KBO Breeze User manual

Owner's Manual
www.kbobike.com

Content
About Manual 1
ϐ ʹ
Product Structure 3
Safety Checklist 4
Assembly Instructions 6
Recommended Torque Values 8
Display Features 9
Routine Operation 11
 ͳʹ
Parking Storage and Transport 13
Basic Battery Charging Tips 14
Bicycle Care 15
Basic Troubleshooting 16
Warranty Info 18
Additional Warranty Terms 19
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About Manual
This manual contains details of the product, information on its operation and maintenance, and other helpful tips for owners. Read it carefully
and familiarize yourself with the KBO Breeze before using it to ensure safe use and prevent tragic accidents. Be sure to retain this manual as
your convenient KBO Breeze information source.
All information in this manual should be carefully reviewed and if you have any questions you should contact KBO Bike immediately. The notes
contained within the manual and marked by this dialogue balloons symbol should also be given special care. Users should also pay special
attention to information marked in this manual beginning with NOTICE.
Because it is impossible to anticipate every situation or condition which can occur while riding, this manual makes no representations about the
safe use of bicycles under all conditions. There are risks associated with the use of any bicycle which cannot be predicted or avoided, and which
are the sole responsibility of the rider. You should keep this manual, along with any other documents that were included with your bicycle, for
future reference, however all content in this manual is subject to change or withdrawal without notice. Visit www.kbobike.com to download the
latest version. KBO Bike makes every effort to ensure the accuracy of its documentation and assumes no responsibility or liability if any errors
Ǥϐ
should be done by a trained bicycle mechanic if possible.
1

ϐ
Battery
Motor
Display
Derailleur
Speed
Pedal Assist
Throttle
Charging Time
Recommended
Rider Heights
48V 16Ah Lithium Battery
500W High Speed Brushless Geared Motor
LCD Display
7-speed Shimano
ʹͲ
Intelligent 5-level Pedal Assist
Half Twist Throttle
5~6 Hours
5.4” ~ 6.4”
Front Fork
Bike Frame
Brake
Charger
Freewheel
Shifter
Tires
Product Weight
Total Payload
Capacity
Front Suspension Fork
6061 Aluminum
Tektro Aries 180mm Brakes
US Standard 3.0A Smart Quick Charger
Shimano 7 Speed
Shimano
ʹ͹ǤͷǯǯέʹǤͶdz
͸ʹ
300 lbs
ʹ

Product Structure
ᬚ
ᬛȀ
ᬜ
ᬝ
ᬞ
ᬟ
ᬠ
ᬡ
ᬢ
ᬣ
ᬤ
ᬥ
ᬦ
ᬧ
ᬨ
ᬩ
ᬪ
ᬫ
ᬬ
ᬭ
13
2
45
6
12
9
10 11
7
8
17
18
19
20
16
14
15
13
3

Safety Checklist
Brakes
Wheels and Tires
Steering
Safety Check Basic Steps
· Ensure front and rear brakes work properly.
· Ensure brake pads are not over worn and are correctly positioned in relation to the rims.
· Ensure brake control cables are lubricated, correctly adjusted and display no obvious wear.
· Ensure brake control levers are lubricated and tightly secured to the handlebars.
ȉϐǤ
· Ensure tires have tread and have no BULGES OR EXCESSIVE WEAR.
· Ensure rims run true and have no obvious wobbles or kinks.
· Ensure all wheel spokes are tight and not broken.
· Ensure handlebar and stem are correctly adjusted and tightened, and allow proper steering.
· Ensure the handlebar is set correctly in relation to the forks and the direction of travel.
NOTICE: Before every ride it is important to carry out the following safety checks.
4

Safety Checklist
Chain
Cranks and Pedals
Derailleurs
Motor Drive Assembly
and Throttle
Battery Pack
Safety Check Basic Steps
· Ensure pedals are securely tightened to the cranks.
· Ensure the cranks are securely tightened and are not bent.
· Ensure the chain is oiled, clean and runs smoothly.
· Extra care is required in wet or dusty conditions.
· Check that the derailleur(s) are adjusted and functioning properly.
· Ensure shift and brake levers are attached to the handlebar securely.
· Ensure all brake and shift cables are properly lubricated.
· Ensure the hub motor is spinning smoothly and the motor bearings are in good working order.
· Ensure all power cables running to the hub motor are secured and undamaged.
· Make sure the hub motor axle bolts are secured and all torque arms and torque washers are in place.
· Ensure battery is charged before use.
· Ensure there is no damage to the battery pack.
· Lock battery to frame and check to see that it is secured.
5

Assembly Instructions
Step 1 : Install the handle bars. Remove the four screws from the stem, ensuring the linear markings on the handlebars are centered and
handlebars are adjusted to a comfortable position. Finally, tighten the screws with the assembly tool.
Step 2 : Install the front wheel. Remove the plastic axle guards from the front wheel being sure not to touch the brake rotor set. Open the quick
skewer and remove the thumb nut and cone spring. Carefully lower the fork and ensure the brake rotor goes into the caliper. Next align
the dropouts with the axle of the wheel hub to make sure the fork dropouts are fully seated on the axle. Install the quick skewer starting
from the brake rotor side of the wheel and then push the quick release skewer through the hub. Keep two cone springs pointed towards
the wheel hub. Tighten the thumb nut until the quick release lever is held in line with the axle, and then use your palm of your hand to
close the quick release skewer.
Step 3 : Install fenders&headlight. Attach the front fender and the headlight by the screw.
Step 4ǣϐǤ͵ͲǦͷͷȋʹǤͲǦͶǤͲȌǤ
ϐϐǤ
NOTICE: The following assembly steps are only a general guide to assist in the assembly of your KBO Bike and is not a complete or
ǡǤϔ
mechanic to assist in the assembly, repair and maintenance of your bicycle. For detailed instructions please view the KBO Breeze
assembly video found at www.kbobike.com.
6

Assembly Instructions
Step 5 : Install the pedals. The left and right pedals are marked on both ends. First, install the right pedal by tightening the pedal in a clockwise
direction. The left pedal is tightened by turning the pedal in a counterclockwise direction. Both pedals should be tightened to 35
Newton meters by using a torque wrench.
Step 6 : Adjust the saddle height. loosen the seat clamp, remove the seat post and ensure the seat clamp is centered over the hole in the seat
tube. Insert the seat post into the slot, adjust the saddle height to a suitable height and tighten the adjustment nut.
Step 7 : Adjust the seat position forwards or backwards. Use an allen wrench to loosen the seat adjustment bolt and make sure to stay within
the marked adjustment range.
Step 8 : Install the optional rear rack. Align the holes in the rear rack with the holes in the frame and tighten them with screws.
Step 9 : Install the taillight. Attach the taillight and the rear rack by the screw.
Step 10 : Check if the battery pack is locked into the frame of the KBO Breeze. When you want to take off the battery, insert the key and turn it to
release the battery pack. The battery pack can be removed and charged separately.
NOTICE:ϔǤ
Please refer to the assembly video on the Youtube channel KBO Bike and detailing a closer look if you have any questions
regarding the assembly of your bike. If you are not able to ensure all the assembly steps in the assembly video are performed
ǡϔ
addition to contacting KBO Bike for help.
7

Recommended Torque Values
Hardware Location
Handlebar
Stem
Saddle
Front Wheel
Rear Wheel
Bottom Bracket Parts
Pedals
Hardware Location
Disk Mounting Bolts
Disk Caliper Mount
Crank Bolts
Rear Derailleur Cable Pinch
Front Derailleur Clamp
Saddle Post Clamp
Torque Required (Nm)
ͳͺǦʹͲ
ͳͺǦʹͲ
ͳͺǦʹͲ
ͳ͸Ǧʹͷ
35-40
35-55
35
Torque Required (Nm)
6
10
40
6
7
7
8