JOYTECH PY500AC User manual

Sliding Gate Operator
User's Manual
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PY500AC SLIDING GATE OPERA TOR
1
OUTLINE
1. Products introduction …………………………………… 2
2. Important safety precautions …………………………… 2
3. Main technical parameters …………………………… 2
4. Mechanical Installation ………………………………… 2
5. Adjustment ……………………………………………… 5
6. Wire Connecting ………………………………………… 6
7. Turning and operation …………………………………… 8
8. Programming Process …………………………………… 10
9. Maintenance …………………………………………… 1 1
10. Trouble Shooting ………………………………………… 1 1
1 1 . Packing list …………………………………………… 1 1

PY500AC SLIDING GATE OPERA TOR
2
1.
1.
1.
1. Products
Products
Products
Products introduction
introduction
introduction
introduction
please
please
please
please read
read
read
read the
the
the
the instructions
instructions
instructions
instructions carefully
carefully
carefully
carefully before
before
before
before proceeding.
proceeding.
proceeding.
proceeding.
MCU
MCU
MCU
MCU is
is
is
is supplied
supplied
supplied
supplied to
to
to
to control
control
control
control the
the
the
the gate
gate
gate
gate operator.
operator.
operator.
operator.
Keypad
Keypad
Keypad
Keypad /
/
/
/ single
single
single
single button
button
button
button interface.
interface.
interface.
interface.
P
P
P
P hoto
hoto
hoto
hoto beam
beam
beam
beam safety
safety
safety
safety beam
beam
beam
beam interface.
interface.
interface.
interface.
User
User
User
User can
can
can
can select
select
select
select Auto-close
Auto-close
Auto-close
Auto-close function.
function.
function.
function.
Manual
Manual
Manual
Manual key
key
key
key release
release
release
release design
design
design
design for
for
for
for emergency
emergency
emergency
emergency purposes.
purposes.
purposes.
purposes.
2.
2.
2.
2. Important
Important
Important
Important safety
safety
safety
safety information
information
information
information
Carefully read and follow all safety precaution s and warning before attempting to install and use this
automatic gate operator.
Make
Make
Make
Make sure
sure
sure
sure the
the
the
the Power
Power
Power
Power supply(AC220V
supply(AC220V
supply(AC220V
supply(AC220V or
or
or
or AC110V)
AC110V)
AC110V)
AC110V) of
of
of
of the
the
the
the gate
gate
gate
gate operator
operator
operator
operator is
is
is
is suitable
suitable
suitable
suitable for
for
for
for the
the
the
the power
power
power
power
supply
supply
supply
supply in
in
in
in your
your
your
your area.
area.
area.
area.
3.
3.
3.
3. Main
Main
Main
Main technical
technical
technical
technical parameters
parameters
parameters
parameters
Type PY500AC PY500ACU
Power supply 220V , 50Hz 11 0V , 6 0Hz
Motor speed 42rpm 47rpm
Rated output power of motor 150W
Remote control o perating distance 30m (F requency: 433.92 mHz)
Remote control mode Single button
Output shaft height 58.5mm
Max. gate weight 500Kg
Output torque 1 4 N ·m
Limit switch Spring limit switch
Noise ≤60 dB
Duty cycle S 2, 15 minutes
extra remote control
20
Environmental temperature - 2 0 ° C~ + 5 0 ° C
Gate Move speed
12m/min
4.
4.
4.
4. Mechanical
Mechanical
Mechanical
Mechanical Installation
Installation
Installation
Installation
The PY500AC will handle gate weighting up to 500kg and up to 12m if the proper installation procedures
have been followed .
The PY500AC g ate o pe rator operates by forcing a drive rack by a drive gear. The entire configuration is
shown in the diagram below . The gate operator must be installed on the inside of the gate.

PY500AC SLIDING GATE OPERA TOR
3
Sliding gate
Gate operator
Rack
Switch
Input power
Wall
Fig.1
Gate preparation
Be sure the gate is properly installed and slides smoothly before installing the PY500AC sliding gate
operator. The gate must be plumb, level, and move freely.
Conduit
In order to protect the cable , use PVC conduit for low voltage power cable and control wires. Conduit
must be pre set into the concrete when it is poured. Wires within the conduit shall be located or protected
so that no damage can result from contact with any rough or sharp part.
Concrete p ad
The base unit of the gate operator requires a concrete pad in order to maintain proper stability. The
concrete pad should be approximately 400 mm x 250 mm x 200 mm deep in order to provide for adequate
weight and structure to insure proper stable installation.
Anchors (see Fig.2)
You can use anchor bolts, anchors, washers and nuts. These anchors must be set into the concrete when
it is poured or y ou can use wedge anchors to fasten the operator.

PY500AC SLIDING GATE OPERA TOR
4
Gate operator
Gear
Groundsill
Input power
Plain washer
Nut
Spring washer
Nut
Fig.2
Ope rator b ase (see Fig.3)
After the concrete has hardened, mount the gate ope rator base to the concrete pad. Verify that the base
is properly leveled.
U sing bolts and washers m ount the gate ope rator to the base and insert the cover . Check the operator
and make sure it is lined up with the gate.
Fig.3
Installation
Installation
Installation
Installation of
of
of
of Rack
Rack
Rack
Rack
�Fix the three nuts ( in the same package with rack) on the rack element.
�Lay the first piece of rack on the gear and weld the first nut on the gate.
�Move the gate manually, checking if the rack is resting on the gear, and weld the second and third nut.
�Bring another rack element near to the previous one. Move the gate manually and weld the three nuts
as the first rack, thus proceeding until the gate is fully covered.

PY500AC SLIDING GATE OPERA TOR
5
�When the rack has been installed, to ensure it meshes correctly with the gear.
�The space between rack and gear is about 0.5mm .
Fig.4
Fig.4
Fig.4
Fig.4
5.
5.
5.
5. Adjustment
Adjustment
Adjustment
Adjustment
Spring limit switch
�To ensure safety, it is rec ommended to install limit switches at both ends of the gate to prevent the
gate from sliding out of the rails. The rails must be installed horizontally.
�Install the limit block as shown in Fig.4 and Fig.5. The spring limit switch and blocks are used to control
the position of the gate.
�Release the gear with the key and push the sliding gate manually to pre-determine the position, fix the
block to the rack and lock the gear by push up the release bar. Moving the gate electrically , a djust the
block to the proper position until the position of the opening and closing meet the requirement .
Rack
Sliding gate
Gear
Spring of limit switch
Limit block
197
300
Fig.5

PY500AC SLIDING GATE OPERA TOR
6
M6X10
Fig.6
Manual operation
In case of power failure use key unlock the lock and pull down the release bar about 90 degree to open or
close gate manually, use the release key as follow:
�Fit the supplied key in the lock.
�Turn the key and pull down the release bar about 90 °to release the gear. (Note: Do not exceed 90 ° ,
be careful not to use too much force, otherwise the release bar will be damaged.)
�Open and close the gate manually.
Note: If the gate bumps the mounting post and cannot be electric opened, move the gate a few inches by
hand, thus you can release the gate with the key, open and close the gate manually.
Fig.7
6.
6.
6.
6. Wire
Wire
Wire
Wire Connecting
Connecting
Connecting
Connecting
Make sure that the power is OFF before making any electrical connections.
Remove the cover, perform the wiring ( See Fig.8 and wiring notes for control board) and replace the cover
again.

PY500AC SLIDING GATE OPERA TOR
7
Fig.8
Wiring
Wiring
Wiring
Wiring notes
notes
notes
notes of
of
of
of control
control
control
control board
board
board
board
a. Power Input (X1) :E (Earth),L (Live),N (Neutral) .
PY500AC: AC2 2 0V
PY500ACU:AC110V
b. Caution light: connect caution light wire toD1 and D2(terminal X3)
PY500AC: AC2 2 0V
PY500ACU : AC110V
c. Output power supply: 24VDC, COM (COM), I.R. (N.C Infrared )
If the infrared beam is interrupted during closing, the gate will reverse and open immediately. The product
is not factory equipped with an infrared device, the infrared output signal must be N.C.
GND
24VDC
Out
I.R
COM
24VDC
Terminal X2
Infrared Control board
Infrared with DC input
Signal

PY500AC SLIDING GATE OPERA TOR
8
Fig.9
Fig.9
Fig.9
Fig.9 infrared
infrared
infrared
infrared Schematic diagram
d. Three-button switch / single-button switch (keypad ): The PY500AC is equipped with interfaces for
three-button switch and single-button switch (keypad).
To install the keypad attach one lead of your keypad to ‘ CLS ’ of terminal X4 and the other to the
‘ COM ’ . The keypad will function in single channel mode (the DIP switch 1 should be turn to OFF).
For three-button switch installation, use the terminals for multi-channel mode. Connect open wire of
external button switch to ‘ OPN ’ of terminal X4, connect close wire of switch to ‘ CLS ’ , connect stop
wire of switch to ‘ STP ’ , connect common wire of switch to ‘ COM ’ .
Common
Stop
Close
Open
Three-button switch
COMCOM
Control board
terminal block
Control board
terminal blockSingle-button switch
Keypad
OPN
CLS
STP
OPN
CLS
STP
terminal X4 terminal X4
Fig.10
Motor and capacitor ( Terminal X2, X3): V (com), U ( Positive direction ), W (O pposite d irection ), E
(grounding), C (capacitor)
Control board
CC
Capacitor
Terminal X3
WUV
Motor
WV
UE
Terminal X2
Fig.11
7.
7.
7.
7. Tuning
Tuning
Tuning
Tuning and
and
and
and operation
operation
operation
operation
Remote control
�The remote control works in a single channel mode. It has four buttons. See Fig.12 Remote
transmitter . The function of button 1, button 2 、button3 and button 4 are the same. With each press
of the remote control button which has been programmed, the gate will close, stop, open or stop
cycle.
�You can program/learn button 1, button 2, button 3 individually. You also can program/learn two

PY500AC SLIDING GATE OPERA TOR
9
buttons or three buttons together, but you need repeat the program/learn process if you want to use
more than one button.
Button 1
Button 2
Button 3
Button 4
Fig.12 Remote transmitter
�Adding extra remote controls (Learn) : Remove the cover, p ress the learn button ‘ AN1 ’ (Fig.8) , the n
the ‘ LED 2 ’ (Fig.8) will be on and turn off, then press the remote control button which you want to use,
the ‘ LED2 ’ will turn on about 2 seconds and then turn off again . The learning process is finished.
Up to 25 remote controls may be used.
�Erase remote controls : To erase all existing remote controls, press and hold learn button ‘ AN1 ’ , the
‘ LED2 ’ turns on, release the button once the ‘ LED2 ’ turns off . This indicates that all the remote
controls have been erased completely .
�Note
Note
Note
Note : Press the ‘ OPEN ’ button of external button switch or remote control button which has been
learned, the gate will open, the motor rotates clockwise, and the ‘ LED2 ’ is turns on. The output
voltage between ‘ D1 and D2 ’ (terminal X3) is AC220V/110V, the voltage between ‘ V ’ and ‘ U ’ is
AC220V/110V. Press ‘ STOP ’ button or the same remote control button, the gate stops running. And the
‘ LED2 ’ is turns off. T hen press ‘ CLOSE ’ button or the same remote control button again, the gate will
close, the motor rotates anticlockwise, and the ‘ LED2 ’ is turns on. The output voltage between ‘ D1 and
D2 ’ (terminal X3) is AC220V/110V, the voltage between ‘ V ’ and ‘ W ’ is AC220V/110V. Press the ‘ STOP ’
button or the same remote control button, the gate stops running . And the ‘ LED2 ’ is turns off.
�Verify open direction: If the gate does not move in the desired direction, then you will need to reverse
the motor operating direction, open the black plastic cover, you can do this by exchanging wires ‘ U ’ and
‘ W ’ , ‘ OPLT ’ and ‘ CLLT ’ .

PY500AC SLIDING GATE OPERA TOR
10
8.
8.
8.
8. Porgramming
Porgramming
Porgramming
Porgramming Process
Process
Process
Process
Table of the DIP-switch
Position DIP-switch Function SET
1
ON
Three-button switch
OFF
S ingle-button switch(the CLS and COM), OPN and COM is “ open
door ” function also.
2
ON
When the 2 and 3 all ON, the Controller haven ’ t Auto-close
function. W hen the 2 ON and the 3 is OFF, auto-close time is near
20 Sec. when the 2 OFF and the 3 is ON auto-close time is near
40 sec. when the 2 and the 3 is all in position, the auto-close time
is near 60 sec.
OFF
3
ON
OFF
Note:
Note:
Note:
Note:
(1)
(1)
(1)
(1) You
You
You
You must
must
must
must follow
follow
follow
follow the
the
the
the operating
operating
operating
operating instruction
instruction
instruction
instruction as
as
as
as above,
above,
above,
above, any
any
any
any wrong
wrong
wrong
wrong operation
operation
operation
operation is
is
is
is not
not
not
not allowed
allowed
allowed
allowed during
during
during
during
setting.
setting.
setting.
setting. If
If
If
If your
your
your
your device
device
device
device responds
responds
responds
responds to
to
to
to your
your
your
your requested
requested
requested
requested function
function
function
function correctly,
correctly,
correctly,
correctly, you
you
you
you have
have
have
have set
set
set
set the
the
the
the function
function
function
function
successfully
successfully
successfully
successfully ,
,
,
, otherwise
otherwise
otherwise
otherwise repeat
repeat
repeat
repeat the
the
the
the above
above
above
above setup
setup
setup
setup instruction
instruction
instruction
instruction until
until
until
until your
your
your
your device
device
device
device responds
responds
responds
responds to
to
to
to your
your
your
your
expected
expected
expected
expected function.
function.
function.
function.
(2) If
If
If
If the
the
the
the gate
gate
gate
gate can
can
can
can not
not
not
not be
be
be
be moved,
moved,
moved,
moved, please
please
please
please check
check
check
check whether
whether
whether
whether the
the
the
the gate
gate
gate
gate is
is
is
is obstructed
obstructed
obstructed
obstructed or
or
or
or the
the
the
the gate
gate
gate
gate is
is
is
is too
too
too
too
weight.
weight.
weight.
weight.
Activities
Activities
Activities
Activities Covered
Covered
Covered
Covered in
in
in
in this
this
this
this section
section
section
section
�Remote
Remote
Remote
Remote transmitter:
transmitter:
transmitter:
transmitter: With each press of the button, the gate will close, stop, open or stop cycle.
(
(
(
( Single
Single
Single
Single -button
-button
-button
-button mode)
mode)
mode)
mode)
�
�
�
�Three
Three
Three
Three -button
-button
-button
-button mode
mode
mode
mode external
external
external
external button
button
button
button switch
switch
switch
switch (not
(not
(not
(not supply):
supply):
supply):
supply): press ‘ OPEN ’ button, the gate opens.
Press ‘ STOP ’ button, the gate stops. Press ‘ CLOSE ’ button, the gate closes.
�Single
Single
Single
Single -button
-button
-button
-button mode
mode
mode
mode external
external
external
external button
button
button
button switch
switch
switch
switch /
/
/
/ keypad
keypad
keypad
keypad (not
(not
(not
(not supply):
supply):
supply):
supply): With each press of the button,
the gate will close, stop, open or stop cycle.
�
�
�
�Auto-close
Auto-close
Auto-close
Auto-close function:
function:
function:
function: This feature can be selected to make the gate stay open for some seconds
before it automatically closes. The auto-close time can be adjusted to between 15, 30 and 45
seconds.
�
�
�
�Safe
Safe
Safe
Safe guard
guard
guard
guard (Infrared
(Infrared
(Infrared
(Infrared photocell):
photocell):
photocell):
photocell): If infrared beam is interrupted during closing, the gate will reverse
and go open immediately. This feature will not function if the gate is in fully opened and closed

PY500AC SLIDING GATE OPERA TOR
11
positions or during opening.
�Open
Open
Open
Open priority:
priority:
priority:
priority: T he gate will return to open if press ‘ OPEN ’ button of external button switch during
closing.
�
�
�
�Limit
Limit
Limit
Limit switch:
switch:
switch:
switch: T he switch is used to accurately stop the gate in the opened and closed positions.
If the gate stops at opened position when the limit switch is reached, the gate will not move if you
press ‘ OPEN ’ button.
If the gate stops at closed position when the limit switch is reached, the gate will not move if you
press ‘ CLOSE ’ button.
�
�
�
�The device is installed with a thermal protector, the thermal protector will switch off the motor
automatically in case of the temperature is higher than 120 ° C and switch on the motor automatically
when the temperature is lower than 85 ° C ±5 ° C.
9.
9.
9.
9. Maintenance
Maintenance
Maintenance
Maintenance
�
�
�
�Check the door once a month. The door should be carefully checked for balance. The door must be
in good working order .
�
�
�
�We suggest for safety reasons, photocells be used on all gates.
�
�
�
�Disconnect from mains supply before replacing bulb.
�
�
�
�Be sure to read the entire manual before attempting to perform any installation or service to the door
operator.
�
�
�
�Our company reserves the right to change the design and specification without prior notification.
10.
10.
10.
10. Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Trouble Possible cause s Solutions
The door fails to open
and close. LED display
does not light.
1. Power is OFF
2. Fuse burn
1. Make sure that power is ON.
2. Replace fuse.
The door can open, fails
to close.
1. Infrared beam is obstructed.
2.Infrared photocell function is
enable, but the photocell has not
been installed.
1. Remove obstructions.
2.Make sure the infrared
photocell function is disable.
Remote transmitter does
not work.
1. Battery level may be low
2. Transmitter code is lost
1. Replace the battery inside the
transmitter.
2. Re -program the transmitter.
The transmitter operating
distance is too short.
Battery level may be low. Replac e battery .
11.
11.
11.
11. Packing
Packing
Packing
Packing list
list
list
list
After receiving the gate operator, you should make an unpack-inspection, in which you should check
whether the product was damaged. If you have any problem please contact our dealer. You should find
the following items in our standard packing:

PY500AC SLIDING GATE OPERA TOR
12
No. Item Quantity
1 PY500AC sliding gate operator 1
2 T ransmitter 2
3 Release key 2
4 User ’ s manual 1