Kargo Master 4081P User manual

InstallationGuide
4081PInstructions
KargoMaster
RanchoCordova,CA95742
800‐343‐7486
[email protected]
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DATE:_____________
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page1
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InstallationInstructions–4081P
*PLEASEREADALLINSTRUCTIONSANDWARNINGSPRIORTOASSEMBLING,
INSTALLING,ANDUSINGTHISPRODUCT*
Warning
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Alwayscheckforwires,fueltanksandlines,brakelinesandotherimportantvehicle
functionalityitemspriortodrillingandinstallingallproducts.
ToolsNeeded
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1/2”SocketandWrench 7/16”SocketandWrench
1/8”AllenHex TapeMeasure
TableofContents 
PartsList.....................................................................................................................................2
HardwareList..........................................................................................................................2‐3
Step1–PrepareMountBlocks.................................................................................................4
Step2–FindMountLocations..................................................................................................4
Step3–InstallMountBlocks.....................................................................................................5
Step4–PrepareExtrusion........................................................................................................6
Step5–InstallExtrusion............................................................................................................6
Step6–InstallRearFoot...........................................................................................................7
Step7–InstallMountFoot.......................................................................................................8
Step8–SetDistance.................................................................................................................9
Step9–MountFeettoRack...................................................................................................10
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BeforeYouBegin
 Readallinstructions.
 Followassemblyinstructionsfoundwiththeracktoassembleandinstallrack.

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InstallationInstructions–4081P
Parts
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Hardware18‐40818‐FT‐R1

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InstallationInstructions–4081P
Hardware18‐40818‐P
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InstallationInstructions–4081P
Step1–PrepareMountBlocks
 Attachspacerblockinsidemountblockusing#10‐32x.50BHCSand#10splitlockwashersas
shown.
 Repeatonallfourblocks.
 TIGHTEN
Step2–FindMountLocationsonRoofofVan
 Locatethefronttwomountinglocationsoneachsideofvan.Thisiswherethemounting
blockswillbemounted.
**Thispictureshowsona136”wheelbase,highroofvan**

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InstallationInstructions–4081P
Step3–InstallMountBlock
 Setmountblockassemblyoverthe“T”studextrudingfromthetopoftheroof.
 Insertmountclipassotheslotgoesundertheheadofthe“T”studtomounttight.
 Boltthroughthemountassemblyandintothemountbracketusingtwo1/4"x1‐1/2”hex
bolt,two1/4"splitlockwashersandtwo1/4"flatwashersasshown.
 DONOTOVERTIGHTEN
 Repeatinallcornersforatotalof4x.
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InstallationInstructions–4081P
Step4–PrepareExtrusion
 Slidetwo5/16”x3/4"carriageboltintoopposite
slotsofextrusion.Thesecarriageboltsareinthe
footmountkit(18‐40818‐FT‐R1).
 Repeatoneachrail,foratotalof8carriagebolts
ontworails.
Step5–InstallExtrusion
 Placemountrailwithcarrigeboltsontothemountblocksthatwereinstalledinstep3. 
 Linethecarriageboltsupintheslotofthemountblocks.
 Boltusingpreviouscarriagebolt,5/16”flatwasheranda5/16”nylocnut.
 SnugTighten,Butallowmovement.
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InstallationInstructions–4081P
Step6–InstallRearFoot
 Placerearfootoverthe“T”studattherearoftheroof.
 Insertmountclipassotheslotgoesundertheheadofthe“T”studtomounttight.
 Boltthroughthemountbracketandtherearfootusinga5/16”x1‐1/4”carriagebolt,a5/16”
flatwasheranda5/16”nylocnut.
 DONOTOVERTIGHTEN.Leavesomeroomforadjustabilityuntilrackinonvehicle.
 Repeatonotherside.
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page8
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InstallationInstructions–4081P
Step7–InstallMountFoot
 Slidetwo5/16”x3/4"carraigeboltsintothetopslotofthemountedextrusion. 
 Placemountfootovercarriagebolts. 
 Bolttogetherusingcarriagebolt,5/16”flatwasherand5/16”nylocnut. 
 DONOTTIGHTEN. 
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page9
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InstallationInstructions–4081P
Step8–SetDistance
 Setcentertocenterdistancefromrearfootat71.5”or96”.Ifusingtheextension,setat96”. 
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