JUMO digiLine CR Series User manual

20276340T90Z001K000
V2.01/EN/00691450
JUMO digiLine CR
Intelligent electronic components with IO-Link interfa-
ce for conductive conductivity sensors
Operating Manual

Contents
Contents
1 Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 Warning symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 Note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Important information about storage and transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Accompanying letter for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.2 Decontamination Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.3 Protection against electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Device setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Head transmitter (202763...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.2 Devices for separate sensors (202762) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 Mounting site and climatic conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2.1 Device versions with separate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2.2 Device versions as head transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.3 Mounting devices with a separate sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4 Mounting of head transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.1 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.2 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Contents
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Device menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2.1 Log-on/Log-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.2 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.3 Device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.1 Functional test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2 Calibration methods for CR conductivity sensors (conductive). . . . . . . . . . . . . . . . . . . . . . . . . 43
9.3 Calibration default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9.4 Calibration of the JUMO digiLine CR with IO-Link interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9.5 Calibration via local operation in device versions with a display. . . . . . . . . . . . . . . . . . . . . . . . 45
9.6 Calibration logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.7 Evaluation criteria for calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 Troubleshooting in the event of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11 Data overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.2 Sensor data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.3 Process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
11.4 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
11.5 Calibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
12 IO-Link data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.1 Process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.2 Configuration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
12.3 Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
12.4 Fault signaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
13 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.2 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.3.1 CR input (resistivity conductivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.3.2 Measuring ranges 1 to 4 for the CR input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
13.3.3 Temperature input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Contents
13.4 IO-Link interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
13.4.1 SIO mode (switching outputs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
13.5 Sensor monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
13.6 Calibration timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
13.7 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
14 Operation, maintenance and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
14.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
14.2 Sensor replacement on device versions with a separate sensor . . . . . . . . . . . . . . . . . . . . . . . 77
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
15.1 IO-Link interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
15.2 Analog inputs (sensor connection side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
15.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
15.4 Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
15.5 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
15.5.1 Device version as head transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
15.5.2 Device version with separate sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
15.6 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
15.7 Sensor properties in head transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Contents

7
1 Safety information
1 Safety informat ion
1.1 Safety signs
1.1.1 Warning symbols
DANGER!
This symbol indicates that personal injury from electrocution may occur if the appropriate precaution-
ary measures are not taken.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the respective
precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that material damage or data loss will occur
if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge (ESD = Electro
Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly groups, or as-
sembly components.
1.1.2 Note symbols
NOTE!
This symbol refers to important information about the product, its handling, or additional benefits.
1.2 Intended use
The device described in these instructions is used to measure analytical process variables in liquids in
an industrial environment as specified in the technical data. Other uses beyond those defined are not
viewed as intended uses.
READ THE DOCUMENTATION!
This symbol, which is attached to the device, indicates that the associated documentation for the de-
vice must be observed. This is necessary to identify the nature of the potential hazard, and to take
measures to prevent it.
REFERENCE!
This symbol refers to additional information in other sections, chapters, or other manuals.
FURTHER INFORMATION!
This symbol is used in tables and indicates that further information is provided after the table.
&
DISPOSAL!
At the end of its service life, the device and any batteries present do not belong in the trash! Please en-
sure that they are disposed of properly and in an environmentally friendly manner.

1 Safety information
8
The device is built according to the relevant standards and directives as well as to the applicable safety
regulations. Nevertheless, improper use, incorrect installation or configuration can result is erroneous
measurements. Depending on the plant, this may cause unwanted control actions (e. g. overmetering)
in the plant. Personal injury and property damage must be prevent through appropriate safety measures
and safety devices provided by the customer.
To avoid danger, only use the device:
• for the intended use
• when in good order and condition
• In compliance with these instructions
WARNING!
Error during installation, mounting, or configuration of JUMO sensors with digiLine electronics
can disrupt proper execution of the downstream process or cause damage.
For this reason, it is always necessary to provide safety devices that are independent of the device
and to allow settings to be made only by technical personnel.
CAUTION!
JUMO sensors with digiLine electronics must be calibrated correctly to prevent measurement er-
rors.
1.3 Qualification of personnel
This manual contains the necessary information for the intended use of the device described therein.
It is meant for technically qualified individuals who have been specially trained or have the appropriate
know-how in the field of automation technology (measurement and control instrumentation).
Understanding and technically correct observance of the safety instructions and warnings contained in
this manual are prerequisites for safe mounting, installation, and startup as well as safety during opera-
tion of the described device. Only qualified individuals have the required technical knowledge to interpret
and put into practice the safety instructions and warnings used in this manual in any given situation.

9
2 Acceptance of goods, storage, and transport
2 Acceptance of goods, storage, and transport
2.1 Checking the delivery
• On delivery, ensure that the packaging and its contents are undamaged.
• Check the delivery for completeness against the packing slip and order confirmation.
Proceed as follows if external transport damage is visible:
• Do not accept the delivery or only conditionally.
• Note the extent of damage on the transport documents or on the delivery note of the freight forward-
er.
• File a complaint.
2.2 Important information about storage and transport
• Store the device in a dry, clean environment. Observe the admissible ambient conditions (see "Tech-
nical data" chapter 15 "Technical data", page 79).
• Protect the device from shock during transport. The original packaging offers optimal protection.
2.3 Returning goods
If repairs are needed, return the device in clean condition and in its entirety.
Use the original packaging when returning the device.
2.3.1 Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods. Do not forget to state
the following:
• Description of the application
• Description of the error that has occurred
The accompanying letter for repair is linked to www.jumo.de on the Internet under the heading Service
& Support as follows:
Product Service > Repair Service > Returning Electrodes
2.3.2 Decontamination Statement
As a certified company and in compliance with legal requirements, JUMO is required to handle all incom-
ing products that come into contact with liquids in compliance with statutory regulations.
Before returning a device for repair or calibration:
• Remove all adhering residues of the substance measured.
Pay special attention to grooves for seals and cracks where residues of the material being measured
may adhere. This is especially important when the material being measured is a hazardous sub-
stance.
In addition to the accompanying repair letter, include the following in the return shipment:
• The completed and signed "Declaration Statement". Only then can the returned device be accepted.
The decontamination statement can be found on the last page of the above-mentioned accompany-
ing repair letter.
• Special handling instructions, if these are necessary, e.g. a safety data sheet.

2 Acceptance of goods, storage, and transport
10
2.3.3 Protection against electrostatic discharge
(ESD = electro static discharge)
To prevent damage from ESD, electronic assemblies, or components with a high internal resistance must
be handled, packaged, and stored in an environment that protects against ESD. Measures that protect
against electrostatic discharge and electric fields are described in DIN EN 61 340-5-1 and DIN EN
61 340-5-2 "Electrostatics – Part 5-2 – Protection of electronic devices from electrostatic phenomena".
If you are returning electronic assemblies or components for repair:
• Pack sensitive components only in an environment providing protection against ESD. Workspaces
such as this divert electrostatic charges to ground in a controlled manner and prevent static charges
due to friction.
• Use only packaging intended specifically for ESD-sensitive assemblies/components. These must
consist of conductive plastics.
Keep in mind that the manufacturer assumes no liability for damage caused by ESD.
CAUTION!
Electrostatic charges occur in non-ESD-protected environments.
Electrostatic discharges can damage modules or components.
For transport purposes, use only the ESD packaging provided.
2.4 Disposal
Disposing of the device
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is fully recy-
clable.
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their service life as
they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly manner.
For this purpose, observe the country-specific laws and regulations for waste treatment and disposal.