JR Ergo CCPM User manual

.32–.38AND.463DASSEMBLYINSTRUCTIONS
ERGOSPECIFICATIONS
Overall Length 46.5"
Overall Height 16.38"
Main Rotor Diameter 48.5" (.32–.38)
50" (.46 3D)
Tail Rotor Diameter 9.17"
Gear Ratio 9.78:1: 5.18
Gross Weight 6.75–7.0 lbs.

2
Introduction3
Ergo .32–.36 & Ergo .46 3D Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Items Required to Complete the JR Ergo . . . . . . . . . . . . . . . . . . . . . . . . . . .4–6
Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1-1 Clutch Bell/Start Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .8
1-2 Tail Drive Pinion/Bearing Block Assembly . . . . . . . . . . . . . . . . . . .8
1-3 Elevator Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1-4 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2-1 Upper Main Frame Section Assembly . . . . . . . . . . . . . . . . . . . . .10
2-2 Upper Main Frame Clutch/Tail Pinion Installation . . . . . . . . . . . .11
2-3 Lower Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2-4 Fuel Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2-5 Front Radio Bed/Gyro Mounting Plate Installation . . . . . . . . . . . .13
2-6 Cooling Fan Shroud Installation . . . . . . . . . . . . . . . . . . . . . . . . .13
2-7 Upper/Lower Main Frame Assembly Attachment . . . . . . . . . . . .14
3-1 Main Drive Gear/Autorotation Assembly . . . . . . . . . . . . . . . . . . .15
3-2 Main Drive Gear/Autorotation Assembly Installation . . . . . . . . . .15
3-3 Landing Gear Assembly Installation . . . . . . . . . . . . . . . . . . . . . .16
3-4 .32–.36 Cooling Fan/Hub Installation . . . . . . . . . . . . . . . . . . . . .16
3-4.1 .46 Cooling Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3-5 .32–.36 Engine Mount Attachment . . . . . . . . . . . . . . . . . . . . . . .17
3-5.1 .46 Engine Mount Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3-6 Clutch Assembly Attachment (All) . . . . . . . . . . . . . . . . . . . . . . . .18
3-7 Engine Installation (All) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3-8 Installation of the Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4-1 Rotor Head Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4-2 Main Blade Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4-3 Main Blade Holder/Seesaw Attachment . . . . . . . . . . . . . . . . . . . .21
4-4 Seesaw Mixing Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . .21
4-5 Swashplate Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4-6 Swashplate/Washout Assembly Installation . . . . . . . . . . . . . . . .22
4-7 Rotor Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4-8 Flybar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4-9 Flybar Paddle Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4-10 Rotor Head/Swashplate Control Rod Installation . . . . . . . . . . . . .25
5-1 Tail Output Shaft/Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . .26
5-2 Tail Gear Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5-3 Tail Center Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5-4 Tail Blade Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5-5 Tail Pitch Control Lever Installation . . . . . . . . . . . . . . . . . . . . . . .28
5-6 Tail Fin Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5-7 Tail Boom Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5-8 Tail Boom Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . .29
5-9 Tail Boom Brace Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5-10 Tail Boom Brace Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6-1 Servo Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6-2 Tail Control Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6-3 Tail Control Rod Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6-4 Gyro/Receiver/Switch Harness/Battery Installation . . . . . . . . . . .33
Understanding Swashplate Control Systems . . . . . . . . . . . . .34–35
How JR 120 CCPM Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Radio System Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . .36–40
Radio System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CCPM Software Activation and Initial Adjustment . . . . . . . . . . . .37
Important CCPM Programming Dos and Don’ts . . . . . . . . . . . . .40
7-1 Servo Arm Preparation & Installation . . . . . . . . . . . . . . . . . . . . .41
7-2 CCPM Servo Centering with the Sub-Trim Function . . . . . . . . . .42
7-3 CCPM Linkage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7-4 Checking the Swashplate for Level . . . . . . . . . . . . . . . . . . . . . . .44
7-5 Pitch-to-Aileron Mixing Adjustment w/Travel Adjust . . . . . . . . . .45
7-6 Pitch-to-Elevator Mixing Adjustment w/Travel Adjust . . . . . . . . .46
7-7 Tail Control Rod Servo Connection . . . . . . . . . . . . . . . . . . . . . . .47
8-1 Body Assembly/Canopy Attachment . . . . . . . . . . . . . . . . . . . . . .49
8-2 Body Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8-3 Main Rotor Blade Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
8-4 Main Rotor Blade Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Final Servo Adjustment and Radio Set–Up . . . . . . . . . . . . . . . . . . . . . . . .52–54
Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55–66
Final Pre-Flight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Rotor Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
rotor Head Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Start Shaft/Clutch/Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Start Shaft/Clutch/Engine Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . .72
Washout Unit/CCPM Control System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Cyclic Mixing Arms/Elevator/Aileron Control Arms Parts List . . . . . . . . . . . . .74
Upper Main Frame/Body Set/Main Gear Assembly . . . . . . . . . . . . . . . . . . . . .75
Upper Main Frame/Radio Tray/Body Set Parts List . . . . . . . . . . . . . . . . . . . . .76
Lower Main Frame/Landing Gear/Fuel Tank Assembly . . . . . . . . . . . . . . . . . .77
Lower Main Frame/Landing Gear/Fuel Tank Parts List . . . . . . . . . . . . . . . . . . .78
Tail Boom/Tail Blade/Tail Pitch Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . .79
Tail Boom/Tail Blade/Tail Pitch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Tail Boom/Tail Brace/Tail Boom Carrier Assembly . . . . . . . . . . . . . . . . . . . . . .81
Tail Boom/Tail Brace/Tail Boom Carrier Parts List . . . . . . . . . . . . . . . . . . . . . .82
INDEX
Section Description Page Section Description Page

INTRODUCTION
Congratulations on your purchase of the JR Ergo helicopter kit.
This kit has been both engineered and manufactured by JR with help from some of
Japan’s top R/C helicopter engineers now employed by JR.
As you may well know, for years the name JR has been synonymous with state-of-
the-art, high quality radio control systems known the world over for their
exceptional reliability and engineering.
JR now brings this reputation and knowledge into the helicopter market with the
development of the Ergo and the organization of the JR heli division. Years in the
making, the Ergo’s superior quality and exceptional parts fit and finish create a new
standard of quality that was previously unavailable.
JRCCPM
To take the Ergo design to the next level, JR’s designers turned to CCPM
(Cyclic/Collective Pitch Mixing). CCPM is a unique control system that mounts
3 servos below the swashplate with short, straight linkages directly to the
swashplate at 120 degree intervals. With CCPM, complex collective and cyclic
mixing is accomplished electronically, rather than mechanically. As a result, many
parts are eliminated, along with excessive control system play, not to mention
quicker building and lower maintenance.
What’s more, you get more servo power from CCPM. That’s because instead of one
servo moving the collective, you now have three. Instead of one servo moving the
cyclic, you have two.
Before you begin the assembly of your Ergo CCPM, we suggest that you first
review the entire instruction manual to become familiar with the assembly
sequences and parts layout.
Warning
The radio controlled model helicopter contained in this kit is not a toy, but a
sophisticated piece of equipment. This product is not recommended for use by
children. Radio controlled models such as this are capable of causing both
property damage and/or bodily harm to both the operator/assembler and/or
spectator if not properly assembled and operated. Horizon Hobby Distributors
assumes no liability for damage that could occur from the assembly and/or
use/misuse of this product.
AMAInformation
We strongly encourage all prospective and current R/C aircraft pilots to join the
Academy of Model Aeronautics. The AMA is a non-profit organization that provides
services to model aircraft pilots. As an AMA member you will receive a monthly
magazine entitled Model Aviation, as well as a liability insurance plan to cover
against possible accident or injury. All AMA charter aircraft clubs require
individuals to hold a current AMA sporting license prior to operation of their
models. For further information, you can contact the AMA at:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
[phone]
Pre-Assembly Information
When first opening your Ergo kit, you will notice that all of the parts are packaged
and numbered to coordinate with the assembly step numbers of this instruction
manual.
All small hardware (nuts, bolts, washers, etc.) for each step are separated and
packaged separately within the main parts bags. When beginning a section, you will
need to open only the bag with the corresponding number to the section you are
about to start. It is suggested that you place all of the hardware in an open
container (e.g., coffee can) during assembly so as not to lose any of the small
parts. It may also be helpful to familiarize yourself with the various sizes of screws,
bolts, nuts, etc., as illustrated in the appropriate assembly section before you begin
assembly. In most cases, at the end of each assembly section there should be no
parts remaining.
Great care has been taken in filling the bags with the correct quantity of parts and
hardware for each section. However, occasionally mistakes do happen. In the event
that you find a parts shortage or are in need of technical assistance, please contact
your local JR heli division parts dealer, or contact the Horizon Service Center
directly.
Horizon Service Center
4105 Fieldstone Road
Champaign, IL 61822
[phone] (9am to 5pm CST)
3

ADDITIONALITEMSREQUIREDTOCOMPLETETHEJRERGO
1. RADIO SYSTEM REQUIREMENTS (NOTINCLUDED):
6-channel or greater R/C helicopter system with 120° CCPM function (see list below), 5 servos, 1000 mAh receiver battery and gyro.
ERGO.32–.36ANDERGO.463DFEA TURES
CCPM (Cyclic/Collective Pitch Mixing):
More Accurate: Control system play is totaly eliminated.
Simpler: Fewer links to set-up and maintain.
More Powerful: Collective has three times the servo power, cyclic has double.
Heavy-Duty Aluminum Quad Frame System
Provides excellent rigidity and vibration absorption.
One-Way Hex Start Shaft System
Provides positive starting. Starter shaft utilizes a one-way bearing
that allows the shaft to stop after the engine is started.
Wide Spread Tail Output Shaft Bearings
Reduces vibration and improves control response.
Belt-Driven Tail Rotor Design
Provides easy adjustment and low maintenance. Also eliminates
the need for optional/expensive tube drive shafts.
Precision Ball Bearings at All Critical Locations
Provide low wear, high precision and reduced maintenance.
Self-Aligning One-Piece Steel Clutch System
Offers easy installation and adjustment with exceptional reliability.
Straight Blade Axle Rotor Head Design
Provides high responsiveness and solid blade tracking.
Low Drag Flybar Paddles
Provide quick yet smooth cyclic response at all flight speeds.
Heavy-Duty Main Blade Grips with 4mm Blade Bolts
Provide a solid and secure mounting surface to easily handle
the stresses of radical 3D flight.
Rearward-Facing Engine Design
Provides easy access to the glow plug for starting. Engine slips
easily through the main frame for trouble-free engine maintenance.
Heavy-Duty Tail Boom Carrier
Provides increased structural rigidity and improved tail rotor precision.
Pre-Finished Main Rotor Blades
Provide easy assembly with excellent flight characteristics.
Superior Parts Fit and Finish
Make assembly trouble free and enjoyable.
4
CCPM-Ready JR Radio Systems
Most current JR Heli radio systems (XP652,
XP8103 w/digitaltrims, 10X, as well as older
10 series systems) are equipped with 120°
CCPMelectronics for use with theErgo
CCPM machines. Radios you may beflying
now, like the X347, X388S, XP783, and
XP8103* have CCPM capability built in, but
require activation by the
Horizon Service Department.
Please call [phone] for details.
*Please note that many XP8103 systems have the CCPM
function already activated. Please check with the Horizon
Service Center for details.
CURRENT RADIO SYSTEMS
JRP1656** PCM 10X, 5-8231 Servos (50/53/72 MHz)
JRP165TX PCM 10X, Transmitter Only (50/53/72 MHz)
JRP8622** XP8103FM, 5-517 Servos (50/53/72 MHz)
JRP8653** XP8103PCM, 5-531 Servos (50/53/72 MHz)
JRP6622** XP652 FM, 5-517 Servos (50/53/72 MHz)
12'' Aileron Extensions (2)450 Piezo GyroJR AirPac
JR XP652 JR 10X JR XP8103 DT

5
Double Sided Servo
Mounting Tape Threadlock (Blue and Red Required)
Nylon Wire Ties To
Secure Radio Wires Heavy-Duty Servo
Arms (3)
Silicone Fuel Tubing Whip AntennaFuel Filter
Glow Plugs
2. ENGINE REQUIREMENTS (NOT INCLUDED):
3. BUILDINGSUPPLIES(NOTINCLUDED):
The following items are needed to complete the assembly of the JR Ergo:
A .32–.38 R/C helicopter engine (Ergo .30) or .46–.48 R/C helicopter engine (Ergo .46) A special helicopter type muffler is also required
(MDS .38 Heli Engine Shown) (MDS .48 Heli Engine Shown)
(JRP960078 Ergo .32–.36 Muffler Shown)
(JRP960079 Ergo .46 Muffler Shown)

6
Needle Nose Pliers
Drill and Drill Bits
Allen Wrenches: 1.5, 2.0, 2.5,
3.0mm
Ball Link Pliers Ball Link Sizing ToolBlade Balancer
Small Hammer X-Acto Knife Metric Ruler
Scissors
12 Volt Electric Starter 12 Volt Starting Battery 1.5 Volt Glow Plug Battery Remote Glow Plug Adaptor
Helicopter Fuel, 15% – 30%
Pitch Gauge
Fuel Pump
Training Gear (Beginners Only)
Hex Starting Shaft
Phillips Screwdriver Nut Drivers: 5mm, 7mm
4. TOOLSNEEDEDTO ASSEMBLETHEJR ERGO (NOTINCLUDED):
5. FIELDEQUIPMENTREQUIRED (NOT INCLUDED):
or

7
Socket Head Bolt Tapping Screw Flat Washer
.05mm
.05mm
Flat Head Screw Lock Nut
There are many various sizes and shapes of hardware included in this kit.
Prior to assembly, please be careful to identify each screw by matching it to the full
size screw outlines included in each step.
All of the hardware, screws, nuts, etc., contained in the Ergo kit are described in the
following A, B, C manner:
CC
C
BB
B
C
3x8mm Socket Head Bolt
Set Screw
C
B
C
C
2x8mm Flat Head Screw
2.6x10mm Self Tapping Screw AB
B
3mm Flat Washer
AB
B
3mm Lock Nut
Spring Washer
AB
B
3mm Spring Washer
Hex Nut
AB
B
2mm Hex Nut
C
4x4mm Set Screw
HARDWAREIDENTIFICATION
A
B
Flat Head Cap Screw
AC B
C
3x8mm Flat Head Cap Screw
ABAB
ABAB

8
1-1
3x4mm Set Screw
3x4mm Set Screw
* When installing the Start Shaft
Bearing Block Assembly, be sure
the Bearing Block is positioned so
the small inside diameter bearing
faces upward toward the starter
hex adaptor, with the large inside
diameter bearing toward the
Clutchbell Assembly.
Starter Hex Adaptor
*Start Shaft Bearing Block
with ball bearing
Apply a very light coat of Red
Threadlock before inserting
pinion gear into the start
shaft bearing block
Start Shaft
Complete Assembly
Clutch Bell Assembly
..........1 pc
3x6mm Socket Head Bolt
...1 pc
3mm Flat Washer
.........1 pc
CLUTCHBELL/STARTSHAFTASSEMBLY
1-2 TAILDRIVEPINION/BEARINGBLOCKASSEMBLY
Install the Lower Bearing Block so the
bearing face is toward the top:
Install the Upper Bearing Block so that
the bearing is toward the bottom:
Note: Be sure to allow a slight amount of
clearance between the Start Hex
Adaptor and the Bearing Block to
prevent binding.
Tail Drive Pinion
Bearing Blocks
Tail Drive Pinion
with Shaft
Front Tail Belt Pulley
(Install Flat Side Up)
3mm Flat Washer
3x6mm Socket Head Bolt
Complete Assembly
UP
UP
Bearing
Bearing
Use Red Threadlock
Use Red
Threadlock
Use Blue & Red Threadlock

69
ROTORHEADASSEMBLY
980017
960436
980049
980036
960069 970013
970006
980012
960062
960066
960064
980013
960068
960070
980018 970006
980044
970001
970004
960067
960063
980039
970002
970002
980030
970029
981004970030
980044
960060
980004
980040 980023
960071
970095
960061
980040 981004
980028
970095
960065
980039
960059
983009
(30)
983004P
(46)
970004

70
ROTOR HEAD ASSEMBLY PARTSLIST
PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
JRP960436 Linkage Set 1
JRP980012 Socket Head Bolts, 3x6mm 10
JRP960062 Head Button 1 1 - 3x6mm Socket Head Bolt
JRP980017 Socket Head Bolts, 3x16mm 10
JRP980036 PlateWashers,3mm 1
JRP980049 Nylon Washer .5 10
JRP970013 Mixing ArmBushing 2
JRP970006 DoubleLink 4
JRP960069 Flybar Control Arm 2 2 - 4mm Set Screws
JRP960064 Main Rotor Body 1 2 - 3x8mm Socket Head Bolts
JRP960068 Blade Spindle Shaft 1 2 - 4mm Lock Nuts
JRP960070 Blade Damper Rubber 4
JRP970004 Universal Ball Links 10
JRP980044 Control Rod, 2.3x40mm 1
JRP970002 Steel Joint Ball w/ 2x10mm Screw 10 10 - 2x10mm Flat Head Screws
JRP980013 Socket Head Bolts, 3x8mm 10
JRP960066 Main Rotor Hub 1
JRP980018 Socket Head Bolts, 3x18mm 10
JRP980039 Nylon Lock Nuts, 3mm 10
JRP960063 Main Blade Holder 2 2 - 2x10mm Flat Head Screws
2 - Steel Joint Balls
JRP960071 Blade Holder Spacer A 2
JRP970030 Main Blade Bearing Spacer 2 2 - Inner Bearing Spacers
2 - Outer Bearing Spacers
JRP981004 Main Blade Holder Bearings 2
JRP980028 Self Tapping Screws, 3x6mm 10
JRP980040 Nylon Lock Nuts, 4mm 10
JRP970029 Seesaw Spacer Collar 2
JRP980030 Button Head Bolts, 3x5mm 10
JRP960067 Seesaw Shaft 1
JRP970001 Joint Balls/2x8mm Screws 10
JRP980044 ControlRod 1
JRP980004 Set Screws, 4x4mm 10
JRP970002 Joint Balls/2x10mm Screws 10
JRP960065 Seesaw Mixing Arm 1
JRP960060 Flybar 1
JRP970095 DoubleLink, Long 1
JRP960059 Flybar Paddles 1
JRP980039 Main Rotor Blade, White 550mm 1
JRP960061 Rotor Head Assembly 1
JRP983004P Pre-Finished Main Blades 1

71
STARTSHAFT/CLUTCH/ENGINE ASSEMBLY
960005
980004
960157
980013
980036
981005
960004
970007
981025
980011
960018
980012 960007
980036
980012
980094
980036
960003
980036
960011
970009
981006
960018
980013
980036
981006
960039
980013
980036
980036
940094
960019
980021
980036 980033 980016
980037
970001
970004
970083
960078
(30)
(Optional)
980021
980047
960006 960040
980036
980014

72
STARTSHAFT/CLUTCH/ENGINEASSEMBLYPARTS LIST
PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
JRP960005 Starter Hex Adapter 1 1 - 4x4mm Set Screw
JRP981025 Bearing, Sealed, 5x19x6mm 1
JRP980013 Socket Head Bolts, 3x8mm 10
JRP980036 Plate Washers, 3mm 10
JRP980004 Set Screws, 4x4mm 10
JRP960157 Start Shaft Bearing Block 1
JRP981005 Bearing, 1910ZZ 1
JRP960004 Clutch Bell Assembly 1 Complete w/ Pinion Guard Lining
JRP970007 Clutch Lining 1
JRP960006 Start Shaft Assembly 1
JRP980012 Socket Head Bolts, 3x6mm 10
JRP960007 Front Tail Belt Pulley 1 1 - 3x6mm Socket Head Bolt
JRP981006 Bearing, 1960ZZ 1
JRP980018 Tail Drive Pin BB Block 1
JRP970009 Tail Drive Pinion w/ Shaft 1 1 - 3x6mm Socket Head Bolt
1 - 3mm Flat Washer
JRP980011 Socket Head Bolts, 3x5mm 10
JRP960011 Cooling Fan Blades: 32-36 1 4 - 3x5mm Socket Head Bolts
JRP960019 Fan Hub: 32-36 1
JRP980094 Clutch Bolt 10
JRP960040 Aluminum Fan Assembly: 46 1
JRP970004 Universal Ball Link 10
JRP980047 Control Rod, 2.3x75mm 1
JRP970083 Pressure Tap 1
JRP970001 Joint Balls w/2x8mm Screws 10
JRP980037 Hex Nuts, 2mm 10
JRP980014 Socket Head Bolts. 3x10mm 10
JRP96008 Engine Mount: 32-36 1 4 - 3x5mm Socket Head Bolts
JRP960039 Engine Mount: 46 1
JRP980021 Socket Head Bolts, 3x30mm 10
JRP980033 Spring Washers, 3mm 10
JRP980016 Socket Head Bolts, 3x15mm 10
JRP960078 Muffler, .36-.36 1

73
WASHOUTUNIT/CCPMCONTROLSYSTEMPARTS
960013
970012
970095
960012
970002
970011
980120 970004
980121
970002
970184
970004
980037
960009
970002
960425
970002
980045
970010
981015
980016
980036
980049
970095
960434 970016
980049
980013
970185
980036
980039
980037
980053
970002
980037
970004
960022
960452
980027
980035
970104
980027
980035
980026
960031

74
WASHOUTUNIT/CCPMCONTROLSYSTEMPARTS
PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
JRP970095 Double Link, Long 1
JRP970012 Washout Arm Bushing 2
JRP960013 Washout Base 1
JRP960012 Washout Assembly 1 Complete w/ All Components
JRP970002 Steel Joint Ball w/2x10mm Screw 10 10 - 2x10mm Flat Head Screws
JRP970010 Washout Link 2 2 - Washout Link Pins
JRP980049 Nylon Washer .5 10
JRP980036 Plate washers, 3mm 10
JRP980016 Socket Head Bolts, 3x15mm 10
JRP981015 CA Stopper Ring, 2mm 1
JRP960425 Swashplate Assembly 1 Complete With All Hardware
JRP970184 Ball Arm, 9mm 1
JRP980120 4X4mm Set Screw 10
JRP960009 Main Rotor Shaft 1
JRP980027 Self Tapping Screws, 2.6x12mm 10
JRP980053 Plate Washers, 2.6mm 1
JRP970104 Servo Mounting Plate 1
JRP380035 Plate Washers, 2.6mm 10
JRP980026 Self Tapping Screws, 2.6x8mm 10
JRP960031 Servo Mounting Plate 1
JRP970004 Universal Ball Links 10
JRP980121 Control Rod, 2.3x25mm 1
JRP980037 Hex Nuts, 2mm 10
JRP980045 Control Rod, 2.3x45mm 1
JRP960022 Swashplate A Arm 2 Complete w/ 2-A Arms & Pins
JRP960434 Elevator Arm Assembly 1
JRP970016 Elevator Arm Bushing 2
JRP980039 Nylon Lock Nuts, 3mm 10
JRP970185 Ball Arm, 11mm 1
JRP980013 Socket Head Bolts, 3x8mm 10
JRP980053 Control Rods. 2.3x50mm 2
JRP960452 Linkage Set H 1

75
UPPER MAINFRAME/BODY SET/MAIN GEAR ASSEMBLY
982002
980025
981013
982001
960072
982016
970008
960002
960009
981005 980013
970008
980004
980013
970024
980019
980012
980019
970192
970024
980019
980013
970005
980039
980013
960001
970020
960017
970024
970020
960450
980019

PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
JRP980025 Self Tapping Screws, 2.3x8mm 10
JRP982002 Ergo .32/.46 Canopy 1 5 - 2.3x8mm Self Tapping Screws
JRP982015
JRP960072 Rubber Grommets 4
JRP982001 Body Set 1 Complete w/Canopy & Hardware
JRP981005 Bearing, 1910ZZ 1
JRP980004 Set Screws, 4x4mm 10
JRP970008 Main Shaft Collar 1 4 - 4x4mm Set Screws
JRP980013 Socket Head Bolts, 3x8mm 10
JRP960009 Main Rotor Shaft 1
JRP980019 Socket Head Bolts, 3x22mm 10
JRP970024 Main Frame Spacer, 12.5mm 6
JRP981013 C Stopper Ring 1
JRP960002 Main Drive Gear 88T 1 4 - 3x6mm Socket Head Screws
JRP980012 Socket Head Bolts, 3x6mm 10
JRP960001 Autorotation Assembly 1 4 - 3x6mm Socket Head Screws
JRP970005 Autorotation Shaft Hub Sleeve 1 Complete w/ Clip
JRP980039 Nylon Lock Nuts, 3mm 10
JRP970192 Body Mount Standoff 1
JRP960017 Main Shaft Bearing Block 1 Complete w/ Bearing
JRP970020 Main Frame Standoff, 32mm 2
JRP960450 Upper Main Frame 1
76
UPPERMAIN FRAME/BODY SET/MAIN GEAR ASSEMBLY

77
LOWER MAINFRAME/LANDINGGEAR/FUEL TANK ASSEMBLY
960030 960026
960027
970022
960010
970021
960030
960027
960028
970022
960038
960037
960038
970023
960032
960036
960033
960040
960034

PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
960010 Cooling Fan Shroud 1 4 - 2.6x8mm Self Tapping Screws
960026 Gyro Mounting Plate 1 4 - 3x10mm Socket Head Bolts
960027 Lower Frame Angles 2
960028 Front Radio Bed 1
960030 Lower Main Frame 2
960032 Landing Gear Set 1 2 - Landing Skids
2 - Landing Struts
4 - Skid Caps
4 - 3x4mm Set Screws
4 - 3x12mm Socket Head Bolts
4 - 3mm Flat Washers
4 - 3mm Lock Nuts
960033 Landing Struts 2 4 - 3x4mm Set Screws
960034 Landing Skids 2 4 - Skid Caps
960036 Antenna Tube 3
960037 Fuel Tank Set 1 1 - Fuel Stopper
1 - Tank Grommet
2 - Installation Rubbers
1 - Silicone Fuel Tubing
1 - Fuel Clunk
960038 Tank Mounting Rubber 2
970021 Main Frame Standoff: 60mm 2
970022 Body Mounting Standoff 4 2 - 3x8mm Socket Head Bolt
2 - 3x18mm Socket Head Bolt
970023 Landing Skid Caps 4
970025 Switch Damper Rubber 4
960117 Landing Gear Damper 4
78
LOWERMAINFRAME/LANDING GEAR/FUELTANKPARTS LIST

TAILROTOR ASSEMBLY
981003
980016
980039
980006
980067
960051
960052
960222
960050 960056
960058
970028
960057
980014
980037
980039
980029
980009
960529
980034
970001
960054 980008
970027 960049
980078
960055
981004
981004
960451
980038
960453
960218
980029
79
Instruction Manual
Ergo 30/46 CCPM
Decal Sheet
Ergo 30 CCPM

PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS
JRP960218 Tail Fin Set 1 1 - Horizontal Fin
1 - Vertical Fin
3 - 3x12mm Self Tapping Screws
2 - 3x12mm Socket Head Bolts
2 - 3mm Lock Nuts
JRP960049 Tail Drive Belt 1
JRP960050 Tail Slide Ring Assmebly 1 Complete w/ All Components
JRP960051 Tail Rotor Blades 2
JRP960052 Tail Blade Holder Set 2 2 - 3x15mm Socket Head Bolts
4 - 2x8mm Socket Head Bolts
2 - 3mm Lock Nuts
4 - 2mm Hex Nuts
JRP960529 Tail Case Set (L&R) 1 4 - 2.6x12mm Socket Head Bolts
4 - 2.6mm Hex Nuts
1 - 3x10 Socket Head Bolt
JRP960054 Tail Pitch Control Lever 1 1 - Lever Bushing
1 - 2x20mm Socket Head Bolt
1 - 2mm Flat Washer
1 - Steel Joint Ball
1 - 2x8mm Flat Head Screw
JRP96055 Tail Case Pulley 1 1 - Pressure Pin
JRP960056 Tail Pitch Link 2 Complete w/ 2 Link Pins
JRP960057 Tail Pitch Plate 2
JRP960058 Tail Slide Ring 1 Complete w/ Bearing
JRP960451 Ergo .32/.46 CCPM Assembly Manual 1
JRP970001 Steel Joint Ball w/2x8mm Screw 10 10 - 2x8mm Flat Head Screws
JRP960222 Tail Center Hub 1 2- 3mm Set Screws
JRP970027 Tail Output Shaft 1
JRP970028 Tail Slide Ring Sleeve 1
JRP981003 Tail Blade Holder Bearing 2
JRP980067 Set Screws, 3x3mm 10
JRP980006 Socket Head Bolts, 2x8mm 10
JRP980016 Socket Head Bolts, 3x15mm 10
JRP980039 Nylon Lock Nuts, 3mm 10
JRP980037 Hex Nuts, 2mm 10
JRP980014 Socket Head Bolts, 3x10mm 10
JRP980029 Self Tapping Screws, 3x12mm 10
JRP980009 Socket Head Bolts, 2.6x12mm 10
JRP980034 Plate Washers, 2mm 10
JRP980008 Socket Head Bolts, 2x20mm 10
JRP980078 Tail Pulley Spring Pin
JRP980038 Hex Nuts, 2.6mm 10
JRP980029 Self Tapping Screws, 3x12mm 10
JRP960453 Decal Sheet, Ergo 30/46 CCPM 1
JRP981004 Ball Bearings, 5x13x4mm 2
80
TAILROTORASSEMBLYPARTSLIST