Jetter JXM-IO-EX30 User manual

User Manual
JXM-IO-EX30
Expansion module
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60886108_01

Jetter AG
Graeterstrasse 2
71642 Ludwigsburg
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical Hotline [phone]
E-mail
Technical Hotline [email protected]
Sales [email protected]
Translation of the original User Manual
Revision 2.24.1
Date of issue 11/26/2021
This document has been compiled by Jetter AG with due diligence, and based on the known
state of the art. Revisions and further development of our products are not automatically
mentioned in a reviewed document. Jetter AG shall not be liable for errors in form or content,
or for missing updates, as well as for damages or disadvantages resulting from such failure.

Jetter AG Table of Contents
User Manual – JXM-IO-EX30 iii
Table of Contents
1 Introduction ......................................................................................................................................... 5
1.1 Information on this document .......................................................................................................5
1.2 Typographical conventions...........................................................................................................5
2 Safety ................................................................................................................................................... 6
2.1 General information......................................................................................................................6
2.2 Purpose ........................................................................................................................................6
2.2.1 Intended use.....................................................................................................................6
2.2.2 Usage other than intended ...............................................................................................6
2.3 Warnings used in this document ..................................................................................................7
2.4 Safety-related shutdown of the JXM-IO-EX30 .............................................................................8
3 Product description .......................................................................................................................... 10
3.1 Design ........................................................................................................................................10
3.2 Features .....................................................................................................................................11
3.3 Diagnostic capability via LEDs ...................................................................................................11
3.4 Nameplate ..................................................................................................................................14
3.5 Scope of delivery........................................................................................................................14
4 Technical specifications................................................................................................................... 15
4.1 Dimensions.................................................................................................................................15
4.2 Mechanical specifications...........................................................................................................16
4.3 Electrical properties....................................................................................................................16
4.4 Environmental conditions ...........................................................................................................17
4.5 EMC values ................................................................................................................................17
4.6 Outputs.......................................................................................................................................18
4.6.1 Current diagnostics at the outputs..................................................................................20
4.6.2 Overcurrent shutdown at outputs ...................................................................................21
4.7 Inputs..........................................................................................................................................21
5 Mechanical installation..................................................................................................................... 23
5.1 Requirements for the installation location ..................................................................................23
5.2 Mounting orientation...................................................................................................................24
6 Electrical connection ........................................................................................................................ 25
6.1 Connector specification ..............................................................................................................26
6.1.1 4-pin Deutsch connectors...............................................................................................26
6.2 Connecting 2-wire sensors.........................................................................................................30
6.3 Connecting 3-wire sensors.........................................................................................................32

Jetter AG Table of Contents
User Manual – JXM-IO-EX30 iv
7 Identification and Configuration...................................................................................................... 34
7.1 Identification ...............................................................................................................................34
7.1.1 Device information..........................................................................................................34
7.1.2 Electronic Data Sheet (EDS)..........................................................................................35
7.2 Operating system .......................................................................................................................36
7.2.1 Operating System Update of the Expansion Module .....................................................36
8 Parameterization ............................................................................................................................... 38
8.1 Concept and control ...................................................................................................................38
8.1.1 Configuration options of connections .............................................................................39
8.1.2 I/O ports and SDO map..................................................................................................39
8.1.3 Available interfaces, parameters, values and statuses ..................................................41
8.1.4 I/O Interfaces..................................................................................................................44
8.2 Setting the node ID.....................................................................................................................48
8.3 Diagnostic information................................................................................................................49
8.4 Saving settings permanently and resetting to default values .....................................................50
8.5 System parameters ....................................................................................................................51
8.6 Mapping of Process Data Objects (PDOs).................................................................................51
8.6.1 RPDO communication parameters.................................................................................52
8.6.2 TPDO communication parameters .................................................................................52
8.6.3 CAN Frame - Example ...................................................................................................53
8.6.4 Mapping tables ...............................................................................................................54
8.6.5 Mapping of digital values................................................................................................57
8.6.6 Mapping of Analog Values .............................................................................................58
8.6.7 STX example: Output value AI1 Voltage to TPDO1.......................................................60
8.7 Frequency measurement at the digital inputs ............................................................................61
8.8 Acquisition of encoder signals....................................................................................................62
8.9 Troubleshooting..........................................................................................................................64
8.9.1 Heartbeat........................................................................................................................65
8.10 Current control with PID controller .............................................................................................66
8.10.1 Test scenario..................................................................................................................67
8.10.2 Current measurement at the PWMi_H3_X outputs ........................................................69
8.11 Dither technology for controlling hydraulic valves ......................................................................70
9 Maintenance and repairs .................................................................................................................. 71
9.1 Maintenance, repairs and disposal.............................................................................................71
9.2 Storage and shipment ................................................................................................................71
10 Spare parts and accessories ........................................................................................................... 72
10.1 Accessories ................................................................................................................................72

Jetter AG Introduction | 1
User Manual – JXM-IO-EX30 5 / 77
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of
information
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■Version updates
Information about new versions of software products or of the operating sys-
tem of your controller.
■JetSym software Online Help
Detailed description of software functions with application examples
■Application-oriented manuals
Cross-product documentation
1.2 Typographical conventions
This manual uses different typographical effects to support you in finding and
classifying information. Below, there is an example of a step-by-step instruction:
üThis symbol indicates requirements which have to be met before executing
the following action.
►This sign or a numbering at the beginning of a paragraph marks an action in-
struction that must be executed by the user. Execute the instructions one after
the other.
ðThe target after a list of instructions indicates reactions to, or results of these
actions.
INFO Further information and practical tips
In the info box you will find helpful information and practical tips about your prod-
uct.

Jetter AG Safety | 2
User Manual – JXM-IO-EX30 6 / 77
2 Safety
2.1 General information
When placed on the market, this product corresponds to the current state of sci-
ence and technology.
In addition to the operating instructions, the laws, regulations and guidelines of
the country of operation or the EU apply to the operation of the product. The op-
erator is responsible for compliance with the relevant accident prevention regula-
tions and generally accepted safety rules.
2.2 Purpose
2.2.1 Intended use
This module is for adding multifunctional inputs and outputs to controllers.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
SELV The operating voltage of this device is classified as Safety Extra Low Voltage and
is therefore not subject to the European Low Voltage Directive. The device may
only be operated from a SELV source.
2.2.2 Usage other than intended
This device must not be used in technical systems which to a high degree have
to be fail-safe.
Machinery Directive The device is not a safety component as per Machinery Directive 2006/42/EC.
This device is NOT intended for the purpose of personal safety, and must, there-
fore, not be used to protect persons.

Jetter AG Safety | 2
User Manual – JXM-IO-EX30 7 / 77
2.3 Warnings used in this document
DANGER High risk
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Medium risk
Indicates a potential hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Low risk
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE Material damage
Indicates a situation which, if not avoided, could result in malfunctions or material
damage.

Jetter AG Safety | 2
User Manual – JXM-IO-EX30 8 / 77
2.4 Safety-related shutdown of the JXM-IO-EX30
The JXM-IO-EX30 itself has not been designed to be functionally safe.
With an external disconnection of the actuator supply voltage (VBAT_PWR) via
safety relay, it is possible to achieve Performance Level b in accordance with ISO
13849.
CAUTION Disabled safe disconnection
A single fault is capable of disabling the safe disconnection.
The maximum achievable Performance Level according to ISO 13849 is b.
►Comply with the measures for achieving Performance Level b according to
ISO 13849.
Measures required to achieve Performance Level b according to ISO 13849
Comply with the following measures to achieve performance level b:
■Take into account the MTTF value of the JXM-IO-EX30 (87 years).
■Define on the application side whether a single or dual channel control, a
manual or automatic start or an application with or without cross-wire short
detection is required.
■Use a safety relay that meets at least Performance Level b.
■Use a safety relay whose contacts are rated for the current load of the
JXM-IO-EX30.
■Wire the safety relay according to the specifications in the associated manual.
■Protect the maximum current carrying capacity by upstream overcurrent de-
vices.
■To switch off the external actuator supply voltage, always deenergize both
pins X2:1, and X2:2.
■Validate the functionality of the safety function during initial commissioning
and document the result.
■Check the correct function of the safety function at regular intervals (e.g. once
a year) and document the result.

Jetter AG Safety | 2
User Manual – JXM-IO-EX30 9 / 77
Wiring - example
12
43X2
+
-
+-
A1 A2
Reset/Start
S34
K1
K2
Fig.1: Wiring example of safety relay
Pin Signal
X2:1 VBAT_PWR
X2:2 VBAT_PWR
X2:3 GND_PWR
X2:4 GND_PWR
Tab.1: Connector X2 - VBAT_IN

Jetter AG Product description | 3
User Manual – JXM-IO-EX30 10 / 77
3 Product description
The JXM-IO-EX30 expansion module is a universal building block for mobile m
achinery. With its I/O configuration, it can handle almost all distributed tasks.
3.1 Design
1
2
3
1
4
1
1
3
1
1
Fig.2: Design
1Fastening lugs
2Error and status LEDs
34-pin Deutsch connector
4Mounting surface

Jetter AG Product description | 3
User Manual – JXM-IO-EX30 11 / 77
3.2 Features
■1 CAN port with optional terminating resistor
■Communication via DS401 CANopen® protocol
■8 analog inputs for current or voltage measurement
■4 digital inputs for use as digital, frequency, period time or counter inputs
■4 digital outputs with current monitoring. 3 A maximum load per channel. The
total current must not exceed 6 A. These outputs can also be used as digital
inputs.
■6 PWM outputs, 7 A max., with current monitoring. These outputs can also be
used as digital inputs.
■4 PWM outputs, 3 A max., with precision current measurement and PID cur-
rent control. These outputs can also be used as digital inputs.
■3 outputs with monitored supply voltages for sensors (battery voltage)
■Separate connections for logic and output driver supply
■Total current output of up to 26 A
3.3 Diagnostic capability via LEDs
The node has 2 status LEDs (red and green) to indicate various states and errors
as well as 30 amber LEDs to indicate the status of the individual connectors:
PWRPWRERRERR
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
X18
X19
X20
X21
X14
X15
X16
X17
X7
X9
X11
X13
X6
X8
X10
2
4
2
4
2
4
Fig.3: LED indicators

Jetter AG Product description | 3
User Manual – JXM-IO-EX30 12 / 77
Blinking pattern of
the red and green
LED
Color Blinking pattern Description
Red Permanently ON Operating voltage is present (VBAT_ECU).
The bootloader is not working.
Red Steady 200 ms Bootloader is working. The device has no
firmware.
OFF 200 ms
Red
Steady 400 ms The start process is completed without er-
rors.
The device is in the Stopped state.
OFF 400 ms
Green
Steady 200 ms The startup process has been completed
without errors.
The device is in Pre-Operational mode.
OFF 200 ms
Green
Steady 200 ms The startup process has been completed
without errors.
The device is in Operational mode.
OFF 600 ms
Green
3x
ON/OFF 200 ms The start process is completed without er-
rors.
The device is in Calibration mode
Break 400 ms
Red Steady 200 ms The device is in the Bus Off state.
Bus communication is not possible. There is
a wiring error.
OFF 400 ms
Green Steady 200 ms
OFF 400 ms
Red 3x
ON/OFF 200 ms Measured values are outside their specified ranges. The following errors may have oc-
curred:
■The PCB temperature is too high.
■The CPU temperature is too high.
■The maximum total current consumption
is exceeded.
Green
Steady 400 ms
OFF 400 ms
OFF 200 ms

Jetter AG Product description | 3
User Manual – JXM-IO-EX30 13 / 77
Blinking pattern of
the amber LEDs
Color Blinking pattern Description
Orange Permanently ON
I/O signal active
■Current input: Current is applied
■Voltage input: Voltage is applied
■PNP input: H level
■NPN input: L level
■PWM output: Dutycycle > 0%
■Digital output: H level
Orange Permanently OFF
No I/O signal active
■Current input: No current applied
■Voltage input: No voltage applied
■PNP input: L level
■NPN input: H level
■PWM output: Dutycycle = 0%
■Digital output: L level
Orange ON
OFF
200 ms
200 ms
I/O error:
ERROR
CONFIG
OVERVOLTAGE
OVERCURRENT
SUPPLY_FAULT
VEXT_SEN
OPEN_CIRCUIT
CC_UNLOCK
Detecting LED
faults
In the power-up phase (bootup), all amber LEDs light up for 2 seconds and are
then off for one second. This lets you detect functional errors of individual LEDs.

Jetter AG Product description | 3
User Manual – JXM-IO-EX30 14 / 77
3.4 Nameplate
1
4
3
2
Fig.4: Nameplate 1
1Company logo
2Registration number
3Certification mark
4Model code number
1
4
3
2
Fig.5: Nameplate 2
1Item number
2Data matrix code
3Serial number
4Hardware revision
3.5 Scope of delivery
Scope of delivery Item number Quantity
JXM-IO-EX30 10001969 1

Jetter AG Technical specifications | 4
User Manual – JXM-IO-EX30 15 / 77
4 Technical specifications
This chapter contains information on electrical and mechanical data, as well as
on operating data of the JXM-IO-EX30.
4.1 Dimensions
2
11
24
33
Ø7.3
130.5
147
30.2
65.2
115.2
150.2
180.5
Fig.6: Dimensions in mm

Jetter AG Technical specifications | 4
User Manual – JXM-IO-EX30 16 / 77
4.2 Mechanical specifications
Parameters Description Standards
Weight 800 g
Enclosure specifications
Material Polyamide
Enclosure potential Isolated
Vibration resistance 10 Hz ... 150 Hz, 6 h ISO 16750-3
Shock resistance
Type of shock Half-sine wave ISO 16750-3
Intensity and duration 50 g for 11 ms
Number and direction 10 shocks in the directions of all three spatial axes
Free fall
Height of fall From 1 m height on solid
ground
ISO 16750-3
Tab.2: Mechanical specifications
4.3 Electrical properties
Power supply of
output drivers
Parameter Description
Abbreviation VBAT_PWR
Total current Max. 26A
Operating voltage 8 … 32 V DC
Protection against polarity
reversal
There is a danger of a short circuit if the polarity is
reversed. Protect the circuit by an external 30 A fuse
(alternatively by 2x 15 A).
Voltage protection +36V for 1 h at Tmax-20°C, function state C
Tab.3: Power supply of output drivers
ECU Parameter Description
Abbreviation VBAT_ECU
Operating voltage 8 …32 V DC
Protection against polarity
reversal
Max. 32V
There is a danger of a short circuit if the polarity is re-
versed. Protect the circuit by an external 25 A fuse.
Current consumption At 12V approx. 49mA + total
current at VEXT_SEN
At 24V approx. 34mA + total
current at VEXT_SEN
Tab.4: ECU power supply
Ground reference Pin Purpose
GND_PWR Ground for VBAT_PWR and VBAT_ECU
GND_SEN Ground for VEXT_SEN
Tab.5: Ground reference

Jetter AG Technical specifications | 4
User Manual – JXM-IO-EX30 17 / 77
4.4 Environmental conditions
Parameter Description Standards
Operating temperature -40 … +85 °C ISO 16750-4
Storage temperature -40 … +85 °C
Relative humidity 5 … 95 %
Weather resistance The device is designed for use in all weather condi-
tions and is suitable for outdoor use.
Salt water resistance The device is not designed for maritime applications.
Maximum installation
height above sea level
(NN)
2000 m
Pollution degree 2
Degree of protection
Without mating connector IP65
With mating connector IP69K
Tab.6: Environmental conditions
4.5 EMC values
The device has E1 approval according to ECE R10 Rev. 5 and CE conformity ac-
cording to ISO 14982, as well as to ISO 13766-2.
Pulses to ISO
7637-2
Test pulse Values Functional class
1 -450V C
2a +37V A
2b +20V C
3a -150V A
3b +150V A
Tab.7: Pulses to ISO 7637-2
Pulses to ISO
16750-2
Test pulse Values Functional class
4 Ua1: -12 V / 50 ms
Ua2: -5 V / 500 ms
C (24 V systems,
ECE R10)
4 Ua1: -6 V / 50 ms
Ua2: -2.5 V / 500 ms
C (12 V systems,
ECE R10)
5a Load dump
123V / 2Ω / 350 ms
A
Tab.8: Pulses to ISO 16750-2
Irradiation to ISO
11452
Parameter Values Functional class
Protection against RF
noise
200 MHz ... 2 GHz 30 V/
m
A
Tab.9: Irradiation to ISO 11452
Interference current
injection
ISO 11452-4
Parameter Values Functional class
Interference current injec-
tion
BIC test
20 MHz … 400 MHz
60 mA
A
Tab.10: Interference current injections to ISO 11452-4

Jetter AG Technical specifications | 4
User Manual – JXM-IO-EX30 18 / 77
Emission to CISPR
25
Parameter Values
Narrowband emission 30 MHz ... 1000MHz Min. 1 dB below limit
Wideband emission 30 MHz ... 1000MHz Min. 1 dB below limit
Tab.11: Emission to CISPR 25
ESD EN 61000-4-2 ESD EN 61000-4-2 Values Functional class
Contact discharge ±4kV A
Discharge through air ±8kV A
Tab.12: ESD EN 61000-4-2
4.6 Outputs
INFO Use as input
Using the outputs as inputs always affects the entire group. It is not possible to
configure individual outputs of a group as inputs.
Output PWMi_H3 Parameter Description
High-side PWM output with precise current diagnostics
Abbreviation PWMi_H3
Quantity 4 pcs.
Peak Current 3 A per channel
Load range 0.02 A ... 3 A per channel
Properties No-load detection Compatible with inductive
load
Overcurrent detection, precise current measurement
Pulse width modulation
PWM frequency Max. 1500 Hz
Resolution 0.1 %
Dither frequency 50 … 200 Hz
Dither amplitude 0 … 20 %
Current control PID controller with configurable control parameters
Control period ≥ 5 ms, adjustable
Current diagnostics
Resolution 12 bits
Measuring range 0.2 A … 4 A
Measuring accuracy ±2.5% of the maximum value referred to the current
range 3A
Use as input NPN and PNP input
NPN and PNP input Switching the interface to NPN or PNP affects the
entire PWMi_H3_x group!
L level ≤ 1.6 V H level ≥ 4.6 V
Input resistance PNP 94 kΩ NPN 10 kΩ
Tab.13: Outputs PWMi_H3_1 ... PWMi_H3_4

Jetter AG Technical specifications | 4
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Output PWM_H7 Parameter Description
High-side PWM output with current diagnostics
Abbreviation PWM_H7
Quantity 6 pcs.
Peak Current 7A per channel
Load range 0.2A ... 7A per channel
Properties No-load detection Compatible with inductive
load
Overcurrent detection
Current diagnostics Diagnostics value Measuring accuracy
Related to the measuring
range 7 A
< 0.2A ±45 %
≤ 1.5A ±35 %
>1.5A ... 7A ±25 %
Pulse width modulation
PWM frequency Min. 5Hz Max. 1500Hz
Resolution 0.1%
Use as input NPN and PNP input
NPN and PNP input Switching the interface to NPN or PNP affects the
entire PWM_H7_x group!
L level ≤ 1.6 V H level ≥ 4.6 V
Input resistance PNP 94 kΩ NPN 10 kΩ
Tab.14: Outputs PWM_H7_1 ... PWM_H7_6
Output DO_H3 Parameter Description
Digital output with current diagnostics
Abbreviation DO_H3
Quantity 4 pcs.
Peak Current 3A per channel
Total current 6A max. for all 4 channels
Switch load 0.02A … 3A
On-Off switching fre-
quency
Max. 50Hz
Properties No-load detection Compatible with inductive
load
Overcurrent detection
Current diagnostics Current Measuring accuracy
Related to the measuring
range 3A
< 0.2A ±45%
≤ 1.5 A ±35%
> 1.5A ... 3A ±25%
Use as input NPN and PNP input
NPN and PNP input Switching the interface to NPN or PNP affects the
entire DO_H3_x group!
L level ≤ 1.6 V H level ≥ 4.6 V
Input resistance PNP 94 kΩ NPN 10 kΩ
Tab.15: Outputs DO_H3_1 ... DO_H3_4

Jetter AG Technical specifications | 4
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Sensor output
VEXT_SEN
Parameter Description
Output for supplying sensors: VBAT_ECU is looped through to VEXT_SEN via a
PTC resistor. An overcurrent or short circuit of the sensor supply can be de-
tected.
There are 3 channels (VEXT_SEN_1 ... VEXT_SEN_3) which are distributed
over several Connections and Pins [}26]:
Abbreviation VEXT_SEN_x
Distribution
(VEXT_SEN_x is always
located on pin 1 of the
connector).
■VEXT_SEN_1 → X6, X7, X14, X18
■VEXT_SEN_2 → X8, X9, X15, X19
■VEXT_SEN_3 → X10, X11, X16, X20
Quantity 3 pcs.
Maximum current per
channel
Approx.100 mA at 85 °C
Ca. 200 mA bei 70 °C
Ca. 300 mA bei 55°C
Ca. 400 mA bei 40°C
Ca. 500 mA bei 25°C
Tab.16: Sensor output VEXT_SEN
4.6.1 Current diagnostics at the outputs
Outputs DO_H3 and PWM_H7 use the internal resistor (RDSon) of the output
driver for current measurement. The PWMi_H3 outputs have their own shunt re-
sistor with measuring amplifier. All outputs are calibrated at the factory to achieve
the highest possible accuracy. For low current values the measurement is not lin-
ear. The measurement is therefore linearized by the firmware:
T1 T2
A
B
Fig.7: Graph: Principle of linearization
ACurrent value
BADC value
T1 is 200mA. Current below this value is displayed as 0.
T2 is 500mA. From 500mA to 200mA the measured current value is linearized.