Julabo CORIO CD User manual

english
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=== En de d er L ist e für Textm ark e In hal t1 ===
Immersion / Open Bath / Refrigerated Circulators
Operating Instructions
Important: keep original operating manual for future use.
1.951.0801-V0

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Table of contents
1Intended use ........................................................................................5
2Description...........................................................................................6
3Explanation of safety information.....................................................7
3.1 Explanation of other information ............................................................ 7
4Safety instructions ..............................................................................8
5Operator's responsibility - safety instructions ...............................10
5.1 Requirements for the operating personnel ............................................ 10
5.2 Operating and ambient conditions for using the unit............................ 10
5.3 Operating the unit................................................................................. 11
6Control and function elements.........................................................12
6.1 Installation of the circulator .................................................................. 15
6.2 Bath fluids............................................................................................. 15
7Commissioning ..................................................................................17
7.1 Excess temperature and low level safety devices .................................. 18
7.2 Filling the 1001F ................................................................................... 19
7.3 Filling quantities and shut-off criteria ................................................... 19
7.4 Switching on / Start - Stop .................................................................... 20
7.5 Adjusting of temperature setpoint ........................................................ 20
7.6 ATC - Absolute Temperature Calibration (1-point calibration) .............. 21
7.7 Switch Autostart on and off .................................................................. 22
8Error messages / Possible causes of faults......................................22
9Operation of the CORIO CD via the USB interface..........................26
10 Emptying the bath tank ....................................................................28
11 Technical data....................................................................................29
11.1 Technical data for circulator.................................................................. 29
11.2 Technical data for refrigeration circulation circulator............................ 30
11.3 Refrigerant ............................................................................................ 31
12 Materials of parts in contact with the bath fluid ...........................32
12.1 Circulator .............................................................................................. 32

Intended use
3
13 Accessories ........................................................................................ 33
13.1 For external connection......................................................................... 33
13.2 For open baths ...................................................................................... 33
14 Maintenance, cleaning, storage....................................................... 33
14.1 Maintain the refrigeration capacity....................................................... 33
14.2 Cleaning................................................................................................ 34
14.3 Storage.................................................................................................. 34
15 Repair service.................................................................................... 34
15.1 Warranty ............................................................................................... 35
16 Waste disposal .................................................................................. 36
16.1 Packaging.............................................................................................. 36
16.2 Unit ....................................................................................................... 36
16.3 Refrigerant ............................................................................................ 36
17 EC conformity.................................................................................... 37
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Congratulations.
You have made an excellent choice.
JULABO thanks you for the trust.
This operating manual is designed to familiarize you with the operation
of our units and their possible applications. Please read the operating
manual carefully.
Please call us if you have any questions about the operation of the unit
or about the operating manual.
Contact:
JULABO GmbH
Gerhard-Juchheim-Strasse 1
77960 Seelbach / Germany
Tel. [phone] / 51-0
Fax [phone] / 2491
[e-mail]
www.julabo.com
The JULABO quality management system
The standards for the development, production and distribution of
temperature control devices for laboratory and industry use satisfy the
requirements of ISO 9001 and ISO 14001.
Registration certificate No. 01 100044846.
Unpacking and inspection
If the packaging is damaged or if you discover any concealed transport
damage when you have unpacked the devices and the accessories,
please notify the supplier in the form of a statement of damage.
The operating manual
•should be kept for future use.
•must be available to operating personnel at all times.
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Intended use
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1Intended use
JULABO circulators are laboratory devices which are designed for the
temperature control of certain liquid media in a bath tank or with a
refrigeration unit. The bath fluids recommended by JULABO must be
used as tempering media.
Units with pump connections allow the tempering tasks to be carried out
in an external temperature control system.
JULABO circulators are not designed for the direct temperature control of
foods, semi-luxury foods and tobacco, or pharmaceutical and medical
products.
•Direct temperature control means unprotected contact between the
object and the tempering medium (bath fluid).
•The devices are not suitable for use in potentially explosive
environments.
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2Description
•These circulators are operated via the splash-proof keypad. The
microprocessor technology allows the setpoint to be set, displayed
and saved using the temperature display LED.
•The PID temperature control automatically adjusts the heat supply to
the requirements in the bath.
•ATC - Absolute Temperature Calibration (1-point calibration)
•The pump function can be switched from internal to external
circulation by a simple switchover button.
•Safety equipment to IEC 61010-2-010:
- Excess temperature protector is a safety device which is
independent of the control circuit whose value is set using a
tool (screwdriver).
- A float switch acts as the low level safety device. If these
safety devices trip, the heater and circulating pump are
completely shut down.
•Interfaces:
- CAN bus to communicate with the refrigeration machine
- USB connector to act as host to update and read data. USB device
for remote control.
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It is important to follow these safety instructions to prevent personal
injury and property damage. These instructions apply in addition to the
safety instructions at your workstation.
It is essential that you read the user information before
starting the device.
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Explanation of safety information
7
3Explanation of safety information
The operating manual contains warnings to increase safety when using
the unit. The general warning sign, consisting of an equilateral triangle
surrounding an exclamation sign and reproduced in various signal
colors, is preceded by the signal words.
"Warning of a dangerous situation".
The significance of the danger is classified with a signal word. Read the
instructions carefully and follow them.
This signal word designates a danger with a high level of risk which, if
it not prevented, will result in death or serious injury.
This signal word designates a danger with a medium level of risk
which, if it not prevented, may result in death or serious injury.
This signal word designates a danger with a low level of risk which, if it
not prevented, may result in minor or moderate injury.
Designates a possibly harmful situation. If it is not prevented, the
system or something near it may be damaged.
3.1 Explanation of other information
TIP
Your attention is drawn to something special by this.
Designates user tips and other useful information.
Dangers at second glance
Designates states which only occur after the start of an action and
could have been prevented if the warning had been heeded.

Informative note
Provides additional information.
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4Safety instructions
It is important to follow these safety instructions to prevent personal
injury and property damage. These instructions apply in addition to
standard safety practices for working places.
•It is essential that you read the user information before starting the
device
•Use PPE (safety gloves, safety shoes, safety goggles).
•Transport the unit carefully. The interior of the unit can also be
damaged by impacts or if it is dropped.
•Do not loiter under the unit during transportation and operation.
•The unit is not intended for use in potentially explosive areas.
•Please observe the specifications for the minimum space
requirement when setting up the unit in chapter 11.3 Refrigerant,
page 31.
•Only operate the unit in rooms that are well-ventilated, dry and free
of frost.
•Switch the unit off immediately if there is refrigerant leakage.
•Place the unit on a flat surface of non-flammable material.
•Operate the unit under an exhaust hood as much as possible.
•Do not start the unit if it is damaged or leaking.
•Compare the mains voltage and frequency with the specifications on
the type plate.
•Only connect the unit to a fused mains connection via a FI circuit
breaker (Ia=30 mA).
•Only connect the unit to a power socket with ground contact (PE –
protective earth)!
•The power supply plug serves as safe disconnecting device from the
power supply network and must be freely accessible at all times.
•Check the mains cable regularly for signs of damage.
•Do not start the unit if it has a damaged power cable.
•Keep the mains cable away from hot pump connections.
•Refer to the safety sticker. Parts of the unit can be hot or cold.
•Never use the unit without bath fluid.
•Do not reach into the thermal bath fluid.
•Check the filling level of the bath fluid at regular intervals. The pump
and heater must always be completely covered with bath fluid.
•Set the excess temperature protector to at least 25 °C below the
flash point of the bath fluid.

Safety instructions
9
•Monitor the heat expansion of the bath oils as the bath temperature
rises.
•Prevent water getting into hot bath oils.
•Use suitable tubing.
•Secure the tubing connections to prevent them sliding off.
•Do not bend the bath fluid tubing.
•Check the hoses at regular intervals for signs of material fatigue (for
example cracking).
•Do not drain the bath fluid when it is hot.
•Check the temperature of the bath fluid before draining it, for
example by switching on the unit briefly.
•Switch off the unit and pull the plug before moving the unit or
carrying out service or repair work.
•Have all service and repair work carried out by authorized specialists
only.
•Switch off the unit and disconnect it from the power supply before
cleaning it.
•Drain the unit completely before transporting it.
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5Operator's responsibility - safety instructions
Products manufactured by JULABO GmbH ensure safe operation when
installed, operated and according to common safety regulations. This
section explains the potential dangers which may occur when operating
the unit and specifies the most important safety measures to prevent
these dangers as far as possible.
5.1 Requirements for the operating personnel
The operator is responsible for the qualifications of the personnel
operating the unit. Ensure that the personnel who operate the unit are
trained in the relevant work application by a trained person.
The operative must receive regular training about the dangers involved
with their work and about action to prevent such dangers.
Ensure that everybody involved with the operation, maintenance and
installation have read and understood the safety information and the
operating manual. The unit may only be configured, installed,
maintained and repaired by trained personnel.
If hazardous substances or substances which may become hazardous are
used, the unit may only be used by a person who is completely familiar
with these substances and the unit. This person must be able to assess
the possible dangers in full.
5.2 Operating and ambient conditions for using the unit
•Avoid impacts on the housing, vibrations, damage to the operative
keypad (keys and display) and heavy soiling.
•Ensure that the product is checked at regular intervals suitable for its
frequency of use to ensure that it is in perfect condition.
•Check the proper condition of the mandatory warning, prohibition,
and safety labels at least every 2 years.
•Ensure that the mains supply has a low impedance to prevent
influencing of other units powered in the same mains.
•The unit is designed for operation in a controlled electromagnetic
environment. This means that in an environment of this nature,
transmission equipment such as mobile phones should not be used
in the immediate vicinity.
•Other units with components which are suceptible to magnetic fields
may be influenced by magnetic radiation. We recommend to
maintain a minimum distance of 1 m.
•Permissible ambient temperature: max. 40 °C, min. 5 °C.
•The relative humidity should not exceed 50 % (40 °C).
•Do not store in an aggressive atmosphere. Protect from dirt.
•Protect from direct sunlight.

Operator's responsibility - safety instructions
11
5.3 Operating the unit
The bath may be filled with flammable materials. Fire hazard!
Chemical dangers may occur, depending on the bath medium.
Refer to all warnings on the substances used (bath fluids) and in the
relevant instructions (safety data sheets).
The formation of explosive mixtures is possible if the ventilation is
inadequate.
Only use the units in well ventilated areas. The unit is not suitable for
use in potentially explosive environments.
Special substance specifications (bath fluids) must be observed for
correct operation. Caustic or corrosive bath fluids must not be used.
When using hazardous substances or substances which may be
hazardous, the operator must apply the enclosed safety symbols (1 + 2a
or 2b) on the control side panel where they are clearly visible:
1
Warning of a danger zone. Attention!
Observe documentation. (Operating manual, safety data sheet)
2a
It is essential that you read the user information prior to operation.
Area of validity: EU
2b
It is essential that you read the user information prior to operation.
Area of validity: USA, NAFTA
As a result of the wide range of operating temperatures, special care and
caution is essential.
There are thermal dangers: Burns, scalds, hot steam, hot parts and
surfaces which may be touched.
Warning about hot surfaces.
(The label is applied by JULABO)
If external units are connected
Refer to the instructions in the manuals for the external units which you
connect to the JULABO unit, particularly the safety instructions.
The connection assignment of the plugs and the technical data for the
products must be observed at all times.
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6Control and function elements
Front Rear
Position Designation
1 Main switch
2 Four-digit temperature display LED, menu display
3 Control indicator - alarm
4 Edit keys
Temperature setpoint increase or decrease
Press the key briefly for step-by-step changes.
Press and hold the key for fast change of setpoint.
5 OK key 1. Switch the device on/off.
2. Store value / parameter.
6 Pump switchover,
Delivery
external…….internal
7 Adjustable excess temperature safety device
8 Control indicator - cooling
9 Control indicator - heating
10 USB host interface (type A)

Control and function elements
13
11 Mains connection: Integrated connector for voltage supply (mains cable included as
accessory)
12 Fuses: Miniature circuit-breaker
13 CAN plug for connecting to the refrigeration machine.
14 USB device interface (type B) for data transfer to the PC, for example for control tasks
using the EasyTEMP software.
15 Pump connection: Return, IN M16x1, male
16 Pump connection: Supply, OUT M16x1, male
Refrigerated Circulators
17 Recessed handle (front, rear)
18 CAN connection cable for refrigeration machine circulator
19 CAN plug for connecting to the circulator.
20 Fuses: Miniature circuit-breakers, for refrigeration machine

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21 Connection cable: Voltage supply, refrigeration machine circulator
22 Electrical connection: Integrated connector to supply power to the circulator
23 Electrical connection: Integrated connector to supply power to the refrigeration
circulator
24 Drain cock and drain port (behind ventilation grille)
25 Caps (connectors for the cooling coil)
26 Equipment castors (front lockable)
27 Ventilation grille
Accessories, included in the supply
1x Main cable for voltage supply for the
refrigeration machine (23) and circulator (11)
(use one only for refrigeration circulator)
1x Connection cable: Refrigeration machine (22) Circulator
(11)
1x CAN connection cable (18, for refrigeration machine
circulator)
Mains cable, country-specific, order number, see www.julabo.com.
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Control and function elements
15
6.1 Installation of the circulator
Things to keep in mind during the installation process:
Risk of tipping due to improper transportation
Crushing, damage to the unit
•Use PPE (safety gloves, safety shoes, safety goggles).
•Carry the unit with 2 persons (see the Technical Data for the
weight).
•Transport the unit carefully on firm, level ground. The interior of
the unit can also be damaged by impacts or if it is dropped.
•Do not loiter under the unit during transportation and operation.
•The installation site should be a sufficiently large room to ensure
that it does not become too hot due to the heat emission.
•The surface for the device should be flat and made of non-
flammable material.
•Lock the castors, once the device is at the operating location.
•A specific room size is prescribed for refrigerated circulators.
•At high temperatures, position the unit under an exhaust hood as
much as possible due to potential vapors from the thermal bath
fluid.
•Observe the safety sticker - do not remove!
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6.2 Bath fluids
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Water as the bath fluid
If you use water as the bath fluid
Recommended water mixture:
70 % soft/decalcified water and 30 % tap water for a temperature
range from 5 °C to 80 °C.
The parts of the bath which come into contact with the bath fluid
may be damaged and cause the failure of the device.
The water quality depends on the local conditions.
•Hard water is not suitable for temperature control tasks due to
its high lime content and will produce lime deposits in the bath.
•Ferrous water can cause corrosion, even on stainless steel.
•Chloric water can cause pitting corrosion.
•Distilled and deionized water is not suitable. Their specific
properties cause corrosion in the bath, even on stainless steel.
Check the quality of the water you use at regular intervals.

16

Evaporation and constant refilling may produce a concentration
of harmful substances in the bath.
You should therefore check the quality of the water in the bath
at regular intervals.
Replace the water in the bath in full at regular intervals.
Water bath protection products
The water bath protection product "Aqua-Stabil" is recommended to
combat algae, bacteria and fungus formation.
Order No. Designation
8 940 006 6x 100 ml bottles
8 940 012 12x 100 ml bottles
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Unsuitable bath fluids.
JULABO cannot accept any liability for damage caused by the selection
of an unsuitable bath fluid.
Unsuitable products include bath fluids which
•are highly viscous (much higher than recommended at the
relevant working temperature).
•tend to crack.
•have a toxic, caustic or corrosive effect.
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Properties of indirectly temperature-controlled fluids and
substances
The intended use of the units includes the indirect temperature control
of fluids.
We do not know which substances these are.
Many substances are:
•inflammable, flammable or explosive
•harmful
•polluting
In other words: dangerous
The user bears sole responsibility for handling these substances!
Use personal protective equipment!
The following questions should help to identify possible dangers and
minimize risk.
•Are hazardous vapors or gases produced when heated?
Does operation of the bath has to be conducted in a fume hood?
•What should you do if a dangerous substance has been spilled on
or in the device?

Commissioning
17
Obtain information on the substance before starting work and
define a decontamination method.
•Are all hoses and electrical cables securely connected and routed?
Keywords: Sharp edges, hot surfaces during operation, moving
machine parts, etc.
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7Commissioning
Danger from mains voltage.
Risk of injury from electric power.
•Compare the mains voltage and frequency with the details on the
model plate.
•Only connect the unit to a fused mains connection via a FI circuit
breaker (Ia=30 mA).
•The device may only be connected to power outlets with a ground
contact (PE – protective earth).
•The mains plug serves as a safe disconnecting device from the
power supply network and must be freely accessible at all times.
•Do not start the device if it has a damaged mains cable.
•Check the mains cable regularly for signs of damage.
•We disclaim all liability for damage caused by incorrect line
voltages!
Commissioning the circulator with a refrigeration machine
Connect the circulator and refrigeration machine using the mains lead.
Connect them to the voltage supply using the fitted plug on the
refrigeration machine and the mains lead. Connect the CAN jacks on
both devices with the CAN connection cable to transfer data.
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Cold or hot surface temperatures of the unit
•Unit parts may develop low or high surface temperatures. A hot
surface means it has a temperature of 60 °C / 140 °F or more.
•Let the device cool down to an uncritical safe temperature.
•Use safety gloves.
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7.1 Excess temperature and low level safety devices
The safety devices are not affected by the control circuit. When they trip
all actors are permanently shut down.
The alarm is displayed optically and acoustics with a continuous signal
tone and the reason for the alarm is shown on the display as a number.
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+ +
E 14
Danger from damaged safety devices
Possible serious consequences for personnel and working areas.
Check the safety devices at least twice per year.
Excess temperature protector, IEC 61010-2-010
Turn the adjustable excess temperature protector to the cut-out point
(actual temperature) using a screwdriver. The actors will be shut down
on all poles, the circulator will show error message E 14, the "Alarm"
control display will be lit and a continuous signal tone will sound.
Low level safety device, IEC 61010-2-010
The float switch in this device must be moved manually in the bath to
test the function, for example using a screwdriver.
Push down the float until its reaches the mechanical stop.
The actors will be shut down on all poles, the circulator will show error
message E 01, the "Alarm" control display will be lit and a continuous
signal tone will sound.
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Commissioning
19
7.2 Filling the 1001F
Top up the tempering fluid timely.
Ensure that no tempering fluid gets into the thermostat during filling.
•By inserting the material, the tempering fluid is displaced. This
should be considered when filling the bath tank.
7.3 Filling quantities and shut-off criteria
Filling height
without basket
and bottles
Number of bottles Filling height with
basket an bottles
40 mm 5 bottles 20 mm
60 mm 10 bottles 20 mm
78 mm 15 bottles 20 mm
95 mm 20 bottles 20 mm
Fill the bath tank as per table (e.g., with Thermal G). Place the stainless
steel basket with bottles into the bath tank. The filling height should
now be approx. 20 mm below the edge of the bath tank.
Limit values:
The recommended filling height for water amounts to
•maximum approx. 20 mm below the edge of the bath tank
•minimum approx. 60 mm below the edge of the bath tank
Emptying
•Switch off the unit and pull the plug.
•Place a container under the drain port (24).
•Open the drain cock.
•Close the drain cock again after the tank is completely emptied.
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7.4 Switching on / Start - Stop
When pressing the keys, it is advisable to hold the
circulator head with one hand.
OFF
Switching on
•The device is switched on by pressing the power switch (1).
The unit performs a self-test. All the segments of the four digit LED
temperature display will illuminate.
The "OFF" signal then indicates that the unit is ready to operate.
28.3
Start
•Press OK for approx. 1 second.
The current bath temperature will be shown on LED temperature
display.
Stop
•Press OK for approx. 1 second.
•Switch off the unit with the circulator's mains power switch.
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7.5 Adjusting of temperature setpoint
Factory setting: 10 °C
Example:
The temperature can be set in the start/stop condition.
The set value is saved so that it will be retained even after a power
outage.
1. Press the edit key or briefly to switch from displaying the
actual value to the desired value. The decimal point will flash.
2. Change the value:
Press the key to set a higher value.
Press the key to set a lower value.
Press the key briefly for single steps, press and hold the key to
adjust the values quickly.
3. Save the set value as the desired value by pressing the key.
4. The new desired value will flash three times.
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