Kargo Master 4064P User manual

Installation Guide
4064P
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
DATE: ______________

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Install Instructions –4064P
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
3/8” Wrench and Socket
7/16” Wrench and Socket
25/64” Drill Bit
Table of Contents
Parts List ................................................................................................................................... 2
Hardware List ........................................................................................................................... 3
Step 1 Install Top Wing ............................................................................................................ 4
Step 2 Install Floor Mount ........................................................................................................ 5
Step 3 Install floor supports ..................................................................................................... 6
Step 4 Install Wings .................................................................................................................. 7
Step 5 Install Partition .............................................................................................................. 8
Before You Begin
•Read all instructions.
•Have tall partition (40651 or 40652) assembled.
•ENSURE SAFETY BEFORE DRILLING OR CUTTING

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Install Instructions –4064P
Parts

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Install Instructions –4064P
Hardware

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Install Instructions –4064P
Assemble Partition (40651)
Step 1 –Install Top Wing
•Use top wing (A) as a template.
Hold top wing inside of van,
above the seats and against the
headliner.
•Mark on the headliner through
the slots of the top wing.
•Before cutting headliner, bend
the headliner out of the way to
be sure the marking is lined up
with the holes in the support
beam.
•Cut headliner to expose holes in
support beam.
•Use 25/64” drill to open up
exposed holes.
•Install plusnuts (7).
•Bolt top wing (A) to the 5 plus nuts (7) previously installed using 1/4" x 1" hex head bolts (4),
1/4" lock washers (5) and 1/4" flat washers (6).
•Snug Tighten, but allow movement

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Install Instructions –4064P
Step 2 –Install Floor Mount
•Remove D-Rings below seats.
•Use bottom wing (B) as a
template. Hold bottom wing
inside of van below the seats.
•Align the outside holes on the
bottom wing with the previously
removed D-Ring holes. Press
against pedestal.
•Mark through the 3 middle slots
of the bottom wing onto the van.
•Remove bottom wing.
•Use 25/64” drill to drill marked
locations.
•Install three plusnuts in
previously drilled holes.
•Bolt bottom wing (B) to the 2 outside plus nuts (7) previously installed using 1/4" x 1" hex
head bolts (4), 1/4" lock washers (5) and 1/4" flat washers (6).
•Snug Tighten, but allow movement

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Install Instructions –4064P
Step 3 –Install Floor Supports
•Place bottom supports (E, F & G) under bottom wing (B).
•Align outside supports (E & F) with previously removed D-Rings. Bolt using ONLY the
previously removed D-Rings.
•Bolt through the center slot of the
bottom wing (B) and the middle
support (G) into the center plus nut
that was previously installed using
1/4" x 1" hex head bolts (4), 1/4"
lock washers (5) and 1/4" flat
washers (6).
•Bolt middle support to bottom wing
out on the edge of platform using
two 1/4" x 3/4" carriage bolts (3)
and two 1/4" flanged nylocs (2).
*At this time, only attach the middle
support to the bottom wing*
•Snug Tighten, but allow movement

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Install Instructions –4064P
Step 4 –Install Wings
•Attach side wings (C & D) to
both top and bottom wings (A
& B) using two flanged hex
head bolts (1) and two flanged
nyloc nuts (2) in each corner.
•Snug Tighten, but allow
movement

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Install Instructions –4064P
Step 5 –Install Partition
•Insert partition (40651 or 40652)
assembly into van. Be sure to have the
flanges to the rear of the van.
•Bolt all around edges of partition to top
and side panels using 1/4" flanged hex
head bolts and 1/4" flanged nyloc nuts.
•Along the bottom of the partition, be
sure to bolt through the supports
installed in step 3.
•If using the pass through door, DO NOT
bolt through middle panel of the
partition.
•Snug Tighten, but allow movement.
Square and align partition to your liking.
Tighten all bolts from previous steps.
Your installation is now complete.