FAAC E550 User manual

E550

1
ENGLISH
INDEX
1 WARNINGS............................................................................................................................................................. 3
2 TECHNICAL SPECIFICATIONS .................................................................................................................................. 3
3 OPERATING PARAMETERS ....................................................................................................................................... 3
4 E550 LAY-OUT AND COMPONENTS ........................................................................................................................ 3
4.1 DESCRIPTION OF COMPONENTS ............................................................................................................................ 3
5 ELECTRICAL CONNECTIONS ................................................................................................................................... 4
5.1 DESCRIPTION OF CONNECTIONS............................................................................................................................. 4
5.1.1 TERMINAL BOARD J1 (high voltage) ..........................................................................................................................4
5.1.2 TERMINAL BOARD J2 (high voltage) ..........................................................................................................................4
5.1.3 TERMINAL BOARD J3 (low voltage) ............................................................................................................................4
5.1.4. CONNECTOR J4 (low voltage) ..................................................................................................................................5
6 SIGNALLING LEDS (status of inputs) ....................................................................................................................... 5
7 PROGRAMMING .................................................................................................................................................... 5
7.1 BASIC PROGRAMMING ........................................................................................................................................... 6
7.2 ADJUSTMENT OF OPENING AND CLOSING LIMIT SWITCHES ..................................................................................... 6
7.3 ROTATION DIRECTION CHECK.................................................................................................................................. 6
7.4 ADVANCED PROGRAMMING .................................................................................................................................. 7
7.5 IDENTIFYING THE DOOR POSITION LIMITS ................................................................................................................ 7
8 AUTOMATED SYSTEM TEST....................................................................................................................................... 9
9 OPERATION OF ENCODER AND ELECTRONIC CLUTCH (ANTI-CRUSHING) ................................................................ 9
10 FUNCTION LOGICS ............................................................................................................................................... 10
WARNINGS
• Attention! To ensure the safety of people, it is important that you read all the following instructions.
• Incorrect installation or incorrect use of the product could cause serious harm to people.
• Carefully read the instructions before beginning to install the product and keep for future reference.
• The symbol highlights notes that are important for personal safety and the protection of the automated
system.
• The symbol calls your attention to notes on product specifications or operation.
CE DECLARATION OF CONFORMITY
Manufacturer: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: Control board E550
• conforms to the essential safety requirements of the following EEC directives
2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive
Additional note:
This product has undergone testing in a typical
standard configuration (all products built by FAAC S.p.A. )
Bologna, 01-08-2013
The Managing Director
A. Marcellan

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ENGLISH
1 WARNINGS
Attention: Before attempting any work on the control board (connections, maintenance), always turn off
power.
- Install, upstream of the system, a differential thermal breaker with adequate tripping threshold,
- Connect the earth cable to the terminal on the J1 connector of the board (see fig. 1).
Always separate power cables from control and safety cables (push-button, receiver, photocells).
To avoid any electrical disturbance, use separate sheaths or a screened cable (with the screen earthed).
The E550 control board was designed to command the opening of up-and-over doors with one or two motors.
Thanks to encoder control and opening and closing limit switches, if correctly used, it can guarantee installation in
conformity with current safety regulations.
The E550 SLAVE control board is an interface for the second motor, on which the courtesy light is also installed.
CONTROL BOARD E550
4 E550 LAY-OUT AND COMPONENTS
Power supply voltage
Vac (+6% -10%) / Hz. 230 / 50.
Absorbed power (W) 12
Max motors load (W) 800
Power supply
for accessories (Vdc) 24
Accessories max.current (mA) 300
Operating ambient temperature (°C) -20 / +55
Protective fuses mains / accessories circuit
Rapid connector Coupling to 5-pin Minidec board
Decoder, Receiver, RP/RP2
Terminal board inputs
(removable)
Open / Encoder / Opening safety
devices / Closing safety devices /
Opening limit switch / Closing limit
switch / Flashing light 230 Vac - 60W.
Terminal board outputs (removable)
Motor/Outside courtesy light 230 Vac
/ 24 Vdc power supply to accessories
Max load for integrated courtesy
light (W) 25
Max load for outside courtesy
light (W) 250
2 TECHNICAL SPECIFICATIONS
4.1 DESCRIPTION OF COMPONENTS
F1 FUSE 5x20 5A/250V (mains circuit)
F2 FUSE 5x20 500mA / 250V (accessories)
J1 TERMINAL-BOARD for 230 Vac power input
J2 TERMINAL-BOARD motor output, flashing light and ext. courtesy
light
J3 TERMINAL-BOARD: Low voltage inputs / accessories
J4 Rapid CONNECTOR: DECODER MINIDEC / RP RECEIVER
P1 “+” PUSH-BUTTON for programming
P2 “-” PUSH-BUTTON for programming
P3 “F” PUSH-BUTTON for programming
DL DISPLAY for signals and programming
LP1 Courtesy LIGHT 25W 230Vac E14
TF1 TRANSFORMER
Fig. 1
Logic Automatic / Semi-automatic
Pause Time Programmable from 0 to 4 min. (default 2 min.)
Max. thrust torque YES / NO
Fail Safe YES / NO
Pre-flashing Programmable from 0 to 10 sec. (default 0 sec.)
Electronic clutch Programmable on 50 levels
Limit switch intervention
mode 2 types of operating modes
Courtesy light timer Programmable from 0 to 4 min. (default 30 sec.)
Safety devices tripping
mode 3 types of operating modes
3 OPERATING PARAMETERS

3
E550
SLAVE
ENGLISH
5 ELECTRICAL CONNECTIONS
MOTOR
Fig. 3
Fig. 2 5.1.1 TERMINAL BOARD J1 (high voltage)
Terminal board for 230V~ 50Hz (L= Phase N=Neutral)
power supply.
Connect earth of electrical system and earth cable of the
operator to terminal “PE”.
5.1.2 TERMINAL BOARD J2 (high voltage)
230V~ Terminal board for connection of:
Motor: connect the motor phases (Black and Brown ca-
bles) to the OP and CL terminals. Connect the
common contact (Blue cable) to terminal COM.
Connect the thrust condenser in parallel with
respect to the phases.
Flashing lamp: connect a flashing lamp with max power
of 60W between terminals 15 and 16.
Courtesy light: connect the courtesy light of the SLAVE board
between terminals 14 and 16, or connect the
external lights with max. overall power of 250W
between these terminals.
5.1.3 TERMINAL BOARD J3 (low voltage)
1 = = inputs common contact /Negative of accessories supply
2 = = inputs common contact /Negative of accessories supply
3 = = Positive for powering 24Vdc ( ) accessories.
Max accessories load: 300mA.
To calculate absorption values, refer to the
instructions for individual accessories.
4 = -FSW TX = Negative for power supply to photocell transmitters .
Separate connection of the negative pole of the transmitters
makes it possible to use the Failsafe control on the photocells,
thus increasing the system’s safety level. If the Failsafe control
is disabled, the terminal is a negative for supply to accessories.
5 = FCA = Opening Limit switches contact (N.C.).
The opening limit switch consists of a micro-pushbutton
which, activated by the cam when the door reaches open
position, stops movement immediately or, according to
programming, after 3 sec.
6 = FCC = Closing limit switches contact (N.C.).
The closing Limit switch consists of a micro-pushbutton
which, activated by the cam when the door reaches clo-
sed position, stops movement immediately or, according
to programming, after 3 sec.
For control unit operation, both the limit switches
MUST BE connected.
7 = FSW OP = Opening Safety devices contact (N.C.)
Safety devices are all devices (photocells, sensitive ed-
ges,…) with N.C. contact, which, if there is an obstacle in
the area they protect, operate by stopping or reversing
the door opening movement (see chap.7.4 - Advanced
programming).
They have no effect during the closing stage.
If the opening safety devices are engaged while the door
is closed, they inhibit any Open pulse.
To install several safety devices, connect the N.C. contacts
in series.
If no opening safety devices are connected,
jumper connect “FSW OP” to terminal 4.
5.1 DESCRIPTION OF CONNECTIONS
MOTOR
MOTOR
THRUST
CAPACITOR
Single motor
Double motor
EXTERNAL
COURTESY LIGHT
OPENING
SAFETY DEVICE
CONTACT
FLASHING LAMP
THRUST
CAPACITOR
FLASHING LAMP
ENCODER
BROWN
BLUE
BLACK
THRUST
CAPACITOR

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ENGLISH
8 = FSW CL = Closing Safety devices contact (N.C.)
Safety devices are all devices (photocells, sensitive ed-
ges,…) with N.C. contact, which, if there is an obstacle
in the area they protect, operate to reverse door closing
movement. They have no effect during the opening sta-
ge, except in the Ad function (see chap.7.4. - Advanced
programming).
If the closing safety devices are engaged while the door
is open, they inhibit any Open pulse.
To install several safety devices, connect the N.C. contacts
in series.
If no closing safety devices are connected,
jumper connect “FSW CL” to terminal 4.
9 = ENCODER = Input for encoder signal.
The signal received from the encoder must be connected
to this terminal. To supply power to the encoder, connect
the remaining two wires to terminals “1 - 3” observing the
polarity indicated on the lay-out of Fig. 2.
The control unit will not operate without an encoder.
For two-motor applications, the encoder must
be applied only to motor 1 (the one with the
board).
10 = OPEN = OPEN Command (N.O.)
Any device (push-button, detector,…) which, by closing a
contact, supplies an opening pulse to the door.
To install several Open devices, connect N.O. contacts
in parallel.
STOP = STOP command (N.C.)
A suitable device which, by opening a contact, immediately
stops door movement. Connect the STOP in series to the
common contact of the limit switches (see Fig 2) If a STOP
Push-button cannot be connected, connect the common
contact of the limit switches to terminal 2. To install several
STOP devices, connect N.C. contacts in series.
5.1.4. CONNECTOR J4 (low voltage)
Connector J4 (Fig. 4) is used for rapid connection of Minidec,
Decoder and RP Receivers. The receiver/decoding
board must be inserted with the components facing the
board.
Insert and remove the board ONLY after cutting
power.
A two-digit display is installed on the board. During normal
operation, it indicates the status of the inputs. We show
below the exact correspondence between the horizontal
segments (we will call them LEDs from now on) of the
display and the inputs.
The table below indicates the status of the LEDs in relation
to the status of the inputs.
Tab.1 STATUS OF LEDS
LED ON OFF
OPEN Opening command active Opening command
inactive
ENCODER LED flashes during operation
FSW OP Opening safety devices
released
Opening safety devices
engaged
FSW CL Closing safety devices
released
Closing safety devices
engaged
FCA Opening limit switch
free
Opening limit switch
engaged
FCC Closing limit switch free Closing limit switch
engaged
Led on = closed contact / led off = open contact
6 SIGNALLING LEDS (status of inputs)
An example of the
connection of the
radio receiver
Fig. 4
7 PROGRAMMING
Power up the system, checking that no pulse
generator is active and can send an OPEN
command.
With this control board, you can adjust the force, speed
and sensitivity parameters in compliance with what is
specified by current regulations to respect the impact
curve. (see paragraph 7.2).
To program the operation of the automated system, you
must access the “PROGRAMMING” mode.
Programming is in two parts: BASIC PROGRAMMING and
ADVANCED PROGRAMMING.
modification of the programming
parameters is immediately effective,
whereas definitive memory-storage
occurs only on exiting programming and
returning to the view of the status of the
automated system. If you cut power to
the board before returning to view the
status, all the modifications made will
be lost.
You can return to viewing the status from
any point of programming at any level,
by pressing keys F and - simultaneously.
: The statuses of the LEDs with door closed and
at rest are highlighted in bold.

5
ENGLISH
BASIC PROGRAMMING
Display Function dF01
dF DEFAULT PROGRAMMING:
00 Neutral condition.
0 1 Default 01 loaded
02 Default 02 not used
03 Default 03 not used
04 Default 04 not used
If you do not wish to load or modify a default, leave dF on value 00.
00
LO FUNCTION LOGICS:
ESemi-automatic
EP Semi-automatic “Step-by-step”
AAutomatic
AP Automatic “Step-by-step”
E
PA PAUSE TIME:
This operates only if an automatic logic was selected. Can be adjusted from 0 to 59 sec in one second
steps.
Next, the viewing changes in minutes and tenths of a second (separated by a dot) and time is adjusted in 10
second steps, up to the maximum value of 4.1 minutes.
ES: if the display shows 2.5, the pause time will be 2 min and 50 sec.
2.0
In
To exit programming and return to display of inputs status.
(see chapter 6)
7.1 BASIC PROGRAMMING
To access BASIC PROGRAMMING, use push-button F:
• if you press it (and hold it down), the display shows the name of the first function.
• if you release the push-button, the display shows the value of the function, which can be changed with keys + and -.
• if you press F again (and hold it down), the display shows the name of the next function.
• when you reach the last function, press the F push-button to exit programming, and the display resumes showing
the inputs status.
The following table (Tab.2) indicates the sequence of functions accessible in BASIC PROGRAMMING:
Tab. 2
7.3 ROTATION DIRECTION CHECK
Procedure for checking exact connection of motor phases:
1) Put the operator in manual mode.
2) Manually take the door to its opening mid-point.
3) Lock the operator.
4) Power up the system.
5) Send an opening pulse (OPEN) and check if the motor executes a door opening operation. If the door closes, change
over the phases of the electric motor on the terminal-board (black and brown cables) of the board.
For two-operator applications: assign the same wire colours to the “COM,OP,CL” terminals of the E550 board and of the
SLAVE board, and, if you have to change over the phases, change them over for both motors.
• The board carries out an electronic control (the connected motor must be present) before every start. If you
attempt to make the board operate without motor load or with an insufficient load, no power is supplied at
motor output.
• The courtesy light lights up when the motor starts and remains lighted for the programmed time, starting when
the movement has finished.
7.2 ADJUSTMENT OF OPENING AND CLOSING LIMIT SWITCHES
1) Release the operator.
2) Open the door to the required point; adjust the cam until the FCA micro push-button is activated.
3) Tighten the screw on the cam.
4) Close the door to the required point; adjust the cam until the FCC micro push-button is activated.
5) Tighten the screw on the cam.
6) Relock the operator.

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Fig. 5 Fig. 6
As it moves, and according to its position, the up-and-over door requires different force, speed and sensitivity. This
control board is provided with independent adjustment of parameters ( F1 , S1 , E1 , F2 , S2 , E2 ) during closing, between
the top (zone B) and bottom (zone A) of the door.
To pick out the two zones A and B, point X must be located; refer to Fig. 5 or 6.
1) Release the operator.
2) Position the up-and-over door at 30°.
3) To facilitate positioning the door at 30°, use the positioning template, located at the end of this manual.
4) Locate and mark point X as shown in Fig. 5 or 6.
5) Close the door by hand, relock the operator and power up the system.
6) Access ADVANCED PROGRAMMING with push-buttons F and +, and display the first function ( Po ).
7) Give an OPEN command, open the door electrically, inclining it until you reach the coincidence with point X.
8) Stop the door with another OPEN command.
9) Take a note of the value indicated on the display as the value of parameter P1, for subsequent input (e.g. P1 = 20).
10) Give an OPEN command, and open the door completely.
11) Wait for the motor to stop.
12) Take a note of the value indicated on the display as the value of parameter P2, for subsequent input (e.g. P2 = 32).
13) Input values P1 and P2 which you had annotated in the ADVANCED PROGRAMMING parameters.
Run the impact curve test and, if necessary, modify values F1 , S1 , E1 , F2 , S2 , E2 in order to respect current legal
regulations.
7.5 IDENTIFYING THE DOOR POSITION LIMITS
7.4 ADVANCED PROGRAMMING
To access ADVANCED PROGRAMMING, use push-button F and +:
1) press push-button F and, while holding it down, press push-button +.
2) if you release the push-button +, the display shows the name of the first function ( PO ).
3) if you release the F push-button, the display shows the value of the function, which can be changed with keys + and -.
4) if you press F again (and hold it down), the display shows the name of the next function, etc.
5) when you reach the last function, press the F push-button to exit programming, and the display resumes showing
the inputs status (see chapter 6).
6) At any point of ADVANCED PROGRAMMING, you can save the modifications and exit directly by pressing push-button
F and, while holding it down, simultaneously pressing push-button -.
The following table (Tab.3) indicates the sequence of functions accessible in ADVANCED PROGRAMMING.

7
ENGLISH
ADVANCED PROGRAMMING
Display Function dF01
Po POSITION OF DOOR:
Shows the position of the door during motorised movement from 00 to 59.
For an explanation of parameter PO refer to chapter 7.5.
00
P1 UPPER LIMIT OF ZONE A:
Defines the upper limit of zone A, in which to subsequently adjust the force, speed and sensitivity functions of
the encoder F1, S 1 , E1. (input value P1 as explained in chapter 7.5).
20
P2 UPPER LIMIT OF ZONE B:
Defines the upper limit of zone B, in which to subsequently adjust the force, speed and sensitivity functions of
the encoder F2, S2, E2. (input value P2 as explained in chapter 7.5).
32
oF
OPENING FORCE:
Adjusts force during opening from 01 to 50.
25
F2
CLOSING FORCE IN ZONE B:
Adjusts force during closing from 01 to 50.
30
F1
CLOSING FORCE IN ZONE A:
Adjusts force during closing from 01 to 50.
20
S2
CLOSING SPEED IN ZONE B:
Adjusts closing speed in zone B from 01 to 10
(10 = max. speed, 01 = min. speed).
05
S1
CLOSING SPEED IN ZONE A:
Adjusts closing speed in zone A from 01 to 10
(10 = max. speed, 01 = min. speed).
03
E2
ENCODER SENSITIVITY IN ZONE B:
Adjusts anti-crushing sensitivity in zone B from 01 to 50
(50 = min. sensitivity, 01 = max. sensitivity).
04
E1
ENCODER SENSITIVITY IN ZONE A:
Adjusts anti-crushing sensitivity in zone A from 01 to 50
(50 = min. sensitivity, 01 = max. sensitivity).
03
LP
COURTESY LIGHT:
To set lighted time of the courtesy light.
Can be adjusted from 0 to 59 sec in one-second steps.
Afterwards, the viewing changes in minutes and tenths of a second (separated by a dot) and time is adjusted
in 10 second steps, up to the maximum value of 4.1 minutes.
E.g. if the display shows 2.5, the pause time will be 2 min and 50 sec.
30
Tab. 3

8
ENGLISH
bo
MAXIMUM TORQUE AT THRUST:
Y = Active no = Excluded
Y
FS
FAIL SAFE (safety devices operational check):
Y = Active no = Excluded
no
PF
PRE-FLASHING of flashing light:
Can be adjusted from 0 to 10 sec in one-second steps.
00
FC
LIMIT SWITCH TRIPPING MODE:
no = FCA/FCC: Stops immediately.
Y = FCA/FCC: Stops after a 3 sec. slow-down.
Y
Ph
SAFETY DEVICES TRIPPING MODE:
Sets motor operation when safety devices engaged:
St = FSW OP locks opening movement, and on release, resumes opening.
Ad = When up-and-over idle (closed, open or locked) and FSW CLs engaged, an OPEN pulse activates the
flashing light, but movement begins only when FSW CL
(1)
(ADMAP function) disengages.
While the door is moving, FWS OP reverses and FSW CL locks and reverses at disengagement
(1)
.
CL = FSW OP reverses the opening movement, FSW CL reverses closing movement.
(1)
With pre-flashing selected, movement begins after the set pre-flashing time.
CL
In
To exit programming and return to display of inputs status.
(see chapter 6)
8 AUTOMATED SYSTEM TEST
When you have finished programming, check if the system is operating correctly.
Check if force is adequately adjusted and if the safety devices operate correctly.
Also run the impact test and see if it conforms to current regulations.
Otherwise, change the force, speed and sensitivity parameters in order to be again within the set values.
9 OPERATION OF ENCODER AND ELECTRONIC CLUTCH (ANTI-CRUSHING)
Thanks to encoder control and an electronic system for adjusting motor torque, the E550 board, if correctly used,
guarantees installation conforming to current safety regulations.
The encoder is active during both door opening and closing stages, until one of the two limit switches is tripped.
The encoder intervenes during opening, stopping the door movement.
During the closing stage, the encoder reverses door motion until the door is completely reopened.
The board also has a motor torque adjustment electronic system which, according to the setting, limits door thrust,
respecting current legal regulations.
• Encoder intervention DOES NOT DISABLE automatic re-closing.
• The electronic clutch must be adjusted in conformity with current safety regulations.

9
ENGLISH
Tab. 4/a
Tab. 4/b
10 FUNCTION LOGICS
LOGIC “E” PULSES
STATUS OF THE
AUTOMATED SYSTEM OPEN FSW CL FSW OP STOP
CLOSED opens (1) no effect
(function Ad excluded)
no effect
(inhibits opening)
no effect
(inhibits opening)
OPENING stops operation no effect see
programming stops operation
OPEN closes (1) no effect
(function Ad excluded) no effect stops operation
CLOSING reverses immediately
at opening reverses immediately at opening no effect stops operation
STOPPED closes (1) inhibits closing no effect no effect
(inhibits opening)
LOGIC “EP” PULSES
STATUS OF THE
AUTOMATED SYSTEM OPEN FSW CL FSW OP STOP
CLOSED opens (1) no effect
(function Ad excluded)
no effect
(inhibits opening)
no effect
(inhibits opening)
OPENING stops operation no effect see
programming stops operation
OPEN closes (1) no effect
(function Ad excluded) no effect stops operation
CLOSING stops operation reverses immediately
at opening no effect stops operation
STOPPED restarts in opposite direction (always closes
after a Stop) inhibits closing no effect no effect
(inhibits opening)
(1) With pre-flashing selected, movement begins after the set pre-flashing time.
When the Encoder is tripped, this causes stop at opening and reverse at closing.
Tab. 4/c
Tab. 4/d
LOGIC “A” PULSES
STATUS OF THE
AUTOMATED SYSTEM OPEN
FSW CL FSW OP STOP
CLOSED
opens and closes again
after pause time (1
)
no effect
(function Ad excluded)
no effect
(inhibits opening)
no effect
(inhibits opening)
OPENING no effect no effect see
programming stops operation
OPEN IN PAUSE recharges pause time
no effect
(inhibits closing) no effect stops operation
CLOSING reverses immediately
at opening reverses immediately at opening no effect stops operation
STOPPED closes (1)
no effect
(inhibits closing) no effect no effect (inhibits opening)
LOGIC “AP” PULSES
STATUS OF THE
AUTOMATED SYSTEM OPEN
FSW CL FSW OP STOP
CLOSED
opens and closes again
after pause time (1
)
no effect
(function Ad excluded)
nessun effetto
(inibisce apertura)
no effect
(inhibits opening)
OPENING stops operation no effect see
programming stops operation
OPEN IN PAUSE stops operation no effect
(inhibits closing) no effect stops operation
CLOSING reverses immediately
at opening reverses immediately at opening no effect stops operation
STOPPED closes (1)
no effect
(inhibits closing) no effect no effect (inhibits opening)

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