Jireh Rotix User manual

Reduced Width Chain Scanner
CE0142 Rev 01.2

PAGE i of iv CE0142 Rev 01.2
SAFETY WARNINGS / PRECAUTIONS
DANGER! The ROTIX is designed for a specic use. Using the
ROTIX outside of its intended use could cause damage to the product.
Read and understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 23 for additional details).
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
Phone: [phone]
Fax: [phone]
jireh-industries.com
DISTRIBUTOR: MANUFACTURER:

PAGE ii of iv
Chapter
1
Introduction 1
1.1. Product information 1
1.1.1. Intended use 1
1.1.2. Performance specifications 1
1.1.3. Operating environment 1
1.1.4. Environmental Sealing 1
1.2. Definition of symbols 1
1.3. Hardware 2
1.3.1. Included tools 2
1.3.2. Optional tools 2
1.3.3. Maintenance 2
1.4. Component Identification 3
1.5. Reduced Width Chain Configuration Setup Chart 4
Chapter
2
Configurations 5
2.1. Single Probe Scanning 5
2.2. Two Probe Scanning 5
Chapter
3
Operation 6
3.1. Setup of Rotix on a Scanning Surface 6
Chapter
4
System Components 10
4.1. Reduced Width Link 10
4.1.1. Attach a Frame Bar 10
4.1.2. Wheel Removal/Installation 11
4.2. Frame Bar 11
4.3. Pivot Buttons 11
4.4. Chain Connection 12
4.5. Ratchet Lever 12
4.5.1. Cable Management System 13
4.5.2. Zipper Tube Dovetail Mount 13
4.5.3. Zipper Tube Setup 14
4.5.4. Clamp Setup 15
4.6. Vertical Probe Holder 16
TABLE OF CONTENTS

PAGE iii of iv CE0142 Rev 01.2
4.6.1. Probe Holder Setup 16
4.6.2. Probe Holder Vertical Adjustment 17
4.6.3. Probe Holder Transverse Adjustment 18
4.6.4. Probe Holder Longitudinal Adjustment 19
4.6.5. Probe Holder Left/Right Conversion 20
4.7. Magnetic Wheel Kit 22
Chapter
5
Service and Support 23
5.1. Troubleshooting 23
5.2. Technical Support 23
5.3. Disposal 23
Chapter
6
Spare Parts 24
6.1. Kit Components 24
6.1.1. Encoder Connector Type 25
6.2. Accessories 25
6.2.1. Zipper Tube 25
6.2.1.1 Zipper Tube Length 25
6.2.2. Pre-Amp Bracket 26
6.2.3. Magnetic Wheel Kit 26
6.3. Vertical Probe Holder Parts 27
6.4. Probe Holder Components 28
6.4.1. Arm Style 28
6.4.2. Yoke Style 28
6.4.3. Pivot Button Style 28
6.5. Variable Components 28
6.5.1. Frame Bars 28
Chapter
7
Limited Warranty 29

PAGE iv of iv

PAGE 1 of 31 CE0142 Rev 01.2
CHAPTER 1
INTRODUCTION
1.1. Product information
1.1.1. Intended use
The manually operated ROTIX reduced width chain scanner provides encoded
probe positions of one or two probes while requiring a minimal footprint.
1.1.2. Performance specications
Minimum Maximum
Pipe/Tube range 10.2 cm (4 in) 96.5 cm (38 in)
Umbilical length (Standard kit) 5 m (16.4 in)
X-Axis encoder resolution 16.3 counts/mm (414.5 counts/inch)
1.1.3. Operating environment
The ROTIX chain scanner is designed for use in an industrial environment that is
between -20° C (-4° F) and 50° C (122° F).
1.1.4. Environmental Sealing
Dust tight, water tight (not submersible).
1.2. Denition of symbols
Instructions to ‘look here’ or to ‘see this part’.
Denotes movement. Instructing user to carry out
action in a specied direction.
Indicates alignment axis.
Alerts user that view has changed to a reverse angle.

PAGE 2 of 31
1.3. Hardware
1.3.1. Included tools
The 3 mm hex driver (Fig. 1) is sufcient for all typical operations and adjustments
of the ROTIX. The 3/8 in wrench (Fig. 2) is used to remove and install buttons on
the probe holders.
1.3.2. Optional tools
Some specialized adjustments require tools that are not included with this kit.
1.3.3. Maintenance
General cleaning of components is important to keep your system working well. All
components that have no wiring or cables are completely waterproof. Components
can be washed with warm water, dish soap and a medium bristle brush.
After washing your system, use a light oil to lubricate the slide and the adjustment
screw on the buckle component (Fig. 9). Before using the scanner, ensure all
connectors are free of water and moisture.
NOTE: All components with wiring, cables or electrical connections are splash
proof. However, these components are NOT submersible.
NOTE: Never use strong solvents or abrasive materials to clean your scanner
components.
Fig. 1 - 3 mm hex driver Fig. 2 - 3/8 in wrench
Fig. 3 - 1.5 mm hex
wrench

PAGE 3 of 31 CE0142 Rev 01.2
1.4. Component Identication
The ROTIX system may contain the following components.
Fig. 4 - Vertical probe holder Fig. 5 - Reduced width link
Fig. 6 - Short link Fig. 7 - Long link
Fig. 8 - Dovetail link Fig. 9 - Buckle
Fig. 10 - Catch link

PAGE 4 of 31
1.5. Reduced Width Chain Conguration Setup Chart
CORROSION CHAIN SCANNER: Setup Chart
MIN (in) MAX (in) MIN (mm) MAX (mm) SHORT*LONG
3.6
CE0136 Rev 02
3.9 91 99 2 0
4.0 4.9 102 124 3 0
5.0 5.9 127 150 4 0
6.0 6.8 152 173 5 0
6.9 7.7 175 196 6 0
7.8 8.6 198 218 7 0
8.7 9.5 221 241 8 0
9.5 10.4 241 264 9 0
10.6 11.4 269 290 7 1
11.4 12.2 290 310 8 1
12.2 13.0 310 330 9 1 Max of
4 - 12 kit
13.3 14.1 338 358 1 4
14.1 14.7 358 373 2 4
14.9 15.7 378 399 3 4
15.8 16.6 401 422 1 5
16.5 17.1 419 434 2 5
17.3 18.1 439 460 3 5
18.2 19.0 462 483 1 6
18.9 19.5 480 495 2 6
19.7 20.5 500 521 3 6
20.4 21.3 518 541 4 6
21.2 22.1 538 561 5 6
22.0 22.9 559 582 6 6
22.8 23.6 579 599 7 6
23.6 24.4 599 620 8 6
24.3 25.2 617 640 9 6 Max of
4 - 24 kit
26.1 26.7 663 678 2 9
26.8 27.7 681 704 3 9
27.7 28.5 704 724 1 10
28.4 29.1 721 739 2 10
29.2 30.0 742 762 3 10
30.1 30.9 765 785 1 11
30.8 31.5 782 800 2 11
31.6 32.4 803 823 3 11
32.4 33.3 823 846 1 12
33.2 33.9 843 861 2 12
34.0 34.9 864 886 3 12
34.7 35.6 881 904 4 12
35.5 36.4 902 925 5 12
36.3 37.2 922 945 6 12
37.1 38.0 942 965 7 12
37.9 38.8 963 986 8 12
38.7 39.5 983 1003 9 12 Max of
4 - 38 kit
PIPE SIZE LINKS
*Short includes: Short Link, Dovetail Link, Red Catch Link
CORROSION CHAIN SCANNER: Setup Chart
MIN (in) MAX (in) MIN (mm) MAX (mm) SHORT*LONG
3.6
CE0136 Rev 02
3.9 91 99 2 0
4.0 4.9 102 124 3 0
5.0 5.9 127 150 4 0
6.0 6.8 152 173 5 0
6.9 7.7 175 196 6 0
7.8 8.6 198 218 7 0
8.7 9.5 221 241 8 0
9.5 10.4 241 264 9 0
10.6 11.4 269 290 7 1
11.4 12.2 290 310 8 1
12.2 13.0 310 330 9 1 Max of
4 - 12 kit
13.3 14.1 338 358 1 4
14.1 14.7 358 373 2 4
14.9 15.7 378 399 3 4
15.8 16.6 401 422 1 5
16.5 17.1 419 434 2 5
17.3 18.1 439 460 3 5
18.2 19.0 462 483 1 6
18.9 19.5 480 495 2 6
19.7 20.5 500 521 3 6
20.4 21.3 518 541 4 6
21.2 22.1 538 561 5 6
22.0 22.9 559 582 6 6
22.8 23.6 579 599 7 6
23.6 24.4 599 620 8 6
24.3 25.2 617 640 9 6 Max of
4 - 24 kit
26.1 26.7 663 678 2 9
26.8 27.7 681 704 3 9
27.7 28.5 704 724 1 10
28.4 29.1 721 739 2 10
29.2 30.0 742 762 3 10
30.1 30.9 765 785 1 11
30.8 31.5 782 800 2 11
31.6 32.4 803 823 3 11
32.4 33.3 823 846 1 12
33.2 33.9 843 861 2 12
34.0 34.9 864 886 3 12
34.7 35.6 881 904 4 12
35.5 36.4 902 925 5 12
36.3 37.2 922 945 6 12
37.1 38.0 942 965 7 12
37.9 38.8 963 986 8 12
38.7 39.5 983 1003 9 12 Max of
4 - 38 kit
PIPE SIZE LINKS
*Short includes: Short Link, Dovetail Link, Red Catch Link

PAGE 5 of 31 CE0142 Rev 01.2
CHAPTER 2
CONFIGURATIONS
2.1. Single Probe Scanning
2.2. Two Probe Scanning
Fig. 11 - Single probe scanning
Fig. 12 - Two probe scanning