JUKI AK118 User manual

EIIJJMixJ:Iflill (!lliii2DMI:t91:1)
Auto-lifter(Side-plate-mounting type)
AK118
IfXt&~BJ.Iil I J (- 'Y UA t---
INSTRUCTION MANUALI PARTS LIST
Hl<=iiem (., z:w::re<.t::~l<=li!!ll!illl<=, J~;~~<: O)~ft<allll:b< 1::<!1-\,
:f;t::, 1.. 1::> ct. T <: f<=R~ l> .1:: 51<=, <: O)!llll!meJJRfi!ii L, <:: < t.:<! 1.. '·
~0!1'1111<1:. AK 1181<:?1-\'t:O)m&JlliCT. :<$:1ili&~DDL-90001<:!lllt>t.fl:t"t:iiemc!
nl>ltill<l:, ll!i'il<:DDL-90000)1W.!l~O!I'IIIO) rHt<:::>!-l<:"O)dflllU ~llll;b, +m1!!M
O)J:c~U<.t.:c!l.\, ld:ilS, AK118~ldil":Q1t~.' OOL-90000)-(5:A!-[(I;fl'lil!IMt:;c!
n
<::1..\:f;T, lJE::> <::, ~~0)-r:; :A r.t.-l!IIM v~as o *T.
Read safety instructionscarefully and understand them before using.
Retain
this Instruction Manual for future reference.
CAUTION
This Instruction Manual is intended for the AK118. Read and fully understand the
instructions given under "IMPORTANT SAFETY INSTRUCTIONS" in the Instruction Manual
the DDL-9000 before putting the machine into service when this device is installed to the
DDL-9000.
In addition, to emphasize the AK118, some illustrations
of the DDL-9000 are simplified. Also,
illustrations of the safety devices are partially omitted.
No.1266·00
29327905
From the library of: Superior Sewing Machine & Supply LLC

From the library of: Superior Sewing Machine & Supply LLC

l.l'lllbf:t11'f.Jm ............................................................................................................................. 1
2. ~U.:itJ:Iill!m~;! ...................................................................................................... 4
s. -"'1iJLt111l.:itJ:Iilltm~~n .................................................................................................. 5
4.
~tllbfi0)11il.:itJ:Ii~IIJJ:J!f~;! ................................................................................... 6
5. tltifi ............................................................................................................................................. 6
6. J\-':IIJ:7:. 1-- ............................................................................................................................. 7
CONTENTS
1 .. JNSTALLA TION ............................... ~ .... ~ .... ~ ............ ~ ......... ~ ...................................................... ~ ............................ 1
2. HOW TO SELECT THE FUNCTION OF AUTO-LIFTER ...................................................4
3. HOW TO SELECTTHE FUNCTION
OF UFTING
THE PRESSER FOOT BY PEDAL ................. ~ ........... ~ ................ u •• ~.~-········································5
4. HOW TO SELECTTHE FUNCTION OF LIFTING THE PRESSER FOOT
AUTOMATICALLY AFTER THREAD TRIMMING.............................................................6
5M SPECifiCATIONS """'""""""""""""""""""""""""""" .. """""""""'""'"'"""""",.'""""""""M*""'"""""""'"""'"""'"""'"*""'""'u••••••••••••••••••*""""'" 6
6
.. PARTS LIST .......................................... ,u .............. u ............................................. ~ •••••••• _._ •• _ ..... _ ....... _ .... ~~~·~········ 7
From the library of: Superior Sewing Machine & Supply LLC

1 . I&b Ml:tE¥111i /INSTALLATION
& :i::cr.
/, JiSl
:::J'i{(J)i!!liiJ(:J:.Q.I&:>:i:i!i.i<:R:!tl, !llli>:!:i;J.b !:1J'5fi-=>!:< ti::<!L \o
~
WARNING:
Tum OFFthe powerbeforestartingthe work so as to prevent accidents caused by abrupt start of the sewing
machine.
1) :::; ;:.; Y0)~;!&1,i:J:N fJ 5'1-l"" D-<! J:!:f~f*OOJ~:tl.
LJ61,i:5'J.l,; *"9 0
1) Remove the side plate of the machine, and remove
hinge
screw@ in knee lifterside rod 8.
2) D-<! J:l:fiJy :7 @O)~:tl. LJ81,i:5'J.l,;' f:tli!!OJit:tl.
G1,r1z-y !--L;t.:D-~...ti11JY:70cx~G. ~t.
LJ&"CI:&fJf:tl:t*!i0
i:O)B?j, ::;;:.;y1,rffljl,; t:."D-~...tl:fii~b~im~
f*t.i-1' t-:00JJ\:tc:.A ::>n '~i:c1,i:li!~L; "L<tc
~l, lo
2) Remove hinge screw 8 in knee lifter link 8, and
replace itwith knee lifterlink8 setwith attachedspring
0. Then install the knee lifter link with hinge screw
••
At this time, tilt the machine and make sure that knee
lifterconnecting rod 0 enters the hole of connecting
rod guide
0.
3) x~L;tcD-<!...tl:fU Y:781<::, D-~...tt:f~f*t::'Y
01\::tl. LJiii'ilOb G. D-~ ...tl:f~M1,i:t::'YG»"CI:& r~
111:7*"9·
3) Tighten with screw knee lifter side rod pin (i) to
replaced knee lifter link 0, and install knee lifterside
rod 8 with pin
0.
(d) 1. o-~..tl:ft~•t::YGI<I:f;b.QitJ.~l-'a.n::\
t.-::>t>'b ci!tbi'iftz <.tttrl-'·
2. §~tlLJ$1<=1<1:, ~!JA1r1#ffll"t.-z<.r.:
trl- '·
(Caution)
-1-
1. Securely tighten knee lifter side rod pin (I)
since it is easily loosened.
2. Apply grease to the hinge sections of
respective hingescrews.
From the library of: Superior Sewing Machine & Supply LLC

'tf IJ 7..m:lli
Apply grease
4> '*fiD .Q lib ':7 -1 tJ 4f/c$€s)rJJJ \-T71M:::j:ljl2: 5t .s, J::
51<::, 0'<! ..tl:fiJ /? l<ft<:lii:HI)l,r':7-1""\7-:j:ljl;;t
BQ91<::115UJ 111:1~9. <:0~, $€ilrJlJ \-17tDC.*
f\l:l.Q lib 'J -1 -\7 -IB0il¥:if§ I;: <::51~< tc2: L. 1.
5) 0'<! .1:111) ::,; ? l<ft<til:tlll0!;7] IJ :X Z!'$1;:0'<! _t
111) /?l<ft<0'ir::lil:t~9 0
4) Install knee lifter link spring hook II on wire pressing
base
41) so as to hold down thread release wire 0
and oil tube ti). Atthis time, be careful about routing
of oil tube
f) and thread release wire0 .
5) Place knee lifter link spring 8 on the notch of knee
lifterlink spring hook e.
6) AK~ill (il.) 07,r~;:ol<::llll.IJ81:t~9. <:0
Jl\¥, o-<!..tl1m~e::::::;4filr;: '-" LJ .1-1 ~ u ::;:7•0
&7\t.J~iz ~ t- <!fl.QJ:: 51Z::llll.IJ 81:1~9 0
03::11) Y 1.1.1-1' I" U ::.t?·O)~:RI<:: 5 U:A'ir:iimil,
-c <tee:! I-'·
6) Install AK device (asm.) 0 on the machine. At this
time, install the device so thatthe slot of solenoid link
• is seton knee lifter side rod pin 4I!l.
(caution) Apply grease to the slot of solenoid link
••
7) AK~ill (il.) 00:::1- ~l,r7-7Jv0:RI<.::itiR,,
2P :::J::f.?:Yfl)l,r:::J:;.t t-D-Jvli:i&..t0 2P :::J;f.
:7:9Ci> (2P 8 CN9) l,Jl;,ibi.l::9.
:::1-
~tJ'~fl'FtJ'Stc!:L-1J::51<::, :::1- ~:75/7
@l:&u:m~H::.t ~trci!B0:!\R~c a::e: lib<:< r.:
;:!l, '·
7} Pass the cord of AK device (asm.) to the hole in the
table, and connect 2P plug
Gil to 2P connector Ci) (2P
white CN9 ) on the control circuit board.
Use cord clamp
@) and cord band €D to clamp the
cord and other cables so that the cord is not hanged.
From the library of: Superior Sewing Machine & Supply LLC

Bl 11~0)::::J- ~;t;,~ ~c\ 1t!JO)::::J- ~C:l'Rtn:::<rc:
~l.,lo
8) Bundle the cord with other cords using the attached
cord band.
9) .:::: ~::JO)iHJ;!&~)'I. u C::J!Il:'t~l'l:f. 51~ ..tl:f*&~
~l'Jli<=J!Ilu 1'1:1/ctk~l<= u c::. ~5-1; c-oc
':! '--' /-1 ~ijiill~~1i:1l!UI<::I§~~tt. 7\:€3~:::Z/ \:t- .~
0crn~~u~~m~*9o~O)~.':!Lt/-1~
ld:9i:EP0)1.JJO.J"-J!Il u111:t/ctk~ct 'Y r- u*9 o
Citfil) J:!l!xmt~l<=!fl'llu/c~f!ac, J!llxH~~
Hc51~..tlf~~9t~l;:9~a;b~ili5:QL:c
~Iii~ u c:: <. tc~l, '0
9) Remove the face plate of the machine, put lifting lever
@I in the state of pressing down, turn solenoid shaft
~to the left with screwdriver G, and tighten screw
fJ) with hexagonal spanner~. At this time, set the
solenoid
in the state that it is pressed in the direction
of the arrow.
(Caution) In the state that the presser foot comes in
close contact with the throat plate, make..
sure that a clearance is provided betweer,
the back face of presser bar guide bracket
~ and lifting lever @I •
l 0) AK ~~~~~ffl9 0~-8-ld:. :T- -:/'J[;O)iiJH51l3Z:
:'t ~~lfl(IJ )'!. u C:: L:~ffl < /c~i., lo
1 0) Remove the head support bar on the table when using
AK device.
-3-
From the library of: Superior Sewing Machine & Supply LLC

2. 13~J.J1tll5t...tttMii~mRJJ5n
HOW TO SELECT THE FUNCTION OF AUTO-LIFTER
u
J
l ) :::r:; 1--D-J [.;itt' 'Y::/ .Art-90:::Z-1 '-" :f01i::J!ll G:ta:t.J'
Slt~:::Z-1 'Y:fllf ON G*9 o
2) "t::' "c§cc=tJiz:LED tJ'~mO (FL ON) (;::ta:
o !3~JJ:J!llX...t11iilfiW:ij"l<1Jc:ta: o *9,
3) l1? tcM!U~'i:::Z-1 'Y:f~OFFG. ilil.lil:ON G*9 o
4) 1) - 3) O)Ji{'F~ilil.lii< Dll&9c LED ~mb'
"Fl OFF c:ta:fJ. !31JJ:J!ll7l..t11iilmlb'lllt.J':ta:<
:ta:o ~9 o
FLON
FL OFF !311J:J!llX...tl1iil~~~cl:. IIJ~~ttfuo
(
::10~5 .U*il 1lfG7~=tJI'E\l:l\lli;::J!ll~..t)
[j'[;j;EJIJJ_tj'?U*'ttfuo
(i.Ht) 1. UO).Aflmi:GI;t, !01" l t'i>J..~ililG Z'b'5fi1d:?Z'<.tcC:l\o
(00) ON/ OFFIIJfl:tJl!j!t,\C:mEb'?*< li1Jt>,.t>51d:l\il15't.>t<VJIJ~9 o)
2. ~~llfiEG<.~GtcJ:l\C:EI!Illlfii~J::Iflcl:lbfi:G~ttlvo
3. EIU~..tlf~llllf&t>M!:t?l;: "FL ON" llf~9QC:Sl \~!itll<:: -~t.>'il!!fl~9 o
;R, 17 ':1 7 Jt ':1 ·::r:A -1 ':1 7b'lllfF G tcJ: <. ta;Q <: C:t.>'® t> iJ;90)c, EIIIJJIII~..tl~lllllf& t>MI:t
Z'ta:l\~1;:1:, !01" "FL OFF" llf~G Z'<.tcC:l\o
1) Tum ON the powerswitch while pressing switch 0 inside the control box.
2} LED display is turned to
f) (FL ON) with "beep", and the function of auto-lifterbecomes effective.
3) Turn OFF the powerswitch once and tum it ON again.
4) When repeating operations 1) through 3), LED displays "FL OFF" and the function
of auto-lifter does notwork.
FL ON : Auto-lifter device becomes effective.
FL
OFF : Auto-lifter function does not work.
(Similarly, the presser foot is notautomatically lifted when programmed stitching is completed.)
(Caution) 1. To perform re-turning ON of the power, be sure to performafterthetime of one second or more
has passed.
(If ON/OFF operation of thepower is performed quickly, setting may be not changed over well.)
2. Auto-lifter is not actuated unless this function is properly selected.
3.
When "Fl ON" is selectedwithoutinstallingtheauto-lifterdevice, starting is momentarilydelayed
atthestart of sewing. Inaddition, be sure to select "Fl OFF" when theauto-lifter is not installed
since thetouch-backswitch may not work.
-4-
From the library of: Superior Sewing Machine & Supply LLC

3. ~1'Jv~xJ:.IfM!mmRJJ5~
HOW TO SELECT THE FUNCTION OF LIFTING THE PRESSER FOOT BY
PEDAL
.&~ .. ~
!!\1\llli<:J::~!IIIi!l~ltti<:ltlb,&>9'U:A"1' ':l 7~t;IJ::> C:1J'6:J:::J 1'-D-JI.-ilb 7::<:.0:>".70:::; t-1JJt-~
i3:,15\
lml:tC: < le~\, '·
~
WARNING:
Toavoid electrical shockhazards, open the control box front coverafterturning OFF thepowerwithoutfail.
KFLWE
KFLsetting
KFL • PFL
D--
PFL~
PFLsetting
:::r:;; 1-- o- J vi!!Mfik.OJV -v Y J\81i.''l£ L;'M ;t:@;:: c I;::
J: b, ""::1 i i.JOJI!i!ii1:J.il& L; li11= I;:: l: :j!jl ;t 1l.'J:~ ~ tt:@ ;::
c tJ'<:'t!- ant.
V -v Y J \J:JSBOJV Jv?~mOJ:tllla,l<=tt-:J l:'l£ L;'M;t l:
<.i.:':t:L, '·
PFL "":5'Jvl!i!i(lj)IZ l...!<:l::j!jl;'t 1l.'J:~t:tt:@ i: cb'
c't!-~~.
KFL "":5'Ji.JI<: J::@:j!jl;tJ:11lif'F1fff1<J;L, i~ttfv.
(rui) 1. VvYJ\~l;7JbM'.R.i>Jii3"13:, l.&\9''11ili~
OFF L; 1ttftfita: ::> "C <. t::c!l..lo
~ON~~~l;7Jb~.R."C~~b~b5
1<J:I,.l(cftJ1!JtJ1,:;j;::i'f>~U9i>~-fJ(5!J
~9.
2. PFL ~mR9i>cE!IItl~l<:~l;7JblK-1'Y
l'-tJ'~<.ta:b~9 0
The presserfoot can be lifted by depressing the back part of the pedal by means of changing insertion of jumper8 on
the control circuit board.
Change the insertion in accordance with the guidance of silk screen shown on the uppersection of the jumper.
PFL : The presserfoot can be raised by depressing the back part of the pedal.
KFL : Operation of lifting the presser foot by the pedal is not performed.
(Caution) 1. In case of changeover of the jumper, be sureto perform the work afterturning OFF thepower.
If thechangeover is performed while the power is kept ON, not onlythesetting is not changed,
but also the control box may be damaged.
2. When
PFL is selected, the point at which thread trimming is performed will automatically
descend.
-5-
From the library of: Superior Sewing Machine & Supply LLC

4. ~tJJ o fiO):j:!jix..tl:t!3it.l..t~imR1557i
)
HOW TO SELECT THE FUNCTION OF LIFTING THE PRESSER FOOT
AUTOMATICALLY AFTER THREAD TRIMMING
u
D IBIBIBIBI ~
l) SC-9000)~1\t~JE'No.551Z:J::IJ)f1H~90<:c
tFcfe*9·
1 : iMIJ IJ ~ I;:: :fill ;;t .1: 11 b'§ lll!L.t~ !..; 0::9.
( ~~I±Jj\lj~JE')
(CP-360J\;:j<.J[;{;::c'7D75 b!il, i:a':~
:IR~Ict. t!'iH'FJ\.+Jt;O)~I;::t(tl, ii,i:;9 .)
0 : f!tt!JIJ~O):flll;;tJ:I:f§lli!.J~Id:fita:l, ii,i:;it
A.,.
--,0 D D
(70~'5 b!il, i!J'Gj~t.>raJ lJJ::51Z::flll:"t
J:l:flct §lli!.J.l:,l!f.l.; a::tt A.,.)
n
C~11l ~i!l<::::>t. n:O)muna:sc-sooO)Jll1
mml!l!l·~~l!« I_; "C <. tt<! l.. \o
1) The function can be selected using function setting No. 55 of SC-900.
1 : The presserfoot is automatically lifted afterthread trimming. (Standardsetting a the time of delivery)
(When the programmed stitching is selected with the CP-360 panel, follow the setting of the operation
panel.)
0 : Lifting
the presserfoot automatically after thread trimming is not performed.
(Similarly, the presser foot is not automatically lifted when programmed stitching is completed.)
(Caution} Refer to the Instruction Manual for SC-900 for the details of the way of function setting.
5. tt~ /SPECIFICATIONS
:flllx~•
li:*::flllxl±
*UII.EE
9 mm (~~)
9 kg
100%~
Presser foot lifting amount
Max. presser foot pressure
• Line voltage
9 mm (standard)
9 kg
At 100%
6
From the library of: Superior Sewing Machine & Supply LLC

6. J\-'.!1 !J :At-- /PARTS liST
,------
1
I
I
I
I
I
I
I
I
I
---------------~
I I
I I
I I
2~
7
5
~
0
~0 113 ~ i
I 9 ""-. ' 13 1
! ~':·~ !
i 0 ~1!
14 i ~ i
L L _________________________ _
---------------- ----------- --- -1
I
20
30
r
-7-
From the library of: Superior Sewing Machine & Supply LLC

Jll?,~- __ N\!lJ ____ r,ll9'_Ng. _________ _ p_r;, LC.!! ;_r_ r J_Q.l! __________ .L _> __ L _1 _ _______ }<!:.: _
I GAK-Al8010AO AK DEVICE AS!!.
AKY9f(7'<)
1
2
GAK-A18200BO
SIDE PLATE ASl!.
xV H(7~)
(!)
3
GAK-A18200AO SIDE PLATE COI!PL.
·w 1~<7'"' !ll
(I)
4 GAK-Al826000 SOLENOID Ll :fK
Yv!1V 9Y7
(I)
5
GAK-33027000 SOLENOID ARI!
Yv NV !17' B
(I)
6 GAK-33028000 SOLENOID SHAFT
YvlW 7' :7
(I)
7 SD-0800352-SP HINGE SCREW D= 8
H= 3.5
~·y*'' D=8 H=3.5
(!)
8 NS-6!503!0-SP
NUT 15/64-28 U1~:7t1} 15/64-28
(l)
9 SS-7121410-SP SCREW 3/16-28 L=l4 <~t7*7' 3/16-28 L=l4
(1)
10 WP-1021016-SD WASHER t7t'b' ~ 10.2X18Xl
(l)
II RE-0700000-KO E-RING 7 E7r ~;;;<v 7
(I)
12 NS-6150440-SP NUT 15/64-28 0,~?71} 15/64-28
(2)
13 WP-0621036-SP WASHER
t7t' :II'*
(2)
14
GAK-A18300BO AK SOLENOID AS!!. ,B AKYvl·W (J'<)B
(1)
15 GAK-A18300AO AK SOLENOID ASM. ,A AKYv!·W (J'<)A
(I)
!6 HK-0346100-20 2-POLE NYLON PLUG n'J7''1'J' 2P
(I)
17 GAK-33031000 SOLENOID RUBBER, A Yv/1}' J' M
(I)
18 WP-0851846-SC WASHER S.5X22.0Xl.S t7"1' :11' 1 8. 5X22Xl. 8
(I)
19 Nli!-6080600-SI! NUT !IS
U'b'Jt1~ !18 !7:t
{1)
20 GAK-Al834000 SOLENOID BASE
YvJ1V J!'1
(2)
21 GAK-33035000 SOLENOID COLLAR
1vl1V ~7-
(l)
22 GAK-3303600A SOLENOID COVER YvN}' 11~·-
(!)
23 GAK-3301 1000 SOLENOID ARM, A
Yv/1}' 'W A
{1)
24 GAK-33012000 SOLENOID PIN Yv/1}' t'Y
(!)
25 GAK-33013000 SOLENOID PIN COLLAR 1v NV t· YiJ7-
(I)
26 RE-0400000-KP E-R!NG 4 E:tl' ;1};1.'1 4 (2)
27 Sli-6051002-TP
SCREW li5X0.8 L=10 U1iJ?7:1i' ~} M5X0.8 L=10
(I)
28 SS-4120915-SP
SCREW 3/!6-28 L~9
:1,. *'' 3/16-28 L~9
(6)
29 SS-7121610-SP SCHEW 3/16-28 1=15.5 \~t71~· 3/16-28 1=15.5
(l)
30
GAK-A1840000 KNEE LIFTER LINK SPRING !'LATE
tt• 7'7'' 9Y7A' i~'J
1
31
GAK-Al841000 KNEE Llr'TER LINK
t"'' 7'!' 9'1~
l
32
GAK-A1842000
KNEE LIFTER LINK SPRING
tjt' 7'1' 917!1' * 1
33 GAK- Al843000 KNEE LIFTER LINK FULCRUM SHAFT
tt· 7!J 91i',7W 7 1
34 GAK-330400AO
SHAFT PIN ASM.
t~· 7'T' Dll;' !)t' Yi'~
2
35 HX-0004300-00
CLIP
'1117~· Y}'
1
36 M4011-351-000 SPRI~G B n'11t7JI'.i<B 2
37 114009-351-000-A SPRING SHAFT ll
"'*''I'll
1
38 114012-351-000 ADJUST SCREW 7~'iit77'fa9HW 1
39 M2010-110-000 ADJUST NUT 7~'iit771 f3-t,:l1~ 1
40 SS-4110715-SP SCREW 11/64-40 L=7
t~'i'' 11/64-40 L=7
1
-8
From the library of: Superior Sewing Machine & Supply LLC

JUKI**~~t±
JUKI CORPORATION
Copyright @ 1998JUKI CORPORATION.
*lf(J)J798~mtlfli~€~, m~~:Q<:c ~
ltu*~·
All rights reserved throughout the world.
To order or forfurther information,
please contact:
<:0)~!5B(J)~t, \JJ(i:-:>L. Yt:/!'8,13t.;Ji?,tJ'® 0 *Gr.: S iB~~O)Jl& 7\5 /iS:s2.1cl:~tl~3i PJTI L:if3Pc:j t, '~b tt< n:~ L. '·
* i:: o)'JUtm~•~ctftliMO)tt~~~J7fSt.J: < ftT:Q.tJiiJS !:I*,...
Please do not hesitate to contact ourdistributors oragents in your area forfurther information when necessary.
*The description covered in this instruction manual is subject to change for improvement of the
commoditywithout notice.
98 · 12 Printed in
Japan (E )
From the library of: Superior Sewing Machine & Supply LLC