Jacuzzi 1.6 GALLON User manual

Installer: Leave this manual for homeowner.
Homeowner: Read this manual and keep for future reference.
1.6 GALLON
ONE PIECE TOILET
INSTALLATION INSTRUCTIONS
Save These Instructions for Future Use.
Owner's Record
DatePurchased _________________________________________
Purchased From _________________________________________
Installed By _____________________________________________
Serial Number ___________________________________________
Model __________________________________________________
©2004 Jacuzzi Whirlpool Bath Products BK83000 09/04

BEFORE YOU BEGIN
2
You can determine which tools and materials are necessary by reading the
complete installation instructions and examining the job you have to do.
TOOLS AND MATERIALS
!Observe all local plumbing and building codes.
!Carefully inspect the new toilet for damage.
!If the existing toilet does not have a supply shut-off valve below the tank, you
will install one before installing the new toilet.
!Rough-in information is included with your toilet. The rough-in information shown
will be helpful in placing the toilet, water supply piping, shut-off valves and drain
in their proper positions.
CAUTION: Your new toilet is finished to an attractive high gloss. It may also be heavy
and difficult to lift. To protect the finish and avoid possible damage before and after
installation, please handle your toilet with care. Place the toilet on a thick bed of
newspapers when working on it before installation.
READ AND FOLLOW ALL INSTRUCTIONS
These are normally needed:
5/16" T-bolts w/nuts and washers basin or pail
flat blade screwdriver putty knife
drill metal file
saber saw or keyhole saw square
emery cloth cardboard, newspapers or a
dropcloth sponge
The following materials are optional, in case existing materials are unusable:
Two (2) shut-off valves with 1/2" I.P.S. outlet, (check house piping to determine
valve inlet dimension.),
1/2" I.P.S. hot and cold water supply tubes with compression nut and ferrule,
drain tail pipe and trap,
additional drain pipe as required,
2" x 4" board
Adjustable Wrench
(10")
Wax Ring
Tape Measure
Tubing Cutter
Safety Glasses
Pipe Wrench
(12")
Level Hacksaw

3
REMOVING YOUR OLD TOILET
1. Turn off the water supply, then flush to empty tank. Use a sponge & basin to pick up
any water left in the tank or bowl.
2. Disconnect the supply line from the toilet tank.
3. Disassemble tank from bowl by removing lock nuts from the
underside of the tank.
4. Pry off the bolt caps, remove nuts that secure the toilet to the
floor. Use a rocking motion to remove the old toilet.
5. Scrape the old wax gasket from the floor flange.
1. Ifthisisanewbathroom,installa3/8"I.P.S.watersupply
and shut-off valve. (Refer to the rough-in drawing).
2. Before installing new wax gasket, TEMPORARILY in-
stall flange T-bolts, set toilet, and place discs and nuts
onto bolts. Mark bolt length needed for bolt cap clear-
ance. Remove toilet and pre-cut the bolts to length.
3. Carefully turn the toilet bowl
upside down onto a thick layer
of newspaper to protect the finish. Place a new wax gasket
on toilet outlet. A bead of setting compound may be applied
to the base if desired.
4. Install two flange T-bolts in the floor flange.
1. Carefully lower toilet so the T-bolts will protrude through holes
in base. (May require help to align).
2. Apply full body weight to rim of bowl for proper gasket seal.
3. Placediscs(bevelsideup)andnutsontoT-boltsandtightennut.
Press bolt caps onto discs.
CAUTION: DO NOT OVERTIGHTEN as breaking or chipping of
china may result.
INSTALLING YOUR NEW TOILET
TOILET
OUTLET
WAX
GASKET
SETTING THE BOWL
BOLT CA
P
NUT
BEVELED
DISC
BOLT
T-Bolt
Closet
Flange
Scrape off the old
wax seal

4
1. Beforeconnectingthewatersupply,flushthelineintoabuckettoremoveanydebris.
2. Place the coupling nut, friction washer and universal washer onto the plain end of
supply tube as shown.
NOTE: The same universal washer will be used to
makethe flanged slip-joint connection for a 1/2" O.D.
or 3/8" flexible, or a 3/8" I.P.S. supply.
3. Temporarily make connection to tank supply shank,
finger-tight. Mark at shut-off valve the tube length
neededandadd1/4". (Thiswillinsertdownintoshut-
off valve).
4. Remove supply tube and cut to length including the
extra 1/4". Remove any burrs from inside the cut
end. Slip compression nut and ring (ferrule) onto the
shut-off valve end of the tubing.
5. Connect supply tube to supply shank once more and
finger-tighten. Tubing may be pushed up into tank
supply to allow the extra 1/4" to be inserted into shut-off valve.
6. Tighten both the coupling nut at the tank and the compression nut at the shut-off
valve. Make sure float valve does not rotate while tightening the coupling nut. The
float ball must not contact the tank walls.
7. Turn on water supply and shut-off valve. Check for leaks. An additional tightening
adjustment on leaking connections normally will stop the leak.
Adjustment(A)
1. WATER LEVEL IN TANK
Turn the water level adjustment screw clockwise to
lower or counter-clockwise to raise the water level
to the waterline mark on the tank.
2. TANK REFILL
Turn Flow Control screw clockwise to slow or
counter-clockwise to speed-up the rate of tank fill.
NOTE: If either screw is turned clockwise too far, the
float valve may not activate.
3. FLAPPER ADJUSTMENT
The length of the chain that connects the lever arm to the flapper may need to be
adjusted. (Move the hook to another link)
A) TOO MUCH SLACK may not permit the flapper to lift far enough to properly
activate the flush valve.
B) NOT ENOUGH SLACK in the chain may keep the flapper from closing properly.
3. REFILL TUBE
Make sure the refill tube is properly inserted in the top of the flush valve.
WATER CONNECTION
WATER LEVEL
ADJUSTMENT
SCREW FLOW CONTROL
SCREW
REFILL
TUBE
UNIVERSAL
WASHER
FRICTION
WASHER
COUPLING
NUT
COMPRESSION
NUT
FERRULE
1/2" SHUT-OFF
VALVE
SUPPLY
TUBE
SUPPLY
SHANK

5
Adjustment (B)
1. Before making any adjustments, be sure that the refill
tube is properly inserted into the overflow pipe on the
flush valve to provide full water seal in the bowl.
2. Fillthe floatcupbeforeoperatingthevalve. Turnonthe
water supply valve. Hold the float cup under water
during the first full fill cycle to fill the bottom half of cup
with water for ballast. The water level can be adjusted
bysqueezingthewaterleveladjustmentclipandmoving
float cup up or down along stainless steel link.
3. Be sure that the water level in the tank is always to the water level line marked on the
overflow pipe on the flush valve. This is necessary in order for the unit to consistently
operate on 1.6 gallons of water and maintain satisfactory bowl performance.
TO REMOVE FLUSH VALVE
Gently remove the flapper arms from the
hinge pins to remove the flapper.
Insert the flush valve removal apparatus,
contacting the tabs as shown, and turn the
"ringnut"counterclockwise 1-1/2 to 2 turns
and lift out the entire flush valve reservoir.
POOR FLUSH
- Shut-off valve is not fully open.
- Water level in tank is too low. (See Adjustments)
- Water level in bowl too low (refill tube blocked or not installed into top of overflow
tube) (See Adjustments)
- Flapper not lifting and activating flush. (See Adjustments)
FLOAT VALVE DOES NOT FULLY SHUT OFF
- Flapper may be defective or warped.
- Parts in top of float valve may be worn.
- Flappermaynotbeclosingcompletelyduetoobstructionortootightachain.(See
Adjustments)
- Float ball may be lodged against tank wall.
- Water level may be too high. (See Adjustments)
TROUBLESHOOTING
Hinge Pin
Refill Tube (Top View)
Insert
Removal
Apperatus
Float Cup Adjustment Cli
p

6
PARTS
Parts Policy
In order to avoid unnecessary delay or uncertainty in the satisfaction of warranty
claims, buyers are advised to return alleged defective parts to the place of
purchase. Sellers are authorized to address and resolve all warranty claims on
fixtures directly with buyers.
Your limited warranty is packed in with your toilet.
CARE AND CLEANING
Forgeneralcleaning,useamild,nonabrasivesoap andwarm water.Donotuseabrasive
cleaners. Such cleaners contain sand or silica and will eventually scratch the surface.
Common bowl cleaners may be used on the china surface of the bowl.
Take care in using in-tank bowl cleaners. Some in-tank cleaners contain calcium
hydrochloridewhichmaybe harmfultotankcomponents.Use ofametalbrushwillcreate
metal marks in the bowl.
IMPORTANT!
USE OF ANY TOILET CLEANERS THAT ARE APPLIED IN THE TOILET TANK VOID
THE WARRANTY. In-tank cleaners can damage the rubber, metal and/or plastic
components of tank parts causing leaks and hindering toilet performance.
Please review the Installation Instructions in this manual to ensure correct
installation. For additional assistance, please call:
Jacuzzi Whirlpool Bath
Service Support Department
1-800-288-4002.
If you need assistance with operation or maintenance related questions, please call our
Service Support Department at 1-800-288-4002. For service agent listing, visit our web
site at http://www.jacuzzi.com/.
QUESTIONS? / PROBLEMS?

JACUZZI WHIRLPOOL BATH (“Jacuzzi Whirlpool Bath”, “we”, “us”, “our”), warrants to
the original consumer/purchaser for the applicable warranty period set forth below, that
the products we sell are free from defects in material and workmanship, except as
otherwise indicated below.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU-
LAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WAR-
RANTY PERIOD SPECIFIED ABOVE. SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITA-
TIONS MAY NOT APPLY TO YOU.
This limited warranty does not cover:
(a) damage to any products based on or resulting from improper installation or
repair, misuse or abuse (including but not limited to excessive operating
conditions), or alteration or adjustment other than in conformity with our
specifications or instructions, whether performed by a contractor, service
company or yourself;
(b) damages resulting from failure to reasonably clean, care for or maintain a
product in accordance with our instructions/recommendations; or,
(c) any products we sell that have been moved or removed from their original
installation site.
Limited lifetime vessel warranty to the origi-
nal consumer/purchaser only. The porce-
lain enamel finish is warranted for one (1)
year.
• All cast iron sink products with porce-
lain enamel finish.
WARRANTY PERIOD
(commencesupondateoriginallyinstalledforits
intendedpurpose)
PRODUCTS
• 1.6 gpf/6 ltr. china toilets. Five (5) years.
• All toilet seats.
• All other china products and kitchen
sink accessories. Two (2) years.
One (1) year.
LIMITED WARRANTY
7

If you believe that a product fails to meet the above limited warranty, you should notify us
in writing prior to expiration of the applicable warranty period set forth above at the
following address:
Jacuzzi Whirlpool Bath
Warranty Service Department
P.O. Box 702168
Dallas, TX 75370-2168
Notification should include a description of the product, model number and how the
product fails to meet the above warranty. Upon receipt of a written claim under this limited
warranty and evidence of the date of purchase or installation, and after inspection by an
authorized Jacuzzi Whirlpool Bath representative, at our option and in our sole discretion,
we will either repair or replace the product with a Jacuzzi Whirlpool Bath product of the
same or similar type and size; provided, however, that we will not pay any costs (labor or
otherwise) associated with either removing a previously installed product; installing a
replacement product; or transportation or return of a product.
JACUZZI WHIRLPOOL BATH WILL NOT BE LIABLE FOR ANY OTHER LOSS OR
EXPENSE(S) NOT SPECIFICALLY DESCRIBED ABOVE, AND DISCLAIMS ANY
LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL
ORCONSEQUENTIALDAMAGES,SOTHEABOVEEXCLUSIONMAYNOTAPPLYTO
YOU.
THISWARRANTYGIVESYOUSPECIFICLEGALRIGHTSANDYOUMAYALSOHAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
LIMITED WARRANTY (cont'd)
©2004 Jacuzzi Whirlpool Bath BK83000 09/04
Printed in the U.S.A.
Printed on Recycled Paper
Thank You For Choosing Us
We appreciate your commitment to Jacuzzi Whirlpool Bath quality products.