JOYTECH DKC500DC User manual

DKC500DC GATE OPENER
ORIGINAL OPERATING INSTRUCTIONS
DEAR CUSTOMER,
THANK YOU FOR PURCHASING THIS PRODUCT. PLEASE READ ALL THE INSTRUCTIONS IN THIS
MANUAL CAREFULLY, BEFORE YOU ASSEMBLE OR USE THE PRODUCT. SHOULD YOU PASS ON THIS
PRODUCT TO THIRD PARTIES, PLEASE HAND OVER THE INSTRUCTION MANUAL ALONG WITH IT.

IMPORTANT SAFETY INFORMATION
MAKE SURE THE POWER SUPPLY (AC110V OR AC220V) OF THE GATE OPERATOR IS SUITABLE FOR THE POWER SUPPLY OF THE ELECTRICAL
OUTLET YOU ARE USING.
DO NOT ALLOW CHILDREN TO PLAY WITH FIXED CONTROLS. KEEP REMOTE CONTROLS AWAY FROM CHILDREN.
REMOTE CONTROL IS SINGLE BUTTON CONTROL, IT MEANS THAT ONE BUTTON CONTROL ON, STOP, OFF MOLD, WHEN PRESSING BUTTON
FOR EACH MOLD, THE INDICATOR LIGHTENED.
IN ADDITION TO THE REMOTE CONTROL OPERATING MOLD, MANUALLY FREE THE KEY CAN BE USED TO LIBERATING THE MOTOR AND DOOR,
THE DOOR CAN BE RUN MANUALLY, PULL DOWN THE RELIEF HANDLE 90 DEGREES INTO HORIZONTAL POSITION FOR RELIEF, RELIEF THE
HANDLE AND CLOSE FOR LOCKING.
SEE INSTRUCTIONS 9.
WHEN OPERATING A BIASED-OFF SWITCH, MAKE SURE THAT OTHER PEOPLE ARE KEPT AWAY.
FREQUENTLY EXAMINE THE INSTALLATION FOR IMBALANCE AND SIGNS OF WEAR OR DAMAGE TO CABLES, SPRINGS AND MOUNTING. DO
NOT USE IF REPAIR OR ADJUSTMENT IS NECESSARY.
THIS EQUIPMENT IS NOT SUITABLE FOR PERSONS WITH REDUCED PHYSICAL OR SENSORY AND MENTAL CAPABILITIES, LACK OF EXPERIENCE
OR KNOWLEDGE (INCLUDING CHILDREN),
UNLESS THEY HAVE BEEN GIVEN SUPERVISION BY A PROFESSIONAL PERSON.
REPAIRS MAY ONLY BE CARRIED OUT BY PROFESSIONALS WITH THE APPROPRIATE KNOWLEDGE ABOUT THE DEVICE.

PARTS LIST
GATE OPERATOR 1
MAGNETIC LIMIT BLOCK & MAGNET 1
SCREW M6X20 FOR SPRING LIMIT BLOCK 4
REMOTE CONTROL 2
KEY (MANUAL OPERATION) 2
HOOK FOR GATE OPERATOR 4
NUT (M8) FOR GATE OPERATOR 8

TECHNICAL INFORMATION
VOLTAGE DKC500DC
MOTOR VOLTAGE 110V/220V 50/60HZ
MOTOR SPEED 24VDC
ENGINE SPEED 1400RPM
OUTPUT ENGINE 150 W
REMOTE CONTROL OPERATING DISTANCE 30M
REMOTE CONTROL MODE SINGLE BUTTON
OUTPUT SHAFT HEIGHT 48.5MM
MAX GATE WEIGHT 500KG
OUTPUT TORQUE 10 N.M
LIMIT SWITCH MAGNETIC LIMIT SWITCH
NOISE DEVELOPMENT <56 DB
DUTY CYCLE MAX 10 MIN
REMOTE CONTROL SETTINGS 25
ENVIRONMENTAL TEMPERATURE -20C - +50C
GATE SPEED 13M/MIN
INSTALLATION
THE GATE OPERATOR IS SUITED TO GATES WITH A WEIGHT OF UP TO 600KG AND A WIDTH OF UP TO 12M.
THIS GATE OPERATOR WORKS WITH A RAIL WHICH IS DRIVEN BY A GEAR. THE GATE OPERATOR MUST BE
INSTALLED ON THE INSIDE OF THE GATE (CONSTRUCTION FIG 1)
PREPARATION OF THE GATE
MAKE SURE THE GATE IS PROPERLY INSTALLED AND SLIDES SMOOTHLY BEFORE INSTALLING THE GATE OPERATOR. THE GATE
MUST BE LEVEL AND MORE FREELY.
ELECTRIC CABLE –IN ORDER TO PROTECT THE CABLE, USE PVC CONDUIT FOR LOW VOLTAGE POWER CABLES AND CONTROL
WIRES. CONDUIT MUST BE PRESET INTO THE CONCRETE WHEN IT IS POURED. WIRES INSIDE THE CABLES SHOULD BE LOCATED
AND PROTECTED IN SUCH A WAY THAT NO DAMAGE CAN RESULT FROM CONTACT WITH ANY ROUGH OR SHARP PARTS.
WARNING
•BEFORE INSTALLING THE DRIVE, CHECK THAT THE DRIVEN PART IS IN GOOD MECHANICAL CONDITION, CORRECTLY
BALANCED AND OPENS AND CLOSES PROPERLY.
•THE CONTROL DEVICE CANNOT BE INSTALLED ABOVE 2.5M ON THE FLOOR, CONTROL DEVICE AND DRIVE DEVICE
SHOULD BE INSTALLED TOGETHER ON THE FLOOR.
•THE PRODUCT CANNOT CONTROL WICKET DOOR OR 1 SET DRIVE DEVICE CANNOT CONTROL 2 DOORS.
•WHEN INSTALLING THE PRODUCT, MAXIMUM DISTANCE FROM THE WALL IS NO MORE THAN 200M,M. THE MAX
DISTANCE FROM THE GROUND CANNOT EXCEED 50MM.
•PLEASE CHECK INSTRUCTION 4.1-4.4 WHEN INSTALL THE DRIVE DEVICE.
•THE ACTUATING MEMBER OF A BIASED-OFF SWITCH IS TO BE LOCATED WITHIN DIRECT SIGHT OF THE DRIVE PART, BUT
AWAY FROM MOVING PARTS. UNLESS IT IS KEY OPERATED, IT IS TO BE INSTALLED AT A MIN HEIGHT OF 1.5M AND NOT
ACCESSIBLE TO THE PUBLIC.
•AFTER INSTALLATION, ENSURE THAT THE MECHANISM IS PROPERLY ADJUSTED AND THAT THE PROTECTION SYSTEM AND
ANY MANUAL RELEASE FUNCTION CORRECTLY.

INSTALLATION OF THE GATE OPERATOR
•THE BASE UNIT OF THE GATE OPERATOR REQUIRES A CONCRETE PAD IN
ORDER TO MAINTAIN PROPER STABILITY. THE CONCRETE PAD SHOULD BE OF
THE DIMENSIONS (APPROXIMATELY) 450MMX300MMX200MM (L X W X H)
IN ORDER TO PROVIDE ADEQUATE WEIGHT AND STRUCTURE TO ENSURE A
STURDY CONSTRUCTION.
•PUT THE HOOKS INTO THE CONCRETE PAD (DISTANCE BETWEEN HOOKS
SHOWN IN FIG 3)
•AFTER THE CONCRETE HAS CURED, MOUNT THE GATE OPERATOR BASE TO
THE CONCRETE PAD.
•MAKE SURE THAT THE BASE IS PROPERLY LEVELED.
•CHECK THE OPERATOR AND MAKE SURE IT IS PARALLEL TO THE GATE.
•ALTERNATIVELY, YOU CAN USE WEDGE ANCHORS TO FIX THE OPERATOR.
INSTALLATION OF MAGNETIC OR SPRING LIMIT BLOCK
THE MAGNETIC OR SPRING LIMIT SWITCH IS USED TO ACCURATELY STOP THE GATE IN OPENED AND
CLOSED POSITIONS.
INSTALLATION OF THE RAIL
WHEN THE SPRING LIMIT SWITCH IS REACHED BY THE SPRING LIMIT BLOCK, THE GATE STOPS AT
OPENED AND CLOSED POSITION. THE GATE WILL NOT MOVE EVEN IF YOU PRESS ‘OPEN’ OR ‘CLOSE’
BUTTON.
•EACH RAIL ELEMENT HAS THREE HOLES. ATTACH ONE SET OF SCREWS (10) TO EACH HOLE (FIG 4).
•LAY THE FIRST PIECE OF RAIL ON THE GEAR AND WELD THE FIRST NUT ON THE GATE (FIG 5)
•MOVE THE GATE MANUALLY, CHECKING IF THE RAIL IS RESTING ON THE GEAR, AND WELD THE
SECOND AND THIRD NUT.
•ATTACH ANOTHER RAIL ELEMENT NEXT TO THE PREVIOUS ONE. MOVE THE GATE MANUALLY AND
WELD THE THREE NUTS AS WITH THE FIRST RAIL, PROCEEDING UNTIL THE GATE IS FULLY
COVERED..
•WHEN THE RAIL HAS BEEN INSTALLED, MAKE SURE THAT IT MESHES CORRECTLY WITH THE GEAR.
•THE SPACE BETWEEN RAIL AND GEAR SHOULD BE 0.5MM.

•RELEASE THE GEAR WITH THE KEY (SEE MANUAL OPERATION) AND PUSH
THE SLIDING GATE MANUALLY TO PRE-DETERMINE THE POSITION.
•ATTACH THE BLOCK WITH THE RAIL AT THE SIDES WITH SCREW (3) (FIG
7) AND LOCK THE GEAR AGAIN.
•MOVE THE GATE ELECTRICALLY, ADJUST THE BLOCK TO THE PROPER
POSITION UNTIL THE POSITION OF THE OPENING AND CLOSING ARE
AS YOU WISHED.
INSTALLATION OF THE INFRARED SENSOR
THE INFRARED SENSOR IS USED TO CHECK FOR ANY MOVEMENT AROUND
THE GATE WHEN OPENING AND CLOSING. IF INFRARED RAY IS INTERRUPTED,
THE GATE OPERATOR WILL IMMEDIATELY REVERSE AND RUN THE OTHER
DIRECTION. THIS FEATURE DOES NOT WORK IF THE GATE IS FULLY OPENED
AND CLOSED.
•THE INSTALLATION HEIGHT SHOULD BE 20CM AND THE DISTANCE SHOULD
NOT BE SMALLER THAN 2 METERS.
•AT FIRST, ATTACH THE RECEIVER OF THE INFRARED SENSOR PERPENDICULAR
TO THE WALL WITH SCREWS. THE CONNECTION KNOW SHOULD BELOW
(FIG 8).
•THEN ATTACH THE EMITTER OF THE INFRARED SENSOR ON THE OTHER SIDE.
THE CONNECTION KNOW SHOULD ALSO BE BELOW.
•MAKE SURE THE RECEIVED AND THE EMITTER ARE ON THE SAME LEVEL.
•CONNECT THE RECEIVER AND THE EMITTER WITH CABLES ACCORDING TO
FIG 9.
WARNING
1. THE INFRARED SENSOR DOES NOT WORK IF THE DISTANCE BETWEEN
RECEIVER AND THE EMITTER IS SMALLER THAN 2 METERS.
2. DUST WILL AFFECT THE RECEPTION OF INFRARED SENSOR. PLEASE
REGULARLY CLEAN THE INFRARED SENSOR.

WARNING
MAKE SURE THAT THE POWER IS OFF BEFORE MAKING ANY ELECTRICAL
CONNECTIONS. REMOVE THE COVER OF OPERATOR AND OPEN THE
CONTROL BOARD.
POWER INPUT CONNECTION
POWER INPUT: L (LIVE), N (NEUTRAL) (AC220V) SEE THE FOLLOWING PICTURE.
THE GATE OPENER MUST BE GROUNDED. YOU WILL FIND THE EARTH
CONNECTOR ON THE BASE PLATE.
INFRARED SENSOR CONNECTION
THE INFRARED SENSOR CONNECTION PLEASE SEE FIG 9.
VERIFY THE OPENING DIRECTION
IF THE GATE DOES NOT MOVE IN THE DESIRED DIRECTION, THEN YOU WILL NEED TO REVERSE THE
MOTOR OPERATING DIRECTION BY EXCHANGE RED AND BLACK WIRES AND MOT TERMINAL J4, AND
EXCHANGE OP AND CL OF TERMINAL J10
CAUTION LIGHT CONNECTION
CONNECT CAUTION LIGHT WIRE TO ‘ALM’ IN TERMINAL J8
SINGLE BUTTON SWITCH / THREE BUTTON SWITCH CONNECTION
CONNECT OPEN WIRE OF THREE-BUTTON SWITCH TO TERMINAL J7, THE OPEN WIRE OF THE SWITCH
TO 1 OF J7, THE CLOSE WIRE OF THE SWITCH TO 2 OF J7, THE STOP WIRE OF THE SWITCH TO 3 OF J7,
AND THE COMMON WIRE OF THE SWITCH TO 4 OF J7.

VR1: FOR MOTOR WORKING TOTAL TIME ADJUSTMENT.
CLOCKWISE ROTATION TO INCREASE, COUNTER-CLOCKWISE ROTATION
TO REDUCE. THE TOTAL TIME CAN BE SET TO 10 SECONDS AS MINIMUM
AND 90 SECONDS AS MAXIMUM.
VR2: FOR MOTOR OUTPUT FORCE ADJUSTMENT OF OPEN TO KEEP SAFE
USAGE. CLOCKWISE ROTATION TO INCREASE, COUNTER-CLOCKWISE
ROTATION TO REDUCE.
VR3: FOR MOTOR OUTPUT FORCE ADJUSTMENT OF CLOSE TO KEEP
SAGE USAGE. CLOCKWISE ROTATION TO INCREASE, COUNTER-
CLOCKWISE ROTATION TO REDUCE.
DIP SWITCH ADJUST:
REMOTE CONTROL
THE REMOTE CONTROL WORKS IN A SINGLE CHANNEL MODE. IT HAS FOUR
BUTTONS. SEE FIG 2 REMOTE TRANSMITTER.
YOU CAN PROGRAM/LEARN BUTTON 1, BUTTON 2, BUTTON 3 INDIVIDUALLY. IF
YOU LEARN BUTTON 1, THE BUTTON 1 AND BUTTON 4 ARE ENABLED, IF YOU LEARN
BUTTON 2 TOO, THE BUTTON 2 AND 4 ARE ENABLED, THE BUTTON ONE IS
DISABLED.
FIG 2 REMOTE TRANSMITTER
ADDING EXTRA REMOTE CONTROLS (LEARN): REMOVE THE COVER, PRESS AND HOLD
THE LEARN BUTTON ‘K4’ (FIG 1) MORE THAN 2 SECONDS, THEN THE LED AND THE
LEARN (FIG 1) WILL BE ON, THEN PRESS THE REMOTE CONTROL BUTTON WHICH YOU
WANT TO USE, THE LED WILL TURN ON ABOUT 2 SECONDS AND THEN TURN OFF
AGAIN. THE LEARNING PROCESS IS FINISHED.
UP TO 25 REMOTE CONTROLS MAY BE USED.
ERASE REMOTE CONTROLS –TO ERASE ALL REMOTES, PRESS AND HOLD LEARN
BUTTON, THE LED OF LEARN WILL TURN ON, RELEASE THE BUTTON UNTIL THE LED
TURNS OFF. THIS INDICATES THAT ALL THE REMOTE CONTROLS HAVE BEEN ERASED
COMPLETELY, IF YOU CHANGE ANOTHER MANUFACTORY CODE TRANSMITTER MUST
ERASE FIRST.
NOTE: SOLAR CHARGE CONTROLLER/SIMPLE CONTROLLER, BACK UP BATTERY,
SOLAR PANELS ARE OPTIONAL ACCESSORIES, EXTRA COST.

1. SIMPLE CHARGE CONTROLLER WIRES CONNECT TO CONTROL
BOARD OF DKC500DC & BATTERY:
2. SOLAR CONTROLLER WIRES CONNECT TO CONTROL BOARD OF
DKC500DC:
NOTE: THE SOLAR PANELS AND BATTERY WIRE CONNECT ACCORDING
TO THE SOLAR CHARGE CONTROLLER CONNECTION SPECIFICATION.