JUKI IP-100 User manual

ENGLISH

ENGLISH
CONTENTS
1. INSTALLINGTHE OPERATION PANEL ................................................................... 1
2. CONNECTINGTHE CORD........................................................................................2
3. HOWTO USETHE OPERATION PANEL .................................................................. 3
3-1. Names and functions of each components ........................................................................ 3
3-2. Adjusting the contrast of the operation panel display ...................................................... 5
3-3. Production control switch connecting connector.............................................................. 5
4. STANDARD PANEL...................................................................................................6
4-1. Screen list .............................................................................................................................. 6
4-2. How to operate the operation panel for sewing stitching patterns .................................. 8
(1) Reverse stitching pattern...................................................................................................................8
(2) Overlapped stitching pattern...........................................................................................................10
(3) Programmed stitching pattern ........................................................................................................11
(4) Cycle sewing pattern........................................................................................................................15
4-3. How to use the bobbin thread counter.............................................................................. 17
4-4. No. of pcs. counter .............................................................................................................. 18
4-5. Re-sewing switch ................................................................................................................ 18
4-6. Needle up/down compensation switch ............................................................................. 19
4-7. ON/OFF switch of the material edge sensor ............................................................... 19
4-8. Automatic thread trimming switch .............................................................................. 19
4-9. One-shot automatic stitching switch ........................................................................... 19
4-10.Thread trimming prohibition switch ........................................................................... 19
4-11. Key lock.............................................................................................................................. 19
4-12. Information......................................................................................................................... 20
(1) Sewing management information ...................................................................................................20
(2) Production control function ............................................................................................................24
(3) Working measurement function ......................................................................................................26
4-13. Setting for functions ......................................................................................................... 28
(1) How to change over to the function setting mode ........................................................................28
(2) Function setting list .........................................................................................................................31
5. PANEL FOR LH-4168/4188..................................................................................... 34
5-1. Screen list ............................................................................................................................ 34
5-2. How to operate the operation panel for sewing stitching patterns ................................ 38
(1) Reverse stitching pattern.................................................................................................................38
(2) Overlapped stitching pattern...........................................................................................................40
(3) Corner pattern...................................................................................................................................41
(4) Step pattern.......................................................................................................................................47
(5) Cycle sewing pattern........................................................................................................................50
5-3. How to use the bobbin thread counter.............................................................................. 51
5-4. No. of pcs. counter .............................................................................................................. 52
5-5. Re-sewing switch ................................................................................................................ 53
5-6. Needle up/down compensation switch ............................................................................. 54
5-7. ON/OFF switch of the material edge sensor ............................................................... 54

5-8. Automatic thread trimming switch .............................................................................. 54
5-9. One-shot automatic stitching switch ........................................................................... 54
5-10. Thread trimming prohibition switch ........................................................................... 54
5-11. Key lock .............................................................................................................................. 54
5-12. Information ......................................................................................................................... 55
(1) Sewing management information ................................................................................................... 55
(2) Production control function ............................................................................................................ 59
(3) Working measurement function ...................................................................................................... 61
5-13. Setting for functions ......................................................................................................... 63
(1) How to change over to the function setting mode ........................................................................ 63
(2) Function setting list ......................................................................................................................... 66
(3) Communication mode ...................................................................................................................... 70
6. EXTERNAL INTERFACE ......................................................................................... 74
7. ERROR DISPLAY .................................................................................................... 74
7-1.Error code list (Error display in panel) ............................................................................... 75

– 1 –
1. INSTALLING THE OPERATION PANEL
Type B (Type name plate TYPE B0＊)Type C (Type name plate TYPE C0＊)
Type B Type C
IP-100 / bracket type classified by model correspondence table
笊笳笘
笆笊
笳
笆
笙
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
1) Attach operation panel 笊to the machine head using screw 笆, plain washer 笳, toothed lock washer 笘and
spacer 笙(for type C) supplied with the operation panel. Select and use screw 笆referring to the table.
2) The positions of the holes in the bracket for installing the operation panel are different from each other
according to the respective models. Refer to the table below.
笊
笳
笘
笆
笙
笊
笳
笘
笆
笙
笳
笘
笆
No.
1
2
3
4
5
6
7
8
9
Mounted machine
head
DDL-9000
DLN-9010
LH-31＊＊ , LH-35＊＊
LZ-228＊N
DDL-5550N
DDL-8700
DLN-5410N
DLU-5494N
LH-41＊＊
Bracket type
Type B
Type B
Type B
Type B
Type C
Type C
Type C
Type C
Type B
Installing
hole used
2−4
2−4
1−5
3−4
1−3
1−3
1−3
1−3
2−4
Remarks
To be fixed on the exclusive
bracket for installing standard
panel
Use 2– 3in case of optional
unit (V0 and the like).
Part No. of screw
SS4121415SP(3/16-28)
SS4121415SP(3/16-28)
SS6111210SP(11/64-40)
SS4121415SP(3/16-28)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS4121415SP(3/16-28)

– 2 –
笊
笆
綏笊
笳
笳
笘笙
WARNING :
Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents
caused by abrupt start of the sewing machine.
2. CONNECTING THE CORD
1) Pass cord 笊and FG cord 笳(for type C) of the
operation panel through hole 綏in the machine table
to route it to the underside of the table.
2) Connect the connector of cord 笊to connector
CN34 笆in the control box.
3) For type C, fix FG cord 笳to the power switch with wood screw 笘supplied with the panel as accessories.
Wire FG cord 笳after bundling it with the power cable and the like with cable clip band 笙supplied with the
panel as accessories.
Bottom surface of table

– 3 –
3. HOW TO USE THE OPERATION PANEL
筅
笊
筵
笳笘筐笶
笆笙笋
筌笞筍
笵
笄笨筺
筥
3-1. Names and functions of each components
笊Re-sewing switch
笆Needle up/down compensating switch
笳Screen changeover switch
笘 With/without reverse feed stitch at sewing start switch
笙 With/without reverse feed stitch at sewing end switch
笞Reset switch
笵Teaching switch
筌Power display lamp
筅Smart media cover
筵Smart media slot
(Smart media inserting opening)
筥Smart media
Optional :
Part No.HX005750000
笨Information switch
笶Material edge sensor switch
筐One-shot stitching switch
筺 With/without automatic thread trimmer switch
笄Thread trimming prohibiting switch
筍Counter value setting switch
笋 Max.speed limitation variable resistor
（ ）
笊Re-sewing switch
笆Needle up/down
compensating switch
笳Screen changeover
switch
笘With/without reverse feed stitch
at sewing start switch
笙With/without reverse feed stitch
at sewing end switch
笞Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out during
program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing start.
*This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing end.
*This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.

– 4 –
笵Teaching switch
笨Information switch
笶Material edge sensor switch
筐 One-shot stitching switch
筺With/without automatic
thread trimmer switch
笄Thread trimming
prohibiting switch
筍Counter value setting
switch
笋Max. speed limitation variable
resistor
筌Power display lamp
筅Smart media cover
筵Smart media slot
(Smart media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is used
during sewing.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically operates up to the specified
number of stitches.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically performs thread trimming when
the specified number of stitches has been completed.
This switch prohibits all thread trimmings.
*This switch cannot be used with the sewing machine which is not
provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No. of
pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for smart media inserting opening.
To open the cover, place your finger on the notch located on the
side of the cover as shown in the figure and push the cover in the
direction of left slanting rear.
*There are some functions that are not able to be operated with
the cover opened.
Do not close the cover unless smart media is completely inserted.
To set smart media, insert smart media into smart media slot and
push it until it is almost hidden.
To remove smart media, push it further again and it protrudes to
the position where it can be held between your fingers. Now, draw
it out.
* Be very careful of the inserting direction of smart media.

– 5 –
笊
笳
笆
綏
Light Shade
3-2. Adjusting the contrast of the operation panel display
笊
笳
笆
綏
3-3. Production control switch connecting connector
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit
board pattern and the connector
terminal.
2. Do not disassemble the operation
panel to prevent it from breakage.
Cau tion
1) Press in the direction of arrow mark the click of
section 綏of cord outlet cover 笆assembled in the
rear of operation panel 笊and remove the cover.
2) Turn LCD screen display brightness adjustment
variable resistor 笳to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section 綏of cord outlet cover 笆assembled in the
rear of operation panel 笊and remove the cover.
2) Connect the optional relay cable connector to
CN105 笳of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168

– 6 –
4-1. Screen list
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the setting screen of pattern selection.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected＞
＜When programmed stitching pattern 1 is selected＞
4. STANDARD PANEL

– 7 –
ENGLISH
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 or 2 is selected＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.