOne Pro® Programming Guide (TDC-0027-XXX).
2-6
2-7
If the standard Torx screw is used
(as shown), a wire seal is not necessary.
2-3

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
AMCO Scancoder/Digital or
InVISION with a direct-mount
bracket.
Check the part number on the label to make sure the ERT module matches the meter
(reference Table 1-1).
Always install an ERT module right side up, as indicated by the on the label.
01545F
Push this
hollow pin
completely out of its location
and separate the
ERT module mounting bracket
from the
meter register collar.
3-1
CAUTION: If an ERT module is dropped from a height of 3 feet or more, there may
be damage to the circuit board. DO NOT install the ERT module.
NOTE: The direct-mount bracket must be ordered from AMCO.
Direct-mount
bracket
NOTE
The register may or may not be mounted on the
meter when performing the following steps.
UP
SECTION 3. INSTALLING THE AMCO (ABB) SCANCODER, InVISION, OR
DIGITAL DIRECT-MOUNT
01535
3-1

Installing 40W and 50W ERT Modules
01547z
3-3
3-4
3-2
Obtain the correct ERT module for
use with the InVISION or Scancoder
register.
Obtain a 40W or 50W AMCO Digital
ERT module if connecting to a
Digital register.
Strip 1/2-inch of insulation from
the end of the black, red and
green wires.
Place the ERT module mounting
bracket on the work surface with
its inside up.
01551Z
00219
3-2

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
01557
01722
00983
Place the ERT module on the mounting bracket.
NOTE: A gasket is not required.
Bring the red, black and green ERT module
wires out the wire exit hole in the ERT module
mounting bracket.
Obtain four Torx-head ERT module mounting screws.
These screws are shipped in the same box with
AMCO Scancoder ERTs, and in a separate box for
AMCO Digital ERTs. The screws are shown here
approximately actual size.
Install all four ERT module mounting screws
as shown. Hand tighten each screw.
3-8
3-5
3-6
3-7
3-3

Installing 40W and 50W ERT Modules
01541
01558x
01542
Install the black wire under this
register screw head. Tighten the
screw fully.
Install the green wire under this register screw head.
Tighten the screw fully.
Install the red wire under this
register screw head. Tighten the
screw fully.
IMPORTANT
Be sure to install the wires around the
screws in a clockwise direction, as
shown. If you don't, the wires may par-
tially or completely come out from under
the screw heads as you tighten them.
Also, make sure no insulation is com-
pressed under the screw head, or the
wire might not make good contact.
Install the ERT module and mounting
bracket on the
meter register adapter collar.
3-9
3-10
3-4

Installing 40W and 50W ERT Modules PUB-0126-001 4/04
01546F
01535
3-11
Replace this hollow pin
where you removed it from in
step 3-1
To complete the installation:
Program and check the ERT
module as described in
ReadOne Pro® Programming
Guide (TDC-0027-XXX).
See programming Caution on
page 1-2.
The meter and ERT module
assembly should now look like this.
3-5

Installing 40W and 50W ERT Modules
01342z
01672
01547z
4-1
4-2
Pull the bottom edge of the
wire terminal enclosure cover
out and down as shown .
Obtain a 40W or 50W Schlumberger
ARB V ERT module if connecting to an
ARB V register.
Obtain a 40W or 50W Schlumberger
ProRead ERT module if connecting to
a ProRead register.
SECTION 4. INSTALLING THE SCHLUMBERGER ARB V OR PROREAD
REGISTER-MOUNT
Check the part number on the label to make sure the ERT module matches the meter (reference
Table 1-1).
Always install an ERT module right side up, as indicated by the on the label.
CAUTION: If an ERT module is dropped from a height of 3 feet or more, there may be damage to
the circuit board. DO NOT install the ERT module.
NOTE: Schlumberger's ProRead register must be programmed with a Schlumberger
ProRead Programmer as 3-wire to work properly with the ERT. Schlumberger ARB V registers
are not programmable.
Schlumberger ARB V Register
(ProRead is similar)
UP
4-1