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  9. Jet JML-1014VS User manual

Jet JML-1014VS User manual

GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been
prepared for the owner and operators of a JET JML-1014VS mini lathe to promote safety during installation, operation and
maintenance procedures. Please read and understand the information contained in these operating instructions and the
accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this
manual thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. JET Warranty
3. Safety
Authorized use
General safety notes
Remaining hazards
4. Machine specifications
Technical data
Noise emission
Contents of delivery
5. Transport and start up
Transport and installation
Assembly
Mains connection
Dust collection
Starting operation
6. Machine operation
7. Setup and adjustments
Changing belt speed
Adjusting tool rest
Installing work holding
Adjusting tailstock
8. Maintenance and inspection
9. Trouble shooting
10. Available accessories
1. Declaration of c onformity
On our own responsibility we hereby
declare that this product complies with
the regulations* listed on page 2.
Designed in consideration with the
standards**.
2. JET Group Warranty
The JET Group makes every effort to
assure that its products meet high
quality and durability standards and
warrants to the original retail
consumer/purchaser of our products
that each product be free from defects
in materials and workmanship as
follows:
2 YEAR LIMITED WARRANTY ON
ALL PRODUCTS UNLESS
SPECIFIED OTHERWISE.
This Warranty does not apply to
defects due to directly or indirectly
misuse, abuse, negligence or
accidents, normal wear-and-tear,
repair or alterations outside our
facilities, or to a lack of maintenance.
The Jet group limits all implied
warranties to the period specified
above, from the date the product was
purchased at retail
To take advantage of this warranty,
the product or part must be returned
for examination, postage prepaid, to
an authorized repair station
designated by our office.
Proof of purchase date and an
explanation of the complaint must
accompany the merchandise.
If our inspection discloses a defect, we
will either repair or replace the
product, or refund the purchase price if
we cannot readily and quickly provide
a repair or replacement, if you are
willing to accept a refund.
We will return repaired product or
replacement at JET’S expense, but if it
is determined there is no defect, or
that the defect resulted from causes
not within the scope of JET’S
warranty, then the user must bear the
cost of storing and returning the
product
The JET Group reserves the right to
make alterations to parts, fittings, and
accessory equipment which they may
deem necessary for any reason
whatsoever.
3. Safety
3.1 Authorized use
This wood lathe is designed for turning
wood only. Machining of other
materials is not permitted and may be
carried out in specific cases only after
consulting with the manufacturer.
The proper use also includes
compliance with the operating and
maintenance instructions given in this
manual.
The machine must be operated only
by persons familiar with its operation
and maintenance and who are familiar
with its hazards.
The required minimum age must be
observed.
The machine must only be used in a
technically perfect condition.
When working on the machine, all
safety mechanisms and covers must
be mounted.
In addition to the safety requirements
contained in these operating
instructions and your country’s
applicable regulations, you should
observe the generally recognized
technical rules concerning the
operation of woodworking machines.
Any other use exceeds authorization.
In the event of unauthorized use of the
machine, the manufacturer renounces
all liability and the responsibility is
transferred exclusively to the operator
3.2 General safety notes
Woodworking machines can be
dangerous if not used properly.
Therefore theappropriate general
technical rules as well as the following
notes must be observed.
Read and understand the entire
instruction manual before attempting
assembly or operation.
Keep this operating instruction close
by the machine, protected from dirt
and humidity, and pass it over to the
new owner if you part with the tool.
No changes to the machine may be
made.
Daily inspect the function and
existence of the safety appliances
before you start the machine.
Do not attempt operation in this case,
protect the machine by unplugging the
mains cable.
Remove all loose clothing and confine
long hair.
Before operating the machine, remove
tie, rings, watches, other jewellery, and
roll up sleeves above the elbows.
Wear safety shoes; never wear leisure
shoes or sandals.
Always wear the approved working
outfit.
Do not wear gloves.
Wear goggles when working
Install the machine so that there is
sufficient space for safe operation and
workpiece handling.
Keep work area well lighted.
The machine is designed to operate in
closed rooms and must be placed
stable on firm and levelled table
surface.
Make sure that the power cord does
not impede work and cause people to
trip.
Keep the floor around the machine
clean and free of scrap material, oil
and grease.
Stay alert!
Give your work undivided attention.
Use common sense. Do not operate
the machine when you are tired.
Do not operate the machine under the
influence of drugs, alcohol or any
medication. Be aware that medication
can change your behaviour.
Never reach into the machine while it
is operating or running down.
Never leave a running machine
unattended. Before you leave the
workplace switch off the machine.
Keep children and visitors a safe
distance from the work area.
Do not operate the electric tool near
inflammable liquids or gases.
Observe the fire fighting and fire alert
options, for example the fire
extinguisher operation and place.
Do not use the machine in a dump
environment and do not expose it to
rain.
Wood dust is explosive and can also
represent a risk to health.
Dust form some tropical woods in
particular, and from hardwoods like
beach and oak, is classified as a
carcinogenic substance.
Always use a suitable dust collection
device
Before machining, remove any nails
and other foreign bodies from the
workpiece.
Make sure to guide and hold the chisel
with both hands safe and tight during
machining.
Work only with well sharpened tools.
Machine only stock which is chucked
securely on the machine, always
check before switching the machine
on.
Provide workpieces with centreholes
before clamping between centres.
Work large and unbalanced
workpieces at low spindle speed only.
Workpieces with cracks may not be
used.
Remove the chuck key or dowel pins
before turning the machine on.
Always close the belt cover.
Specifications regarding the maximum
or minimum size of the workpiece
must be observed.
Do not remove chips and workpiece
parts until the machine is at a
standstill.
Never stop work pieces with the hand
during run out.
Never take measurements on a
rotating workpiece.
Do not stand on the machine.
Connection and repair work on the
electrical installation may be carried
out by a qualified electrician only.
Have a damaged or worn power cord
replaced immediately.
Make all machine adjustments or
maintenance with the machine
unplugged from the power source.
3.3 Remaining hazards
When using the machine according to
regulations some remaining hazards
may still exist.
The rotating workpiece can cause
injury.
Workpieces that are inhomogeneous
or weak can explode when being
processed due to centrifugal force.
Only process selected woods without
defects.
Unbalanced workpieces can be
hazardous.
Injuries can occur when feeding
tooling, if tool supports are not
correctly adjusted or if turning tools
are blunt.
Risk of kickback. The tooling is caught
by the rotating workpiece and thrown
back to the operator.
Thrown workpieces and workpiece
parts can lead to injury.
Dust and noise can behealth hazards.
Be sure to wear personal protection
gear such as safety goggles and dust
mask. Use a suitable dust collection
system.
The use of incorrect mains supply or a
damaged power cord can lead to
injuries caused by electricity.
4. Machine specifications
4.1 Technical data
Swing over bed 250mm
Centre distance 350mm
Number ofmechanical speeds 3
Spindlespeed range 1 500-1200rpm
Spindle speed range 2 1100-2600rpm
Spindle speed range 3 1700-3900rpm
Headstock spindle nose 1” x 8 TPI
Headstock spindle taper MT 2
Tailstock spindle taper MT 2
Tailstock hole diameter 9mm
Tailstock ram travel 50mm
Tool rest length 150mm
Overall (LxWxH) 630x200x360mm
Net weight 30 kg
Mains 230V ~1/N/PE 50Hz
Output power 0,37 kW (0,5HP) S1
Reference current 3 A
Extension cord (H07RN-F): 3x1,5²
Installation fuse protection 10A
4.2 Noise emission
Acoustic pressure level (EN 11202):
Idling 67,4 dB (A)
In operation 76,5 dB (A)
The specified values are emission
levels and are not necessarily to be
seen as safe operating levels.
As workplace conditions vary, this
information is intended to allow the
user to make a better estimation of the
hazards and risks involved only.
4.3 Content of delivery
150mm tool rest
Live centre
75mm face plate
Safety goggles
Spur centre and tooling knockout
Operating tools
Assembly kit
Operating manual
Spare parts list.
5. Transport and start up
5.1 Transport and installation
The machine is designed to operate in
closed rooms and must be placed
stable on a firm and levelled table
surface.
5.2 Assembly
The JML-1014VS is fully assembled
and comes ready to use out of the
box.
If you notice transport damage while
unpacking, notify your supplier
immediately. Do not operate the
machine!
Dispose of the packing in an
environmentally friendly manner.
Clean all rust protected surfaces with
a mild solvent.
5.3 Mains connection
Mains connection and any extension
cords used must comply with
applicable regulations.
The mains voltage must comply with
the information on the machine licence
plate.
The mains connection must have a
10 A surge-proof fuse.
Only use power cords marked H07RN-
F
Connections and repairs to the
electrical equipmentmay only be
carried out by qualified electricians.
5.4 Dust collection
Use a suitable dust collection and
filtration system to avoid a high dust
concentrations in the air.
5.5 Starting operation
You can start the machine with the
green ON-button (A, Fig 1).
The lathe will begin turning and driving
the headstock spindle. The lathe will
reach full speed in about 1 to 3
seconds.
Fig 1
The red OFF-button stops the
machine.
Wait for the workpiece to come to a
complete stop.
The variable speeds of the lathe are
controlled by the speed knob (E) on the
control box as well as the position of
the belt on the pulleys.
Warning:
Always set the speed control knob to
its lowest setting before starting lathe.
Never start a workpiece at maximum
speed.
In case of machine overload thereset
button (C) will react.
-Turn off machine power
-Push the reset button
-Then re-start the lathe.
6. Machine operation
Successful wood turning does not
result from high speeds, but rather,
from the correct use of turning tools.
A perfect and sharp wood turner tool is
a precondition for professional wood-
turning.
Fig 2
Always support the tool on the tool
rest and guide with the palm of your
hand keeping your fingers closed.
7. Setup and adjustments
General note:
Setup and adjustment work may
only be carried out after the
machine is protected against
accidental starting by pulling the
mains plug.
7.1 Changing speed range
Disconnect the machine from the
power source (unplug) !
Pull open the control box at the left
side of the base (A, Fig 3) and the
access door at the back side of the
headstock (A, Fig 4) to expose the
pulleys.
Fig 3
Fig 4
Take tension off the belt. Loosen the
motor plate lock (A, Fig 5) and lift up
motor plate handle (B).
Fig 5
You can now position the belt in the
desired speed range.
Note:
The “High” speed range (1700-3900)
provides maximum speed, where as
the “Low” speed range (500-1200)
will provide maximum torque.
Close and lock the belt covers.
7.2 Adjusting tool rest
Position the tool rest (C, Fig 6) as
close to the workpiece as possible.
Tighten handle (A) to lock.
Fig 5
Set the height to appr. 3mm above
centre. Tighten indexable knob (B).
7.3 Installing work holding
Disconnect the machine from the
power source (unplug)
The face plate (A, Fig 7) screws on
the spindle nose thread.
Fig 7
Mount the workpiece directly to the
face plate using 4 brass wood screws
from the back. Be careful to use
screws short enough not to interfere
with the cutting process but long
enough to hold the workpiece securely
to the face plate.
If screw mounting is not allowed at all,
the work may be glued to a backing
block and the backing block screwed
to the face plate. A piece of paper in
the glue joint will prevent damaging
the wood when separated later.
Mount the face plate with the
workpiece already attached onto the
spindle nose thread and hand tighten.
Turn the workpiece by hand to see if it
rests securely and can be rotated
freely.
For face plate turning the tool rest is
set slightly lower than centreline.
Caution: always cut with your chisel
on the left half of the workpiece only.
The spur drive centre (A, Fig 8) locks
into the spindle taper and can be
removed with the knockout rod (B).
Fig 8
Mount the workpiece between the spur
drive and the tailstock live centre.
Turn the tailstock hand wheel until the
live centre well penetrates the
workpiece. Reverse the hand wheel by
one quarter turn and lock the tailstock
spindle.
Turn the workpiece by hand to see if it
rests securely between centres and
can be rotated freely.
For turning between centres the tool
rest is set appr. 3mm higher than
centreline.
7.4 Adjusting tailstock
Turn the hand wheel (A, Fig 9)
clockwise to move tailstock spindle
forward. Lock spindle with the
indexable knob (B).
Fig 9
The handle (C) locks the tailstock in
position on the bed.
The live centrecan be ejected by
turning the hand wheel counter-
clockwise.
The live centre pin can be removed to
allow deep hole drilling operations.
8. Maintenance and inspection
General notes:
Maintenance, cleaning and repair
work may only be carried out after
the machine is protected against
accidental starting by pulling the
mains plug.
Clean the machine regularly.
Inspect the proper function of the dust
collection daily.
Defective safety devices must be
replaces immediately.
Repair and maintenance work on the
electrical system may only be carried
out by a qualified electrician.
9. Trouble shooting
Motor doesn’t start
*No electricity-
check mains and fuse.
*Defective switch, motor or cord-
consult an electrician.
*Overload has reacted-
-Turn off machine power
-Push the reset button
-Then re-start the lathe.
Machine vibrates excessively
*Stand on uneven floor-
adjust stand for even support.
*Workpiece is not properly centred-
*The speed is too high-
10. Available accessories
Stock number 708354
Machine stand
Stock number 708355
Machine extension 500mm
Stock number 708337
Dead cup centre MT2
Stock number 708330
Spur drive centre MT2
Stock number 708331
Live centre MT2
Stock number 708332
Face shield
Stock number 708333
Face plate 150mm
Stock number 708334
Face plate 75mm
Stock number 708335
Knockout bar
Stock number 709160
3 piece HSS pen turning chisel set
Stock number 709008
8 piece carbon steel wood turning
chisel set
Refer to the JET-Pricelist
for various tools and work holding.

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