Belden lumberg automation LioN-P 0980 ESL 390-111 User manual

Manual
LioN-P EtherCAT® Digital-I/O Multiprotocol
0980 ESL 390-111
0980 ESL 391-111
0980 ESL 392-111
0980 ESL 393-111
0980 ESL 390-121, 0980 ESL 390-121-DCU1
0980 ESL 391-121
0980 ESL 392-121
0980 ESL 393-121, 0980 ESL 393-121-DCU1
Manual LioN-P EtherCAT® Digital-I/O Multiprotocol
Version 2.0 10/2017
Technical Support
[email protected]

Contents
Contents
1 About this manual 7
1.1 General information 7
1.2 Explanation of symbols 8
1.2.1 Use of danger information 8
1.2.2 Use of general information 8
1.2.3 EtherCAT® trademark information 8
1.3 Version information 9
1.4 Designations and synonyms 9
2 Safety instructions 10
2.1 Intended use 10
2.2 Qualified personnel 11
3 System description 12
3.1 About the LioN-P module series 12
3.2 Special product features 12
3.3 Product overview 13
4 Assembly and wiring 15
4.1 General information 15
4.2 Outer dimensions 16
4.2.1 Module 0980 ESL 3xx-111 16
4.2.2 Module 0980 ESL 3xx-121 17
4.3 Port assignments 17
4.3.1 EtherCAT® ports 17
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Contents
4.3.2 Power Supply with 7/8”, 5-pin 18
4.3.3 Power Supply with M12 power L-coded 19
4.3.4 Ports for the sensors/actuators 21
5 Starting operation 22
5.1 Downloading and installing the ESI file 22
5.2 Reading the MAC addresses 22
5.3 Setting the rotary switches 23
5.4 Configuring the controller 24
5.4.1 PDO Assignments 24
5.4.2 16DI modules: 0980 ESL 391-1x1 24
5.4.2.1 PDO 0x1A00, Input data in byte format 24
5.4.2.2 PDO 0x1A01, Input data in bit format 25
5.4.2.3 PDO 0x1A04, Error register 26
5.4.2.4 PDO 0x1A04, Diagnostic register 27
5.4.3 16DO modules: 0980 ESL 392-1x1 28
5.4.3.1 PDO 0x1600, Output data in byte format 28
5.4.3.2 PDO 0x1601, Output data in bit format 29
5.4.3.3 PDO 0x1A02, Output status in byte format 30
5.4.3.4 PDO 0x1A03, Output status in bit format 31
5.4.3.5 PDO 0x1A04, Error register 32
5.4.3.6 PDO 0x1A04, Diagnostic register 33
5.4.4 8DI/8DO modules: 0980 ESL 393-1x1 34
5.4.4.1 PDO 0x1A00, Input data in byte format 34
5.4.4.2 PDO 0x1A01, Input data in bit format 35
5.4.4.3 PDO 0x1A02, Output status in byte format 36
5.4.4.4 PDO 0x1A03, Output status in bit format 37
5.4.4.5 PDO 0x1A04, Error register 38
5.4.4.6 PDO 0x1A04, Diagnostic register 39
5.4.4.7 PDO 0x1600, Output data in byte format 40
5.4.4.8 PDO 0x1601, Output data in bit format 41
5.4.5 16DIO modules: 0980 ESL 390-1x1 41
5.4.5.1 PDO’s 0x1A00/0x1600, 16DI/DO with data in byte
format 45
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5.4.5.2 PDO 0x1A0, 16DI with data in byte format 46
5.4.5.3 PDO 0x1600, 16DO with data in byte format 47
5.4.5.4 PDO’s 0x1A10/0x1610, 8DI/DO with data in byte format 48
5.4.5.5 PDO 0x1A10, 8DI with data in byte format 49
5.4.5.6 PDO 0x1610, 8DO with data in byte format 50
5.4.5.7 PDO’s 0x1A10/0x1610, 8DI/8DO with data in byte
format 51
5.4.5.8 PDO’s 0x1A01/0x1601, 16DI/DO with data in bit format 52
5.4.5.9 PDO’s 0x1A01, 16DI with data in bit format 53
5.4.5.10 PDO 0x1601, 16DO with data in bit format 54
5.4.5.11 PDO’s 0x1A11/0x1611, 8DI/DO with data in bit format 55
5.4.5.12 PDO 0x1A11, 8DI with data in bit format 56
5.4.5.13 PDO 0x1611, 8DO with data in bit format 57
5.4.5.14 PDO’s 0x1A11/0x1611, 8DI/8DO with data in bit format 58
5.4.5.15 PDO 0x1A04, Error register 59
5.4.5.16 PDO 0x1A05, Diagnosis register 60
5.4.6 16DIO DCU module: 0980 ESL 390-121-DCU1 61
5.4.6.1 PDO 0x1A06, DCU Inputs (2 Bytes) 61
5.4.6.2 PDO 0x1602, DCU Outputs (2 Bytes) 61
5.4.6.3 PDO 0x1A08, DCU Additional Inputs (8 Signed Integer) 62
5.4.6.4 PDO 0x1604, DCU Additional Outputs (8 Signed
Integer) 63
5.4.7 Device parameter 63
5.4.7.1 General device settings 64
5.4.7.2 Failsafe function (for modules with output channels) 64
5.4.7.3 Surveillance timeout (for modules with output channels) 65
5.4.7.4 IO Direction Configuration (for 16DIO modules w/wo
DCU) 67
5.4.7.5 I/O Mapping Configuration (for 16DIO modules w/wo
DCU) 68
5.4.8 Configuration example with TwinCAT® 3 71
5.4.8.1 Configuration of 0980 ESL 390-1x1 modules 72
5.4.8.2 Configuration of 0980 ESL 391-1x1 - 0980 ESL 393-1x1
modules 74
5.4.8.3 EoE IP address 77
5.4.8.4 Activate Configuration 78
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6 The integrated web server 80
6.1 The Status page 80
6.1.1 Force Mode 81
6.2 The Configuration page (Config) 83
6.3 The System page 83
6.4 The DCU page 85
6.5 The Contact page 85
7 Diagnostics processing 87
7.1 Channel error 87
7.2 Voltage error at the M12 slots (sensor short- circuit) 88
7.3 Overload of output drivers 88
7.4 Error in the actuator power supply 89
7.5 Error in the system/sensor power supply 89
8 Emergency Messages 91
9 Firmware update 93
9.1 Firmware Update with EoE 93
9.2 Firmware Update with FoE 94
10 Technical data 97
10.1 General 97
10.2 Bus system 98
10.3 Power supply for the module electronics/sensors 99
10.4 Power supply for the actuators 99
10.5 Inputs 100
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10.6 Outputs 100
10.7 LEDs 102
11 Accessories 104
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1 About this manual 1.1 General information
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P modules with EtherCAT® interface. Keep the
manual where it is accessible to all users.
The texts, figures, diagrams, and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P modules with
EtherCAT® interface.
Please contact us if you have any detailed questions on installing and starting
up the devices. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. [phone] / 5044-0
Fax [phone]
[email protected]
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.
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1.2 Explanation of symbols 1 About this manual
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of general information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
1.2.3 EtherCAT® trademark information
EtherCAT® is registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
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1 About this manual 1.3 Version information
1.3 Version information
Index Created Changed Changed
Version number Version 1.0 Version 2.0
Date October 2016 October 2017
Name/ department MJ/ R&D MJ/ R&D
Table 1: Overview of manual revisions
1.4 Designations and synonyms
PDO Process Data Object
TxPDO Transmit Process Data Object
(I/O-device to EtherCAT® controller)
RxPDO Receive Process Data Object
(EtherCAT® controller to I/O-device)
USINT 8 Bit value
UDINT 32 Bit value
EC EtherCAT®
DCU Distributed Control Unit
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2.1 Intended use 2 Safety instructions
2 Safety instructions
2.1 Intended use
The devices described in this manual are decentralized input/output
assemblies on an EtherCAT® network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation of
the modules. Only connect devices to the modules that fulfill the requirements
of EN 61558-2-4 and EN 61558-2-6.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
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2 Safety instructions 2.2 Qualified personnel
Information on which cables and accessories are permitted for the installation
can be obtained from Lumberg Automation™ or is contained in this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software,
or non-adherence to the warning information contained in this manual,
can result in serious personal injury or damage to equipment.
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3.1 About the LioN-P module series 3 System description
3 System description
3.1 About the LioN-P module series
LioN modules (Lumberg input/output Network) function as the interface
in an industrial fieldbus system: They enable a central controller on the
management level to communicate with the decentralized sensors and
actuators on the field level. The typical protocol specific topologies (logical ring
topology for EtherCAT®) can be used not only in order to create reliable data
communication but also to significantly reduce the number of cables required
and thus also the costs for installation and maintenance. They additionally
enable easy, quick extension.
The modules of the LioN-P series have a very sturdy metal housing made
of die-cast zinc. The completely cast device housing protects the module
electronics from environmental effects and allows the device to be used in a
wide temperature range. Despite the sturdy construction, the modules have
compact dimensions and a low weight. They are especially suitable for use in
machines and installations with a moderate I/O concentration over separate
assemblies.
3.2 Special product features
Robust design The connection option provided
by the module series is the widely-
used M12 connector with A coding
for the I/O signals and D coding
for the network. The connectors
are also color-coded to prevent the
ports from being mixed up. The
output power circuits are electrically
isolated from the rest of the network
and the sensor electronics. This
reliably protects the control devices
from interference signals.
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3 System description 3.3 Product overview
Integrated switch The integrated 2-port Ethernet
switch of the modules allows a
line topology to be set up for the
EtherCAT® network.
Failsafe function The modules with digital output
channels provide a failsafe
function. This allows you to define
the behavior of every single
digital output channel in the case
of an interruption or a loss of
communication.
Integrated web server The integrated web server provides
status information, forcing of the
inputs and outputs for installation
checks and firmware update
functionality.
Multiprotocol support The multiprotocol modules allow
you to select different protocols for
communication within a fieldbus
system. In this way the multiprotocol
modules can be integrated into
different networks without it being
necessary to purchase modules
specific for each protocol.
3.3 Product overview
The LioN-P module series consists of 3 variants of modules with different I/O
functions. Detailed information is provided in the following table.
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3.3 Product overview 3 System description
Item number Description I/O ports Design
LioN-P module with 16 digital inputs
0980 ESL 391-111
Order number: 934 882-001
(7/8’’ power, multiprotocol)
0980 ESL 391-121
Order number: 934 879-001
(M12 power, multiprotocol)
16DI 8x M12 Sturdy/metal
LioN-P module with 16 digital outputs
0980 ESL 392-111
Order number: 934 882-002
(7/8’’ power, multiprotocol)
0980 ESL 392-121
Order number: 934 879-002
(M12 power, multiprotocol)
16DO 8x M12 Sturdy/metal
LioN-P module with 8 digital inputs and 8 digital
outputs
0980 ESL 393-111
Order number: 934 882-003
(7/8’’ power, multiprotocol)
0980 ESL 393-121
Order number: 934 879-003
(M12 power, multiprotocol)
0980 ESL 393-121-DCU1
Order number: 934 879-005
(M12 power, multiprotocol with distributed control
unit)
8DI/8DO 8x M12 Sturdy/metal
LioN-P module with 16 universal digital inputs
and outputs
0980 ESL 390-111
Order number: 934 882-007
(7/8’’ power, multiprotocol)
0980 ESL 390-121
Order number: 934 879-007
(M12 power, multiprotocol)
0980 ESL 390-121-DCU1
Order number: 934 879-009
(M12 power, multiprotocol with distributed control
unit)
16DI/DO 8x M12 Sturdy/metal
Table 2: Overview of module variants of the LioN-P series
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4 Assembly and wiring 4.1 General information
4 Assembly and wiring
4.1 General information
Mount the module with 2 screws (M4x25/30) for LioN-P on a level surface.
The torque required here is 1 Nm. Use washers for all fastening methods as
per DIN 125. For the mounting holes, use a distance of 190.3 to 191.8 mm
for LioN-P modules with 7/8" connector/socket, and a distance of 196.8 mm
to 198.3 mm for LioN-P modules with M12 power L-coded.
Attention: The modules have a ground connection with an M4 thread
for the conduction of interference currents and the EMC immunity. This
is labeled with the symbol for the ground and the designation XE.
Attention: Use a low-impedance connection to connect the module
to the reference ground. When using a grounded mounting surface,
you can make the connection directly via the fixing screws.
Attention: If the mounting surface not grounded, use a ground strap
or a suitable PE line. Use an M4 screw to connect the ground strap
or the PE line to the ground point and if possible put a washer and a
toothed washer below the fixing screw.
Attention: For UL application:
Be sure to use a UL-certified cable with a suitable evaluation to
connect the devices (CYJV or PVVA). To program the control, please
refer to the OEM information, and only use suitable accessories.
Attention: For UL application:
Only approved for interior use. Please note the maximum elevation of
2000 meters. Approved up to a maximum soiling level of 2.
Warning: Terminals, housings field-wired terminal boxes or
components can exceed temperatures of 60° C.
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4.2 Outer dimensions 4 Assembly and wiring
Warning: For UL application:
Use temperature-resistant cables with the following properties:
For the modules 0980ESL3x1-111 and 0980 ESL3x1-121 heat-
resistant up to at least 85° C.
For the modules 0980ESL3x0-1x1, 0980ESL3x2-1x1 and
0980 ESL3x3-1x1 heat-resistant up to at least 96° C.
4.2 Outer dimensions
4.2.1 Module 0980 ESL 3xx-111
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4 Assembly and wiring 4.3 Port assignments
4.2.2 Module 0980 ESL 3xx-121
4.3 Port assignments
All the contact arrangements shown in this chapter show the frontal view of
the connection area for the connectors.
4.3.1 EtherCAT® ports
All the contact arrangements shown in this chapter show the frontal view of
the connection area for the connectors.
DDesign: M12 socket, 4-pin, D-coded
DColor coding: green
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4.3 Port assignments 4 Assembly and wiring
Figure 1: Schematic drawing, ports X01, X02
Port Pin Signal Function
1 TD + Transmit Data +
2 RD + Receive Data +
3 TD - Transmit Data -
EtherCAT®
Port X01 (IN),
Port X02 (OUT)
4 RD - Receive Data -
Table 3: Assignment of ports X01, X02
Caution: Risk of destruction! Never connect the power supply to the
data cables.
4.3.2 Power Supply with 7/8”, 5-pin
DColor coding: gray
Figure 2: Schematic drawing, port X03 (IN)
Figure 3: Schematic drawing, port X04 (OUT)
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4 Assembly and wiring 4.3 Port assignments
Port Pin Signal Signal Function
0980 ESL 391-111 0980 ESL 390-111
0980 ESL 392-111
0980 ESL 393-111
1*see note GND_ULActuator
2 GND_USGND_USSystem/sensors
3 FE FE Functional earth
4 US (+24 V) US (+24 V) System/sensors
Power supply
X03, X04
5*see note UL (+24 V) Actuator
Table 4: Assignment of ports X03, X04
Attention: For the input module 0980 ESL 391-111 and 0980 ESL
390-111 used with inputs only profile 16DI or 8DI, the two contacts 1
and 5 are not required for the power supply to the actuators. However,
these two contacts are connected to each other on the connector and
socket side to enable 5- pin transmission of the power supply to a
downstream module.
Attention: Only use power supply units for the system/sensor
and actuator supply that correspond to PELV (Protective Extra
Low Voltage) or SELV (Safety Extra Low Voltage). Power supplies
according to EN 61558-2-6 (transformers) or EN 60950-1 (switching
power supply units) fulfill these requirements.
4.3.3 Power Supply with M12 power L-coded
DColor coding: gray
Figure 4: Schematic diagram of the M12 L-coding (connector), port X03 (IN)
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4.3 Port assignments 4 Assembly and wiring
Figure 5: Schematic diagram of the M12 L-coding (socket), port X04 (OUT)
Port Pin Signal Signal Function
0980 ESL 391-121 0980 ESL 390-121
0980 ESL 390-121-DCU1
0980 ESL 392-121
0980 ESL 393-121
1 US (+24 V) US (+24 V) System/sensors
2*see note GND_ULActuator
3 GND_USGND_USSystem/sensors
4*see note UL (+24 V) Actuator
Power supply
X03, X04
5 FE FE Functional earth
Table 5: Assignment of ports X03, X04
Attention: For the input module 0980 ESL 391-121 and 0980 ESL
390-121 used with inputs only profile 16DI or 8DI, the two contacts 2
and 4 are not required for the power supply to the actuators. However,
these two contacts are connected to each other on the connector and
socket side to enable 5 - pin transmission of the power supply to a
downstream module.
Attention: Only use power supply units for the system/sensor
and actuator supply that correspond to PELV (Protective Extra
Low Voltage) or SELV (Safety Extra Low Voltage). Power supplies
according to EN 61558-2-6 (transformers) or EN 60950-1 (switching
power supply units) fulfill these requirements.
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