Johnson Controls FX-PCX2721 User manual

FX-PCX2721 Expansion Input/Output
Module Installation Instructions
Application
The FX-PCX2721 expansion module is part of the Facility Explorer® FX-PC Series Programmable
Controller family. FX-PCXs expand the number of Input/Output points connected to either an FX-
PCA, FX-PCG, or FX-PCV programmable controller or to a supervisory controller to monitor and
control a wide variety of HVAC equipment.
FX-PCXs operate on an RS-485 BACnet® MS/TP Bus and integrate into Johnson Controls® and
third-party BACnet systems. FX-PCXs communicate using the BACnet MS/TP protocol when directly
connected to the FC Bus.
Note: With Release 10.1 or later of the Controller Configuration Tool (CCT), PCAs, PCGs, or
PCVs can be configured to communicate using either the BACnet MS/TP or the N2 field bus
networking protocol. The operation of the FX-PCX is not affected by the selection of the
BACnet MS/TP or the N2 protocol in the host controller, when the PCX is connected to the host
controller using the SA bus.
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area may cause harmful
interference, in which case the users will be required to correct the interference at their own
expense.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
Part No. 24-10144-173 Rev. G
2019-03-22 (barcode for factory use only)
FX-PCX2721-0
*2410144173G*

Installation
Observe these guidelines when installing an expansion module:
• To minimize vibration and shock damage, transport the expansion module in the original
container.
• Verify that all parts shipped with the expansion module.
• Do not drop the expansion module or subject it to physical shock.
Parts included
• One FX-PCX expansion module with removable terminal blocks (Power and SA/FC bus are
removable)
• One installation instructions sheet
Materials and special tools needed
• Three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount
• Small straight-blade screwdriver for securing wires in the terminal blocks
FX-PCX2721 Expansion Input/Output Module Installation Instructions2

Mounting
Observe the following guidelines when mounting an FX-PCX expansion module:
• Ensure the mounting surface can support the expansion module, DIN rail, and any user-supplied
enclosure.
• Mount the expansion module horizontally on 35 mm DIN rail whenever possible.
• Mount the expansion module in the proper mounting position (Figure 1).
• Mount the expansion module on a hard, even surface whenever possible in wall-mount
applications.
• Use shims or washers to mount the expansion module securely and evenly on the mounting
surface.
• Mount the expansion module in an area free of corrosive vapors and observe the Ambient
Conditions requirements in Table 11.
• Provide for sufficient space around the expansion module for cable and wire connections for
easy cover removal and good ventilation through the expansion module (50 mm [2 in.] minimum
on the top, bottom, and front of the expansion module).
• Do not mount the expansion module on surfaces prone to vibration, such as duct work.
• Do not mount the expansion module in areas where electromagnetic emissions from other
devices or wiring can interfere with expansion module communication.
Observe these additional guidelines when mounting an expansion module in a panel or enclosure:
• Mount the expansion module so that the enclosure walls do not obstruct cover removal or
ventilation through the expansion module.
• Mount the expansion module so that the power transformer and other devices do not radiate
excessive heat to the expansion module.
• Do not install the expansion module in an airtight enclosure.
Figure 1: Mounting positions
DIN rail mount applications
Mounting the FX-PCX expansion module horizontally on 35 mm DIN rail is the preferred method.
To mount an expansion module on a 35 mm DIN rail, complete the following steps:
3FX-PCX2721 Expansion Input/Output Module Installation Instructions

1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail, horizontally and centered in
the desired space, so that the expansion module mounts in the position shown in Figure 1.
2. Pull the two bottom mounting clips outward from the expansion module to the extended
position (Figure 2).
3. Hang the expansion module on the DIN rail by the hooks at the top of the DIN rail channel
on the back of the expansion module (Figure 2), and position the expansion module snugly
against the DIN rail.
4. Push the bottom mounting clips inward (up) to secure the expansion module on the DIN rail.
To remove the expansion module from the DIN rail, pull the bottom mounting clips out to the
extended position and carefully lift the expansion module off the DIN rail.
Wall mount applications
To mount an FX-PCX expansion module directly on a wall or other flat vertical surface, complete the
following steps:
1. Pull the two bottom mounting clips outward and ensure they are locked in the extended
position, as shown in Figure 2.
2. Mark the mounting hole locations on the wall using the dimensions in Figure 2 and one of the
mount positions shown in Figure 1.
You can also hold the expansion module up to the wall or surface in a proper mount position
and mark the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the marked locations, and insert appropriate wall anchors in
the holes (if necessary).
4. Hold the expansion module in place, and insert the screws through the mounting clips and into
the holes (or anchors). Carefully tighten all of the screws.
Important: Do not overtighten the mounting screws. Overtightening the screws may
damage the mounting clips.
Mounting features and dimensions
See the following figure for mounting dimensions listed in millimeters and inches. Inches are listed
in parenthesis. The following figure also illustrates the DIN rail channel and the mounting clips in
an extended position.
FX-PCX2721 Expansion Input/Output Module Installation Instructions4

Figure 2: Back of expansion module
5FX-PCX2721 Expansion Input/Output Module Installation Instructions

FX-PCX2721 physical features
The following figure displays the physical features of the FX-PCX2721, and the accompanying
table provides a description of the physical features and a reference to further information where
required.
Figure 3: FX-PCX2721 physical features
Table 1: FX-PCX2721 physical features callouts and descriptions
Callout Physical feature: description and references
1 Analog Outputs (AOs) Terminal Block (see Table 3)
2 Mounting Clip
3 Device Address DIP Switch Block (see Setting the device address)
4 24 VAC, Class 2 Supply Power Terminal Block (see Supply power terminal block)
5 Cover Lift Tab (see Removing the expansion module cover)
6 Sensor Actuator (SA) Bus/Field Controller (FC) Bus Terminal Block (see SA/FC bus
terminal block)
7 End-of-Line (EOL) Termination Switch (see Setting the End-of-Line (EOL) Switch)
8 Universal Inputs (UIs) Terminal Block (see Table 3)
9 LED Status Indicators (see Table 9)
FX-PCX2721 Expansion Input/Output Module Installation Instructions6

Wiring
Warning
Risk of Electric Shock:
Disconnect or isolate all power supplies before making electrical connections. More than one
disconnection or isolation may be required to completely de-energize equipment. Contact with
components carrying hazardous voltage can cause electric shock and may result in severe personal
injury or death.
Warning
Risque de décharge électrique:
Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs
isolations et débranchements sont peut-être nécessaires pour -couper entièrement l'alimentation
de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque
d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.
CAUTION
Risk of Property Damage:
Do not apply power to the system before checking all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to the equipment.
CAUTION
Mise En Garde: Risque de dégâts matériels:
Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils
formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement
l'équipement.
Important: Do not exceed the expansion module electrical ratings. Exceeding expansion
module electrical ratings can result in permanent damage to the expansion modules and void
any warranty.
Important: Use copper conductors only. Make all wiring in accordance with local, national,
and regional regulations.
Important: Electrostatic discharge can damage expansion module components. Use proper
electrostatic discharge precautions during installation, setup, and servicing to avoid damaging
the expansion module.
7FX-PCX2721 Expansion Input/Output Module Installation Instructions

For detailed information on configuring and wiring an MS/TP bus, FC bus, and SA bus, refer to
the FX-PC Series Controllers MS/TP Communications Bus Technical Bulletin (LIT-12011670) or MS/TP
Communications Bus for BCPro System Technical Bulletin (LIT-12011908).
Terminal blocks and bus ports
See Figure 3 for terminal block and bus port locations on the expansion module. Observe the
following guidelines when wiring an expansion module.
Input and output terminal blocks
The input terminal blocks are mounted on the bottom of the expansion module and the output
terminal blocks are mounted on the top of the expansion module. See Table 3 for more information
about I/O terminal functions, requirements, and ratings.
SA/FC bus terminal block
An FX-PCX expansion module can be connected to a Sensor/Actuator (SA) bus or a Field Controller
(FC) bus, but not to both buses simultaneously. The SA/FC bus terminal block is a removable, 4-
terminal plug that fits into a board-mounted jack.
When connecting the FX-PCX to an FC bus, wire the bus terminal block plugs on the expansion
module, and the other controllers and expansion modules in a daisy-chain configuration using 3-
wire twisted, shielded cable as shown in Figure 4.
Figure 4: FC bus terminal block wiring
When connecting the FX-PCX to an SA bus, wire the bus terminal block plugs on the expansion
module and other SA bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable
as shown in Figure 5.
FX-PCX2721 Expansion Input/Output Module Installation Instructions8

Figure 5: SA bus terminal block wiring
Note: The SA PWR/SHLD terminal does not supply 15 VDC. The SA PWR/SHLD terminal is
isolated and can be used to connect (daisy chain) the 15 VDC power leads on the SA bus
(Figure 5) or the cable shields on the FC bus (Figure 4). The SA bus supervisor supplies 15 VDC
to devices on the SA bus requiring power.
SA/FC bus port
The SA/FC bus port on the front of the expansion module is an RJ-12, 6-position modular jack that
provides a connection for devices on the SA bus, a Bluetooth® Commissioning Converter, or an FX-
ZFR/ZFR Pro Wireless Router (depending on which wireless system the FX-PCX is operating on).
The SA/FC bus port is connected internally to the SA/FC bus terminal block. See Table 5 for more
information. The SA/FC bus Port pin assignment is shown in Figure 6.
Figure 6: Pin number assignments for sensor,
SA bus and FC bus ports on expansion modules
Supply power terminal block
The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board-
mounted jack on the top right of the expansion module.
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the
terminal plug as shown in Figure 7. The middle terminal on the supply power terminal block is not
used.
9FX-PCX2721 Expansion Input/Output Module Installation Instructions

Figure 7: 24 VAC supply power terminal block wiring
Note: The supply power wire colors may be different on transformers from other
manufacturers. Refer to the transformer manufacturer’s instructions and the project
installation drawings for wiring details.
Important: Connect 24 VAC supply power to the expansion module and all other network
devices so that transformer phasing is uniform across the network devices. Powering network
devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground
loop problems. The expansion module does not require an earth ground connection.
Wireless network applications
The expansion module can also be installed in a wireless application using an FX-ZFR/ZFR Pro
Wireless Field Bus Router.
To configure an expansion module for use with the FX-ZFR/ZFR Pro Series Wireless Field Bus
system:
Note: FX-PCXs can communicate wirelessly on the FC bus only.
1. Connect the FX-ZFR181x or FX-ZFR182x Wireless Field Bus Router to the FC bus port (RJ-12
modular jack) on the front of the expansion module.
2. Ensure that the expansion module's device address DIP switches are set to the correct device
address. See Setting the device address.
3. Set DIP switch 128 to ON, which enables wireless operation on the expansion module.
For more information on the FX-ZFR 1800 Wireless Field Bus system, refer to the FX-ZFR Series
Wireless Field Bus System Bulletin (LIT-12011660). For more information on the FX-ZFR Pro Wireless
Field Bus system, refer to the WNC1800/FX-ZFR182x Pro Series Wireless Field Bus System Bulletin
(LIT-12012378).
Termination details
A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to
the controllers. See the figures in this section for the applicable termination diagrams.
FX-PCX2721 Expansion Input/Output Module Installation Instructions10