JUKI IP-100 User manual

ENGLISH

ENGLISH
CONTENTS
1. INSTALLINGTHE OPERATION PANEL ................................................................... 1
2. CONNECTINGTHE CORD........................................................................................2
3. HOWTO USETHE OPERATION PANEL .................................................................. 3
3-1. Names and functions of each components ........................................................................ 3
3-2. Adjusting the contrast of the operation panel display ...................................................... 5
3-3. Production control switch connecting connector.............................................................. 5
4. STANDARD PANEL...................................................................................................6
4-1. Screen list .............................................................................................................................. 6
4-2. How to operate the operation panel for sewing stitching patterns .................................. 8
(1) Reverse stitching pattern...................................................................................................................8
(2) Overlapped stitching pattern...........................................................................................................10
(3) Programmed stitching pattern ........................................................................................................11
(4) Cycle sewing pattern........................................................................................................................15
4-3. How to use the bobbin thread counter.............................................................................. 17
4-4. No. of pcs. counter .............................................................................................................. 18
4-5. Re-sewing switch ................................................................................................................ 18
4-6. Needle up/down compensation switch ............................................................................. 19
4-7. ON/OFF switch of the material edge sensor ............................................................... 19
4-8. Automatic thread trimming switch .............................................................................. 19
4-9. One-shot automatic stitching switch ........................................................................... 19
4-10.Thread trimming prohibition switch ........................................................................... 19
4-11. Key lock.............................................................................................................................. 19
4-12. Information......................................................................................................................... 20
(1) Sewing management information ...................................................................................................20
(2) Production control function ............................................................................................................24
(3) Working measurement function ......................................................................................................26
4-13. Setting for functions ......................................................................................................... 28
(1) How to change over to the function setting mode ........................................................................28
(2) Function setting list .........................................................................................................................31
5. PANEL FOR LH-4168/4188..................................................................................... 34
5-1. Screen list ............................................................................................................................ 34
5-2. How to operate the operation panel for sewing stitching patterns ................................ 38
(1) Reverse stitching pattern.................................................................................................................38
(2) Overlapped stitching pattern...........................................................................................................40
(3) Corner pattern...................................................................................................................................41
(4) Step pattern.......................................................................................................................................47
(5) Cycle sewing pattern........................................................................................................................50
5-3. How to use the bobbin thread counter.............................................................................. 51
5-4. No. of pcs. counter .............................................................................................................. 52
5-5. Re-sewing switch ................................................................................................................ 53
5-6. Needle up/down compensation switch ............................................................................. 54
5-7. ON/OFF switch of the material edge sensor ............................................................... 54

5-8. Automatic thread trimming switch .............................................................................. 54
5-9. One-shot automatic stitching switch ........................................................................... 54
5-10. Thread trimming prohibition switch ........................................................................... 54
5-11. Key lock .............................................................................................................................. 54
5-12. Information ......................................................................................................................... 55
(1) Sewing management information ................................................................................................... 55
(2) Production control function ............................................................................................................ 59
(3) Working measurement function ...................................................................................................... 61
5-13. Setting for functions ......................................................................................................... 63
(1) How to change over to the function setting mode ........................................................................ 63
(2) Function setting list ......................................................................................................................... 66
(3) Communication mode ...................................................................................................................... 70
6. EXTERNAL INTERFACE ......................................................................................... 74
7. ERROR DISPLAY .................................................................................................... 74
7-1.Error code list (Error display in panel) ............................................................................... 75

– 1 –
1. INSTALLING THE OPERATION PANEL
Type B (Type name plate TYPE B0＊)Type C (Type name plate TYPE C0＊)
Type B Type C
IP-100 / bracket type classified by model correspondence table
笊笳笘
笆笊
笳
笆
笙
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
1) Attach operation panel 笊to the machine head using screw 笆, plain washer 笳, toothed lock washer 笘and
spacer 笙(for type C) supplied with the operation panel. Select and use screw 笆referring to the table.
2) The positions of the holes in the bracket for installing the operation panel are different from each other
according to the respective models. Refer to the table below.
笊
笳
笘
笆
笙
笊
笳
笘
笆
笙
笳
笘
笆
No.
1
2
3
4
5
6
7
8
9
Mounted machine
head
DDL-9000
DLN-9010
LH-31＊＊ , LH-35＊＊
LZ-228＊N
DDL-5550N
DDL-8700
DLN-5410N
DLU-5494N
LH-41＊＊
Bracket type
Type B
Type B
Type B
Type B
Type C
Type C
Type C
Type C
Type B
Installing
hole used
2−4
2−4
1−5
3−4
1−3
1−3
1−3
1−3
2−4
Remarks
To be fixed on the exclusive
bracket for installing standard
panel
Use 2– 3in case of optional
unit (V0 and the like).
Part No. of screw
SS4121415SP(3/16-28)
SS4121415SP(3/16-28)
SS6111210SP(11/64-40)
SS4121415SP(3/16-28)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS7121410SN(3/16-24)
SS4121415SP(3/16-28)

– 2 –
笊
笆
綏笊
笳
笳
笘笙
WARNING :
Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents
caused by abrupt start of the sewing machine.
2. CONNECTING THE CORD
1) Pass cord 笊and FG cord 笳(for type C) of the
operation panel through hole 綏in the machine table
to route it to the underside of the table.
2) Connect the connector of cord 笊to connector
CN34 笆in the control box.
3) For type C, fix FG cord 笳to the power switch with wood screw 笘supplied with the panel as accessories.
Wire FG cord 笳after bundling it with the power cable and the like with cable clip band 笙supplied with the
panel as accessories.
Bottom surface of table

– 3 –
3. HOW TO USE THE OPERATION PANEL
筅
笊
筵
笳笘筐笶
笆笙笋
筌笞筍
笵
笄笨筺
筥
3-1. Names and functions of each components
笊Re-sewing switch
笆Needle up/down compensating switch
笳Screen changeover switch
笘 With/without reverse feed stitch at sewing start switch
笙 With/without reverse feed stitch at sewing end switch
笞Reset switch
笵Teaching switch
筌Power display lamp
筅Smart media cover
筵Smart media slot
(Smart media inserting opening)
筥Smart media
Optional :
Part No.HX005750000
笨Information switch
笶Material edge sensor switch
筐One-shot stitching switch
筺 With/without automatic thread trimmer switch
笄Thread trimming prohibiting switch
筍Counter value setting switch
笋 Max.speed limitation variable resistor
（ ）
笊Re-sewing switch
笆Needle up/down
compensating switch
笳Screen changeover
switch
笘With/without reverse feed stitch
at sewing start switch
笙With/without reverse feed stitch
at sewing end switch
笞Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out during
program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing start.
*This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing end.
*This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.

– 4 –
笵Teaching switch
笨Information switch
笶Material edge sensor switch
筐 One-shot stitching switch
筺With/without automatic
thread trimmer switch
笄Thread trimming
prohibiting switch
筍Counter value setting
switch
笋Max. speed limitation variable
resistor
筌Power display lamp
筅Smart media cover
筵Smart media slot
(Smart media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is used
during sewing.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically operates up to the specified
number of stitches.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically performs thread trimming when
the specified number of stitches has been completed.
This switch prohibits all thread trimmings.
*This switch cannot be used with the sewing machine which is not
provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No. of
pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for smart media inserting opening.
To open the cover, place your finger on the notch located on the
side of the cover as shown in the figure and push the cover in the
direction of left slanting rear.
*There are some functions that are not able to be operated with
the cover opened.
Do not close the cover unless smart media is completely inserted.
To set smart media, insert smart media into smart media slot and
push it until it is almost hidden.
To remove smart media, push it further again and it protrudes to
the position where it can be held between your fingers. Now, draw
it out.
* Be very careful of the inserting direction of smart media.

– 5 –
笊
笳
笆
綏
Light Shade
3-2. Adjusting the contrast of the operation panel display
笊
笳
笆
綏
3-3. Production control switch connecting connector
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit
board pattern and the connector
terminal.
2. Do not disassemble the operation
panel to prevent it from breakage.
Cau tion
1) Press in the direction of arrow mark the click of
section 綏of cord outlet cover 笆assembled in the
rear of operation panel 笊and remove the cover.
2) Turn LCD screen display brightness adjustment
variable resistor 笳to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section 綏of cord outlet cover 笆assembled in the
rear of operation panel 笊and remove the cover.
2) Connect the optional relay cable connector to
CN105 笳of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168

– 6 –
4-1. Screen list
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the setting screen of pattern selection.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected＞
＜When programmed stitching pattern 1 is selected＞
4. STANDARD PANEL

– 7 –
ENGLISH
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 or 2 is selected＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.

– 8 –
■Output display screen
Final target set value, current target value and actual results up to now are displayed.
4-2. How to operate the operation panel for sewing stitching patterns
(1) Reverse stitching pattern
Press to display the pattern list screen.
A
B
C
D
A
B
C
D
OFF ON ON
ON ON
OFF
OFF OFF
Sewing
pattern
笆
笳
1) Press switch 笊to select the reverse stitching pattern, and the screen is automatically changed over to the
number of stitches of reverse stitching setting screen to display the number of stitches which has already
been set.
笊

– 9 –
笳
笆
笙
笘
2) When changing the number of stitches, change it with switches 笘and 笙for setting the number of stitches
A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
3) Press switch 笆to set the reverse stitching at the start of sewing.
4) Press switch 笳to set the reverse stitching at the end of sewing.
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing

– 10 –
(2) Overlapped stitching pattern
B B
A C C
D
Press to display the pattern list screen.
1) Press switch 笊to select the overlapped stitching pattern, and the screen is automatically changed over to
the number of stitches of overlapped stitching setting screen to display the number of stitches which has
already been set.
笊
笆
笳笙笞
笘
2) When changing the number of stitches, change it with switches 笆and 笳for setting the number of stitches
for processes A through C. To change the number of times of the whole processes, change it with switches
笘and 笙for setting the number of processes D.
(The range of the number of stitches A, B and C that can be changed : 0 to 19 stitches. The range of the
number of processes D that can be changed : 0 to 9 times)
3) Depress the front part of the pedal once, and the sewing machine will repeat the normal stitching and
reverse stitching as many as the number of specified times. Then the sewing machine will automatically
make the thread trimmer actuate and will stop to complete the overlapped stitching procedure. (The one-
shot automatic stitching cannot be turned OFF.)
4) When thread trimming prohibiting function 笞is selected, the machine will stop with the needle up upon
completion of the overlapped stitching procedure without performing thread trimming.

– 11 –
ENGLISH
(3) Programmed stitching pattern
The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing
conditions including the number of stitches, needle up/down stop mode, automatic thread trimming, continuous
operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be separately specified
for the respective operation steps. If the lifting of presser foot is specified, the time during which the presser foot
is raised can be also specified.
Programming procedure is described below taking
the pattern on the left side as an example.
Press to display the pattern list screen.
1) Press switch 笊to select the programmed stitching pattern, and the screen is automatically changed over to
the programmed stitching setting screen to display the number of stitches and data on the operation step 1
which have already been specified.
笊
[Step 1]
Example of programmed stitching pattern
Step 4
4
4
4
4
20 20
10
Step 3Step 1
Step 2
10
3 5 笵 笶 筺
2 4 笞 笨 筐

– 12 –
1) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 笆
and 笳.
2) Set the feeding direction to the normal direction using switches 笘and 笙.
3) Set the stop state of the sewing machine to the needle-down stop mode using switches 笞and 笵.
4) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using switches
笨and 笶.
(If you want to specify, in particular, the length of time during which the presser foot is raised, set it as desired
using switches 筐and 筺. If you do not specify the length of time during which the presser foot is raised, it will
be automatically set to 60 seconds.
Possible setting range of the time during which the presser foot is raised : 0.1 sec. to 99.9 sec.)
If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to
the automatic thread trimming mode , the machine will not proceed to the subsequent
operation step.
[Step 2]
5) Press switch 笄once to display step 2.
6) Set the number of stitches to 10 using switches 笆and 笳.
[Step 3]
7) Set the feeding direction to the normal direction, the stop-state of the sewing machine to the needle-down
stop mode and the position of the presser foot to the upper stop position as in the case of step 1.
8) Press switch 笄once to display step 3.
9) Set the number of stitches to 20 using switches 笆and 笳.
10) Set the feeding direction to the normal direction, the stop state of the sewing machine to the needle-down
stop mode and the position of the presser foot to the upper stop position as in the case of steps 1 and 2.
Cau tion
Cau tion Setting with switches 8and 9, or !0 and !1 is possible only in the state that the use of
auto lifter can be performed (FL ON). It is possible to change over FL ON / OFF by turning
ON the power while pressing UP switch of the control box.
3
笄2
笄2
3

– 13 –
[Step 4]
笳 笙 笵 笶
笄 笆 笘 笞 笨
笋
筍
11) Press switch 笄once to display step 4.
12) Set the number of stitches to 10 using switches 笆and 笳.
13) Set the feeding direction to the normal direction using switches 笘and 笙.
14) Set the stop state of the sewing machine to the automatic thread trimming mode using switches 笞
and 笵.
15) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 笨and 笶.
16) Select the reverse stitching using switches 筍and 笋. This completes the data setting procedure.
17) It is also possible to specify the double reverse stitching using switches 筍and 笋.
Every time each step is finished, operate the touch-back switch, and the sewing machine runs at a low speed
(stitch compensation operation).
You can program another sewing processes in the programmed stitching pattern 2 following the
aforementioned procedure.

– 14 –
＜Teaching mode ＞
In the teaching mode, it is possible to set the number of stitches of the step in a programmed stitching pattern
to the number of stitches that has been actually sewn.
1) In the programmed stitching setting screen, press teaching switch 笊to select the teaching mode.
2) The indication shown on the number of stitches input section changes to . This shows that the sewing
machine has entered the teaching mode.
3) Depress the front part of the pedal to make the sewing machine perform sewing until the last stitch of the
current operation step is reached.
4) Return the pedal to its neutral position to make the sewing machine stop running. Now, the number of
stitches which has been sewn is displayed.
5) Proceed to the subsequent step using switch 笆or make the sewing machine perform thread trimming. This
completes the input of the number of stitches for operation step 1.
1) In the programmed stitching pattern setting screen, press one-shot automatic stitching switch 笊to select
the one-shot automatic stitching function.
2) A mark is displayed on LCD section of the switch, which shows the one-shot automatic stitching function has
been selected.
3) In the step where the one-shot automatic stitching function has been selected, the sewing machine will
automatically continue sewing, once the sewing machine starts running, until the end of the step is reached.
笆
笊
笊
＜One-shot automatic stitching ＞
The one-shot automatic stitching function can be separately set by steps.
The number of stitches cannot be inputted by turning the hand wheel by hand or operating
the needle up/down switch.
Cau tion

– 15 –
＜Continuous stitching mode ＞
In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of the
current step.
1) In the programmed stitching pattern setting screen, select the continuous stitching mode using switches 笊
and 笆.
2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the
subsequent step set in the program after the completion of the current step by depressing the front part of
the pedal.
＜To operate the operation panel in combination with the material edge sensor ＞
蘆When the operation panel is used in combination with the material edge sensor, the sewing process can be
completed not by the predetermined number of stitches but by the input signal of the material edge sensor.
蘆Carefully read the Instruction Manual for the material edge sensor before using the sensor with the operation
panel.
(4) Cycle sewing pattern
Reverse stitching pattern, overlapped stitching pattern, programmed stitching pattern 1 and programmed stitching
pattern 2 can be set and sewn as desired. (As many as eight different patterns can be set.)
1) Press switch 笊to display the cycle sewing edit pattern setting pop-up.
笆
笊
笊

– 16 –
Switches 笆and 笳: These switches set the reverse stitching pattern.
Switches 笘and 笙: These switches set the overlapped stitching pattern.
Switches 笞and 笵: These switches set the programmed stitching pattern 1.
Switches 笨and 笶: These switches set the programmed stitching pattern 2.
Switches 筐and 筺: These switches delete the editing step.
Switch 笄: The screen returns to the cycle sewing setting screen.
[Example of setting]
2) Every time the thread trimmer actuates, the machine proceeds to the subsequent pattern which has been
selected. (The step which is being executed is shown in reverse video during execution.)
笙 笵 笶 筺
笘 笞 笨 筐 笄
笆
笳
If the thread trimmer actuates before completion of a pattern, the machine will proceed to
the subsequent program.
Cau tion

– 17 –
The machine detects the number of stitches. The preset value on the bobbin thread counter is subtracted in
accordance with the number of stitches detected. (Every time the detector detects 10 stitches, 1 is subtracted
from the preset value on the bobbin thread counter.) When the value on the counter becomes a minus value as
(
........
→1 →0 →–1), the buzzer (peeps three times) and the pop-up display inform that the time to change the
bobbin thread has come.
4-3. How to use the bobbin thread counter
1) Press switch 笊to select the bobbin thread counter. Then
press counter reset switch 笆to return the value indicated
on the bobbin thread counter to the initial value (it has
been factory-set to “0” at the time of delivery).
2) Set an initial value using counter value setting switches
笳and 笘.
Initial value on the bobbin thread counter
for reference
The bobbin thread counter cannot be
reset during sewing. In this case, make
the thread trimmer actuate once.
Cau tion
If the bobbin thread counter is used in combination with the bobbin thread remaining amount detecting
device, the bobbin thread counter indicates the number of times of detection of the bobbin thread
remaining amount detecting device. So, be sure to use the device after carefully reading the Instruction
Manual for the bobbin thread remaining amount detecting device.
Cau tion
笊笆笳
笘
3) Once the initial value is specified, start the sewing machine.
4) When a minus value is shown on the counter, the buzzer peeps three times and the pop-up display appears,
replace the bobbin thread.
Bobbin thread replacement warning pop-up
5) After the bobbin thread has been properly replaced, press counter reset switch 笆to return the value on the
bobbin thread counter to the initial value. Now, re-start the sewing machine.
6) If the remaining amount of bobbin thread is excessive or the bobbin thread runs out before the bobbin thread
counter indicates a minus value, adjust the initial value appropriately using counter value setting switches 笳
and 笘.
If the remaining amount of bobbin thread is excessive ..... Increase the initial value using the “+” switch.
If the remaining amount of bobbin thread is insufficient .... Decrease the initial value using “–” switch.
*Actually, the bobbin thread counter is affected by the material thickness and the sewing speed. So, adjust the
initial value of the bobbin thread counter in accordance with the operating conditions.
The table below gives the initial setting values for reference
when the bobbin is wound with thread to the extent that
the pinhole in the outside of the bobbin case is reached
as shown in the figure on the left side.
Length of thread
wound round the
bobbin
36 m
31 m
Thread used
Polyester spun
thread #50
Cotton thread #50
Value on bobbin
thread counter
1200
(stitch length : 3 mm)
1000
(stitch length : 3 mm)
Thread tension rate 100 %