JOYTECH PY800AC User manual

Sliding Gate Operator
User's Manual
PY800AC/PY1400AC
PY800AC/PY1400AC
PY800AC/PY1400AC
PY800AC/PY1400AC

PY800AC/PY1400AC SLIDING GATE OPERATOR
1
1.
1.
1.
1. Products
Products
Products
Products introduction
introduction
introduction
introduction
please
please
please
please read
read
read
read the
the
the
the instructions
instructions
instructions
instructions carefully
carefully
carefully
carefully before
before
before
before proceeding.
proceeding.
proceeding.
proceeding.
MCU
MCU
MCU
MCU is
is
is
is supplied
supplied
supplied
supplied to
to
to
to control
control
control
control the
the
the
the gate
gate
gate
gate operator.
operator.
operator.
operator.
Keypad
Keypad
Keypad
Keypad /
/
/
/ single
single
single
single button
button
button
button interface.
interface.
interface.
interface.
Photo
Photo
Photo
Photo beam
beam
beam
beam safety
safety
safety
safety beam
beam
beam
beam interface.
interface.
interface.
interface.
User
User
User
User can
can
can
can select
select
select
select Auto-close
Auto-close
Auto-close
Auto-close function.
function.
function.
function.
Manual
Manual
Manual
Manual key
key
key
key release
release
release
release design
design
design
design for
for
for
for emergency
emergency
emergency
emergency purposes.
purposes.
purposes.
purposes.
2.
2.
2.
2. Important
Important
Important
Important safety
safety
safety
safety information
information
information
information
Carefully read and follow all safety precaution s and warning before
attempting to install and use this automatic gate operator.
Make
Make
Make
Make sure
sure
sure
sure the
the
the
the Power
Power
Power
Power supply
supply
supply
supply (AC220V
(AC220V
(AC220V
(AC220V or
or
or
or AC110V)
AC110V)
AC110V)
AC110V) of
of
of
of the
the
the
the gate
gate
gate
gate operator
operator
operator
operator is
is
is
is
suitable
suitable
suitable
suitable for
for
for
for the
the
the
the power
power
power
power supply
supply
supply
supply in
in
in
in your
your
your
your area.
area.
area.
area.
3.
3.
3.
3. Main
Main
Main
Main technical
technical
technical
technical parameters
parameters
parameters
parameters
Type PY800AC PY800ACU PY1400AC PY1400ACU
Power supply 220V, 50Hz 110V, 60Hz 220V, 50Hz 110V, 60Hz
Motor speed 42rpm 47rpm 42rpm 47rpm
Rated output power of
motor
360W 500W
Remote control operating
distance
30m
(Frequency: 433.92mHz)
30m (Frequency:433.92mHz)
Remote control mode Single button Single button
Output shaft height 58.5mm 58.5mm
Max. gate weight 800Kg 1400Kg
Output torque 22N · m 32N · m
Noise ≤ 60dB ≤ 60dB

PY800AC/PY1400AC SLIDING GATE OPERATOR
2
Duty cycle S2, 15 minutes S2, 15 minutes
extra remote control 20 20
Environmental
temperature
-20 ° C~+50 ° C -20 ° C~+50 ° C
Gate Move speed 12m/min 14m/min 12m/min 14m/min
4.
4.
4.
4. Mechanical
Mechanical
Mechanical
Mechanical Installation
Installation
Installation
Installation
The PY800AC/PY1400AC will handle gate weighting up to 800kg/1400 kg
and up to 14m/20m if the proper installation procedures have been
followed.
The PY800AC/PY1400AC gate operator operates by forcing a drive rack
by a drive gear. The entire configuration is shown in the diagram below.
The gate operator must be installed on the inside of the gate.
Fig.1
Gate preparation
Be sure the gate is properly installed and slides smoothly before installing
the PY800AC/PY1400AC sliding gate operator. The gate must be plumb,
level, and move freely.
Conduit

PY800AC/PY1400AC SLIDING GATE OPERATOR
3
In order to protect the cable, use PVC conduit for low voltage power cable
and control wires. Conduit must be preset into the concrete when it is
poured. Wires within the conduit shall be located or protected so that no
damage can result from contact with any rough or sharp part.
Concrete pad
The base unit of the gate operator requires a concrete pad in order to
maintain proper stability. The concrete pad should be approximately
450mm x 300mm x 200mm deep in order to providing for adequate weight
and structure to insure proper stable installation.
Anchors (see Fig.2)
You can use anchor bolts, anchors, washers and nuts. These anchors must
be set into the concrete when it is poured or you can use wedge anchors to
fasten the operator.
Gate operator
Gear
Groundsill
Input power
Plain washer
Nut
Spring washer
Nut
Fig.2
Operator base (see Fig.3)
After the concrete has hardened, mount the gate operator base to the
concrete pad. Verify that the base is properly leveled.

PY800AC/PY1400AC SLIDING GATE OPERATOR
4
Using bolts and washers mount the gate operator to the base and insert the
cover. Check the operator and make sure it is lined up with the gate.
Fig.3
Installation
Installation
Installation
Installation of
of
of
of Rack
Rack
Rack
Rack
�Fix the three nuts ( in the same package with rack) on the rack element.
�Lay the first piece of rack on the gear and weld the first nut on the gate.
�Move the gate manually, checking if the rack is resting on the gear, and
weld the second and third nut.
�Bring another rack element near to the previous one. Move the gate
manually and weld the three nuts as the first rack, thus proceeding until
the gate is fully covered.
�When the rack has been installed, to ensure it meshes correctly with the
gear.
�The space between rack and gear is about 0.5mm.

PY800AC/PY1400AC SLIDING GATE OPERATOR
5
Fig.4
Fig.4
Fig.4
Fig.4
5.
5.
5.
5. Adjustment
Adjustment
Adjustment
Adjustment
Spring limit switch
�To ensure safety, it is rec ommended to install limit switches at both
ends of the gate to prevent the gate from sliding out of the rails. The
rails must be installed horizontally.
�Install the limit block as shown in Fig.5 and Fig.6. The spring limit
switch and blocks are used to control the position of the gate.
�Release the gear with the key and push the sliding gate manually to
pre-determine the position, fix the block to the rack and lock the gear
by push up the release bar. Moving the gate electrically, adjust the
block to the proper position until the position of the opening and
closing meet the requirement.
Magnetic limit switch
�To ensure safety, it is rec ommended to install limit switches at both
ends of the gate to prevent the gate from sliding out of the rails. The
rails must be installed horizontally.
�Install the limit block as shown in Fig.4 and Fig.5. The magnetic of
limit switch and blocks are used to control the position of the gate.

PY800AC/PY1400AC SLIDING GATE OPERATOR
6
�Release the gear with the key and push the sliding gate manually to
pre-determine the position, fix the block to the rack and lock the gear
by push up the release bar. Moving the gate electrically, adjust the
block to the proper position until the position of the opening and
closing meet the requirement.
Spring limit

PY800AC/PY1400AC SLIDING GATE OPERATOR
7
Gear
Sli d ing gate
Rack
Limit block
Magnetic
Magnetic limit
Fig.5
Spring limit
Magnetic limit
Fig.6

PY800AC/PY1400AC SLIDING GATE OPERATOR
8
Manual operation
In case of power failure use key unlock the lock and pull down the release
bar about 90 degree to open or close gate manually, use the release key as
follow:
�Fit the supplied key in the lock.
�Turn the key and pull down the release bar about 90 ° to release the
gear. (Note: Do not exceed 90 ° , be careful not to use too much force,
otherwise the release bar will be damaged.)
�Open and close the gate manually.
Note: If the gate bumps the mounting post and cannot be electric opened,
move the gate a few inches by hand, thus you can release the gate with the
key, open and close the gate manually.
Fig.7

PY800AC/PY1400AC SLIDING GATE OPERATOR
9
6.
6.
6.
6. Wire
Wire
Wire
Wire Connecting
Connecting
Connecting
Connecting
Make sure that the power is OFF before making any electrical connections.
Remove the cover, perform the wiring (See Fig.8 and wiring notes for
control board) and replace the cover again.
Fig.8
Wiring
Wiring
Wiring
Wiring notes
notes
notes
notes of
of
of
of control
control
control
control board
board
board
board
a. Power Input(X1):E (Earth),L (Live),N (Neutral).
PY800AC/ PY1400AC: AC220V
PY800ACU/ PY1400ACU:AC110V
b. Caution light: connect caution light wire toD1 and D2(terminal X3)
PY800AC/ PY1400AC: AC220V
PY800ACU/ PY1400ACU: AC110V
c. Output power supply: 24VDC, COM (COM), I.R. (N.C Infrared)
If the infrared beam is interrupted during closing, the gate will reverse and
open immediately. The product is not factory equipped with an infrared
device; the infrared output signal must be N.C.

PY800AC/PY1400AC SLIDING GATE OPERATOR
10
GND
24VDC
Out
I.R
COM
24VDC
Terminal X2
Infrared Control board
Infrared with DC input
Signal
Fig.9
Fig.9
Fig.9
Fig.9 infrared
infrared
infrared
infrared Schematic diagram
d. Three-button switch / single-button switch (keypad): The PY800AC/
PY1400AC is equipped with interfaces for three-button switch and
single-button switch (keypad).
To install the keypad attach one lead of your keypad to ‘ CLS ’ of
terminal X4 and the other to the ‘ COM ’ . The keypad will function in
single channel mode (the DIP switch 1 should be turn to OFF).
For three-button switch installation, use the terminals for multi-channel
mode. Connect open wire of external button switch to ‘ OPN ’ of
terminal X4, connect close wire of switch to ‘ CLS ’ , connect stop wire
of switch to ‘ STP ’ , connect common wire of switch to ‘ COM ’ .
Common
Stop
Close
Open
Three-button switch
COMCOM
Control board
terminal block
Control board
terminal blockSingle-button switch
Keypad
OPN
CLS
STP
OPN
CLS
STP
terminal X4 terminal X4
Fig.10

PY800AC/PY1400AC SLIDING GATE OPERATOR
11
Motor and capacitor (Terminal X2, X3): V (com), U (Positive direction), W
(Opposite direction), E (grounding), C (capacitor)
Control board
CC
Capacitor
Terminal X3
WUV
Motor
WV
UE
Terminal X2
Fig.11
7.
7.
7.
7. Tuning
Tuning
Tuning
Tuning and
and
and
and operation
operation
operation
operation
Remote control
�The remote control works in a single channel mode. It has four
buttons. See Fig.12 Remote transmitter (only one type) . The function
of button 1, button 2 、button3 and button 4 are the same. With each
press of the remote control button which has been programmed, the
gate will close, stop, open or stop cycle.
�You can program/learn button 1, button 2, and button 3 individually.
You also can program/learn two buttons or three buttons together, but
you need repeat the program/learn process if you want to use more
than one button.

PY800AC/PY1400AC SLIDING GATE OPERATOR
12
1 2
3 4
Button 1
Button 2
Button 3
Button 4
Fig.12
Remote transmitter
�Adding extra remote controls (Learn) : Remove the cover, press the
learn button ‘ AN1 ’ (Fig.8), then the ‘ LED2 ’ (Fig.8) will be on and
turn off, then press the remote control button which you want to use,
the ‘ LED2 ’ will turn on about 2 seconds and then turn off again. The
learning process is finished.
Up to 25 remote controls may be used.
�Erase remote controls : To erase all existing remote controls, press
and hold learn button ‘ AN1 ’ , the ‘ LED2 ’ turns on, release the button
once the ‘ LED2 ’ turns off. This indicates that all the remote controls
have been erased completely.
�Note
Note
Note
Note : Press the ‘ OPEN ’ button of external button switch or remote
control button which has been learned, the gate will open, the motor
rotates clockwise, and the ‘ LED2 ’ is turns on. The output voltage
between ‘ D1 and D2 ’ (terminal X3) is AC220V/110V, the voltage
between ‘ V ’ and ‘ U ’ is AC220V/110V. Press ‘ STOP ’ button or the
same remote control button, the gate stops running. And the ‘ LED2 ’ is
turns off. Then press ‘ CLOSE ’ button or the same remote control
button again, the gate will close, the motor rotates anticlockwise, and
the ‘ LED2 ’ is turns on. The output voltage between ‘ D1 and D2 ’
(terminal X3) is AC220V/110V; the voltage between ‘ V ’ and ‘ W ’ is
AC220V/110V . Press the ‘ STOP ’ button or the same remote control

PY800AC/PY1400AC SLIDING GATE OPERATOR
13
button, the gate stops running. And the ‘ LED2 ’ is turns off.
� Verify open direction: If the gate does not move in the desired direction,
then you will need to reverse the motor operating direction, open the
black plastic cover, you can do this by exchanging wires ‘ U ’ and ‘ W ’ ,
‘ OPLT ’ and ‘ CLLT ’ .
8.
8.
8.
8. Programming
Programming
Programming
Programming Process
Process
Process
Process
Table of the DIP-switch
Position DIP-switch Function SET
1
ON
Three-button switch
OFF
Single-button switch (the CLS and COM),
OPN and COM is “ open door ” function also.
2
ON
When the 2 and 3 all ON, the Controller
haven ’ t Auto-close function. When the 2 ON
and the 3 is OFF, auto-close time is near 20
Sec. when the 2 OFF and the 3 is ON
auto-close time is near 40 sec. when the 2 and
the 3 is all in position, the auto-close time is
near 60 sec.
OFF
3
ON
OFF
Note:
Note:
Note:
Note:
(1)
(1)
(1)
(1) You
You
You
You must
must
must
must follow
follow
follow
follow the
the
the
the operating
operating
operating
operating instruction
instruction
instruction
instruction as
as
as
as above,
above,
above,
above, any
any
any
any wrong
wrong
wrong
wrong
operation
operation
operation
operation is
is
is
is not
not
not
not allowed
allowed
allowed
allowed during
during
during
during setting.
setting.
setting.
setting. If
If
If
If your
your
your
your device
device
device
device responds
responds
responds
responds to
to
to
to
your
your
your
your requested
requested
requested
requested function
function
function
function correctly,
correctly,
correctly,
correctly, you
you
you
you have
have
have
have set
set
set
set the
the
the
the function
function
function
function
successfully,
successfully,
successfully,
successfully, otherwise
otherwise
otherwise
otherwise repeat
repeat
repeat
repeat the
the
the
the above
above
above
above setup
setup
setup
setup instruction
instruction
instruction
instruction until
until
until
until
your
your
your
your device
device
device
device responds
responds
responds
responds to
to
to
to your
your
your
your expected
expected
expected
expected function.
function.
function.
function.
(2) If
If
If
If the
the
the
the gate
gate
gate
gate can
can
can
can not
not
not
not be
be
be
be moved,
moved,
moved,
moved, please
please
please
please check
check
check
check whether
whether
whether
whether the
the
the
the gate
gate
gate
gate is
is
is
is
obstructed
obstructed
obstructed
obstructed or
or
or
or the
the
the
the gate
gate
gate
gate is
is
is
is too
too
too
too weight.
weight.
weight.
weight.
Activities
Activities
Activities
Activities Covered
Covered
Covered
Covered in
in
in
in this
this
this
this section
section
section
section
�Remote
Remote
Remote
Remote transmitter:
transmitter:
transmitter:
transmitter: With each press of the button, the gate will
close, stop, open or stop cycle. (Single-button
(Single-button
(Single-button
(Single-button mode)
mode)
mode)
mode)

PY800AC/PY1400AC SLIDING GATE OPERATOR
14
�
�
�
�Three-button
Three-button
Three-button
Three-button mode
mode
mode
mode external
external
external
external button
button
button
button switch
switch
switch
switch (not
(not
(not
(not supply):
supply):
supply):
supply): press
‘ OPEN ’ button, the gate opens. Press ‘ STOP ’ button, the gate stops.
Press ‘ CLOSE ’ button, the gate closes.
�Single-button
Single-button
Single-button
Single-button mode
mode
mode
mode external
external
external
external button
button
button
button switch
switch
switch
switch /
/
/
/ keypad
keypad
keypad
keypad (not
(not
(not
(not supply):
supply):
supply):
supply):
With each press of the button, the gate will close, stop, open or stop
cycle.
�
�
�
�Auto-close
Auto-close
Auto-close
Auto-close function:
function:
function:
function: This feature can be selected to make the gate
stay open for some seconds before it automatically closes. The
auto-close time can be adjusted to between 15, 30 and 45 seconds.
�
�
�
�Safe
Safe
Safe
Safe guard
guard
guard
guard (Infrared
(Infrared
(Infrared
(Infrared photocell):
photocell):
photocell):
photocell): If infrared beam is interrupted
during closing, the gate will reverse and go open immediately. This
feature will not function if the gate is in fully opened and closed
positions or during opening.
�Open
Open
Open
Open priority:
priority:
priority:
priority: The gate will return to open if press ‘ OPEN ’ button of
external button switch during closing.
�
�
�
�Limit
Limit
Limit
Limit switch:
switch:
switch:
switch: The switch is used to accurately stop the gate in the
opened and closed positions.
If the gate stops at opened position when the limit switch is reached,
the gate will not move if you press ‘ OPEN ’ button.
If the gate stops at closed position when the limit switch is reached,
the gate will not move if you press ‘ CLOSE ’ button.
�
�
�
�The device is installed with a thermal protector, the thermal protector
will switch off the motor automatically in case of the temperature is
higher than 120 ° C and switch on the motor automatically when the
temperature is lower than 85 ° C ± 5 ° C.
9.
9.
9.
9. Maintenance
Maintenance
Maintenance
Maintenance
�
�
�
�Check the door once a month. The door should be carefully checked
for balance. The door must be in good working order.
�
�
�
�We suggest for safety reasons, photocells be used on all gates.

PY800AC/PY1400AC SLIDING GATE OPERATOR
15
�
�
�
�Disconnect from mains supply before replacing bulb.
�
�
�
�Be sure to read the entire manual before attempting to perform any
installation or service to the door operator.
�
�
�
�Our company reserves the right to change the design and specification
without prior notification.
10.
10.
10.
10. Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Trouble Possible causes Solutions
The door fails to
open and close.
LED display does
not light.
1. Power is OFF
2. Fuse burn
1.Make sure that
power is ON.
2. Replace fuse.
The door can
open, fails to
close.
1. Infrared beam is
obstructed.
2.Infrared photocell
function is enable, but the
photocell has not been
installed.
1.Remove
obstructions.
2.Make sure the
infrared photocell
function is disable.
Remote
transmitter does
not work.
1. Battery level may be
low
2. Transmitter code is lost
1. Replace the battery
inside the transmitter.
2.Re-program the
transmitter.
The transmitter
operating distance
is too short.
Battery level may be low. Replace battery.
11.
11.
11.
11. Packing
Packing
Packing
Packing list
list
list
list
After receiving the gate operator, you should make an unpack-inspection,
in which you should check whether the product was damaged. If you have
any problem please contact our dealer. You should find the following
items in our standard packing:

PY800AC/PY1400AC SLIDING GATE OPERATOR
16
No. Item Quantity
1
PY800AC/PY1400AC sliding
gate operator
1
2 Transmitter 2
3 Release key 2
4 User ’ s manual 1

PY800AC/PY1400AC SLIDING GATE OPERATOR
17
OUTLINE
OUTLINE
OUTLINE
OUTLINE
1. Products introduction ……………………………………………… 1
2. Important safety precautions ……………………………………… 1
3. Main technical parameters ……………………………………… 1
4. Mechanical Installation …………………………………………… 2
5. Adjustment ………………………………………………………… 5
6. Wire Connecting …………………………………………………… 9
7. Turning and operation …………………………………………… 11
8. Programming Process ……………………………………………… 13
9. Maintenance ……………………………………………………… 15
10. Trouble Shooting ………………………………………………… 15
11. Packing list ……………………………………………………… 16