KEBCO COMBIVERT F6 series User manual

COMBIVERT F6
INSTRUCTIONS FOR USE | INSTALLATION F6 OPERATOR
Translation of the original manual
Document 20106497 EN 02

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
ATTENTION Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/nc/search

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeCEmarkandtheECdeclarationofconformity,
that our device complies with the essential safety requirements.
The CE mark is located on the name plate. The EC declaration of conformity can be
downloaded on demand via our website. Further information is provided in chapter "Cer-
tication".
Warranty
The warranty on design, material or workmanship for the acquired device is given in the
current terms and conditions.
Hereyouwillndourcurrenttermsandconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is beyond of our control and therefore
exclusively the responsibility of the machine manufacturer, system integrator or
customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the application. However, they are considered for information only
without responsibility. This also applies to any violation of industrial property rights of a
third-party.
Selection of our units in view of their suitability for the intended use must be done gener-
ally by the user.
Tests can only be done within the application by the machine manufacturer. They
must be repeated, even if only parts of hardware, software or the unit adjustment
are modied.
Copyright
The customer may use the instruction manual as well as further documents or parts from
it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its
entirety.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respectiveownersandarelistedinthefootnoteontherstoccurrence.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty .......................................................................................................................................4
Support .......................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................7
1 Basic Safety Instructions.............................................. 8
1.1 Target group.....................................................................................................................................8
1.2 Validity of this manual.....................................................................................................................8
1.3 Electrical connection ......................................................................................................................9
1.4 Start-up and operation .................................................................................................................... 9
2 Product Description .................................................... 10
2.1 Specied Application ....................................................................................................................10
2.1.1 Residual risks .....................................................................................................................10
2.2 Unintended use..............................................................................................................................10
2.3 Ordering Information..................................................................................................................... 11
3 Description of the operator......................................... 12
3.1 Control card block incl. operator ................................................................................................. 13
3.2 Operating conditions ....................................................................................................................13
4 Interfaces...................................................................... 14
4.1 Operator interface .........................................................................................................................14
4.2 Diagnostic interfaces ....................................................................................................................15
4.2.1 Ethernet interface............................................................................................................... 15
4.2.2 USB interface .....................................................................................................................15
5 Operation...................................................................... 16
5.1 Control elements ...........................................................................................................................16
5.1.1 Description of the control elements.................................................................................... 16
5.1.1.1 Menu bar .........................................................................................................................16
5.1.1.2 Function keys and function bar ....................................................................................... 16
5.2 Initial start-up.................................................................................................................................17
5.2.1 Switching on .......................................................................................................................17
5.3 Non-changeable parameters ........................................................................................................18

6
TABLE OF CONTENTS
5.4 Changeable parameters................................................................................................................19
5.4.1 Changing with „Up“ and „Down“ ......................................................................................... 19
5.4.1 Selection of subindicies......................................................................................................20
5.4.2 Numeric input .....................................................................................................................21
5.5 Inverter parameters .......................................................................................................................22
5.6 Operator parameters .....................................................................................................................23
5.6.1 Operator system parameters (OS) ..................................................................................... 24
5.6.2 Fieldbus parameters (Fb) ................................................................................................... 27
5.6.3 Debugging parameters (Db)...............................................................................................28
5.6.4 Flashlesystemparameters(FI).......................................................................................29
5.7 Parameter backup .........................................................................................................................30
5.8 Up/Download..................................................................................................................................30
5.9 Work list .........................................................................................................................................31
5.10 File administration.......................................................................................................................31
5.11 FTP mode .....................................................................................................................................32
5.12 Function test of keyboard and display......................................................................................32

7
LIST OF FIGURES
List of Figures
Figure 1: Description of the operator...............................................................................................12
Figure 2: Control card block incl. operator (front panel).................................................................. 13
Figure 3: Sub-D 9-pole.................................................................................................................... 14
Figure 4: RJ45 interface.................................................................................................................. 15
Figure 5: USB interface................................................................................................................... 15
Figure 6: Control elements.............................................................................................................. 16
Figure 7: Main menu .......................................................................................................................17
Figure 8: Non-changeable parameters ........................................................................................... 18
Figure 9: Changeable parameters ..................................................................................................19
Figure 10: Set selection ....................................................................................................................20
Figure 11: Numeric input................................................................................................................... 21
Figure 12: Operator parameters........................................................................................................22
Figure 13: Operator parameters........................................................................................................23
Figure 14: Operator parameter groups ............................................................................................. 23
Figure 15: Parameter backup............................................................................................................30
Figure 16: Up/Download ...................................................................................................................30
Figure 17: Work list ...........................................................................................................................31
Figure 18: File administration............................................................................................................ 31
Figure 19: FTP mode ........................................................................................................................32
Figure 20: Function test of keyboard and display .............................................................................32
List of Tables
Table 1: Ordering Information........................................................................................................ 11
Table2: Operatorles ...................................................................................................................17
Table 3: Selection abbreviations.................................................................................................... 21

8
BASIC SAFETY INSTRUCTIONS
1 Basic Safety Instructions
The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-
nology and the recognised safety rules and regulations. However, the use of such devic-
es may cause functional hazards for life and limb of the user or third parties, or damages
to the system and other material property.
The following safety instructions have been created by the manufacturer for the area
of electric drive technology. They can be supplemented by local, country- or applica-
tion-specicsafetyinstructions.Thislistisnotexhaustive.Non-observancewillleadto
the loss of any liability claims.
Attention Hazards and risks through ignorance.
►Read the instruction manual !
►Observe the safety and warning instructions !
►If anything is unclear, please contact KEB Automation KG !
1.1 Target group
This instruction manual is determined exclusively for electrical personnel. Electrical per-
sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of DIN IEC 60364-5-54.
• Knowledge of national safety regulations (e.g. DGUV regulation 3).
1.2 Validity of this manual
This manual describes the control part of the COMBIVERT F6 EtherCAT.
The manual
• contains only supplementary safety instructions.
• is only valid in connection with the power unit manual of COMBIVERT F6.

9
BASIC SAFETY INSTRUCTIONS
1.3 Electrical connection
DANGER Voltage at the terminals and in the device !
Danger to life due to electric shock !
►For any work on the unit switch off the supply voltage and secure it
against switching on.
►Wait until the drive has stopped in order that no regenerative energy
can be generated.
►Await capacitor discharge time (5 minutes) if necessary, measure
DC voltage at the terminals.
►Never bridge upstream protective devices (also not for test purpos-
es).
For a trouble-free and safe operation, please pay attention to the following instructions:
• The electrical installation shall be carried out in accordance with the relevant re-
quirements.
• Cable cross-sections and fuses must be dimensioned according to the design of
themachinemanufacturer.Speciedminimum/maximumvaluesmaynotbefallen
below /exceeded.
• With existing or newly wired circuits the person installing the units or machines must
ensure the EN requirements are met.
• For drive converters that are not isolated from the supply circuit (in accordance with
EN 61800-5-1) all control lines must be included in other protective measures (e.g.
double insulation or shielded, earthed and insulated).
• When using components without isolated inputs/outputs, it is necessary that equi-
potential bonding exists between the components to be connected (e.g. by the equi-
potential line). Disregard can cause destruction of the components by equalizing
currents.
1.4 Start-up and operation
The drive converter must not be started until it is determined that the installation com-
plies with the machine directive; Account is to be taken of EN 60204-1.
WARNING Software protection and programming !
Hazards caused by unintentional behavior of the drive!
►Check especially during initial start-up or replacement of the drive
converter if parameterization is compatible to application.
►Securing a unit solely with software-supported functions is not suf-
cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.
limit switch) that are independent of the drive converter.
►Secure motors against automatic restart.

2 Product Description
The unit series F6 is a series of single axis frequency inverters. These devices are
equipped with a diagnostic interface (description see F6 control boards). The F6 opera-
tors can be connected to this interface.
These operators can perform the following tasks:
• Providing a user surface (keyboard and display)
• Providing a diagnostic interface (USB or Ethernet)
The operators can not perform the following tasks:
• Providingofinterfacesforpermanentinstallation(eldbuses/IO/etc.)
2.1 Specied Application
The COMBIVERT serves exclusively for the control and regulation of three-phase mo-
tors. It is intended for the installation into electrical systems or machines.
Technical data and information for connection conditions shall be taken from the type
plate and from the instruction manual and must be strictly observed.
The used semiconductors and components of the KEB Automation KG are developed
and dimensioned for the use in industrial products.
RESTRICTION
If the product is used in machines, which work under exceptional conditions or if essen-
tialfunctions,life-supportingmeasuresoranextraordinarysafetystepmustbefullled,
the necessary reliability and security must be ensured by the machine builder.
2.1.1 Residual risks
Despite intended use, the drive converter can reach unexpected operating conditions in
case of error, with wrong parameterization, by faulty wiring or non-professional interven-
tions and repairs. This can be:
• Wrong direction of rotation
• Motor speed too high
• Motor is running into limitation
• Motor can be under voltage even in standstill
• Automatic start
2.2 Unintended use
The operation of other electric consumers is prohibited and can lead to the destruction of
the unit. The operation of our products outside the indicated limit values of the technical
data leads to the loss of any liability claims.
10
PRODUCT DESCRIPTION

2.3 Ordering Information
Part Number Version
00F6P00-1000 Operator without interface
00F6P00-2000 Operator with Ethernet interface
00F6P00-3000 Operator with USB interface
Table 1: Ordering Information
11
PRODUCT DESCRIPTION

3 Description of the operator
①
②
④
③
⑦
⑥
⑤
Bottom view
Front view Rear view
Number Function
①Lock arm
②LC display 160 x 160 pixel, 32 levels of grey
③Operatingeld
④X6A: Interface to the inverter
⑤Type plate
⑥Version with USB interface (USB-B)
⑦Version with Ethernet interface
Figure 1: Description of the operator
12
DESCRIPTION OF THE OPERATOR

3.1 Control card block incl. operator
Figure 2: Control card block incl. operator (front panel)
3.2 Operating conditions
The description of the operating conditions can be found in the instruction man-
ual of the used COMBIVERT F6 frequency inverter.
13
DESCRIPTION OF THE OPERATOR

4 Interfaces
4.1 Operator interface
Theinterfacefulllsthefollowingfunctions:
• Communication with the F6 device. (Protocol DIN66019II)
• Voltage supply of the operator
A combined RS485 interface is used as interface, which is provided as 9-pole Sub-D
plug connector.
54321
9876
Figure 3: Sub-D 9-pole
The interface is not electrically isolated.
The operator can be operated from a distance with a 1:1 cable upto a maximum length
of 10 meters (depending on the cable cross-section).
14
INTERFACES

4.2 Diagnostic interfaces
4.2.1 Ethernet interface
18
Figure 4: RJ45 interface
The Ethernet interface emulates the diagnostic interface on the F6 device. DIN66019II
is used as protocol via TCP or UDP on port 8000 and KebFtp on port 8002. Additionally
it can be accessed to parameters / objects of the operator. The operator responds to all
node addresses.
4.2.2 USB interface
Figure 5: USB interface
The USB interface emulates the diagnostic interface on the F6 device. DIN66019II is
used as protocol serial with any baud rate. Additionally it can be accessed to param-
eters / objects of the operator. The USB interface is electrically isolated.The operator
responds to all node addresses.
15
INTERFACES

5 Operation
5.1 Control elements
F1 F2 F3 F4
ENTER ESC
①
②
Inverter parameters
Operator parameters
Parameter backup
Up/Download
Work list
File administration
FTP mode
Start test mode
Name Function
①Menu bar
②Function bar
F1 Function key 1
F2 Function key 2
F3 Function key 3
F4 Function key 4
▲Menu bar to top or
increase parameter value „Up“
▼Menu bar to bottom or
decrease parameter value „Down“
ENTER Select/conrm
ESC Return to the next menu level up
Figure 6: Control elements
5.1.1 Description of the control elements
5.1.1.1 Menu bar
The menu bar displays the actual selection in the menu. It can be shifted with the keys
▲ and ▼. Press ENTER to change to the subordinate operating level, and ESC to
change back to the next higher operating level.
5.1.1.2 Function keys and function bar
The function keys F1...F4 are variable assigned depending on the menu item. The func-
tion bar displays the actual assignment of the function keys F1...F4.
16
OPERATION

5.2 Initial start-up
5.2.1 Switching on
After switching on the operator searches automatically for the connected inverter, also
in case of communication failure to the inverter. The actual checked node address is
displayed on the bottom line in the start image and main menu. This node number can
also be read in the operator parameter OS13.
When accessing via the Ethernet or USB interface, the used node address is optionally,
i.e. the operator responds to all node addresses.
Theoperatorrequiresthefollowinglesinitsashmemoryforcorrectoperation:
File Feature
language_f6.dat Contains the operator texts for the operator in all languages.
paras.blb Contains the parameter descriptions of all F6 operators as well as some F6 invert-
er types.
xxxxx.blb Files to install additional inverter types. Can be read out directly from some invert-
ers.
Table 2: Operator les
The Ftp mode see „5.11 FTP mode“ and the PC program KEB FTP is used to install
theseles.Eachlecanbeprotectedwithanaccesslevelsee„5.10Fileadministration“.
Inverter parameters
Operator parameters
Parameter backup
Up/Download
Work list
File administration
FTP mode
Start test mode
Themainmenuistheuppermostmenulevel.Withthekeys▲
and▼youcanselectthedesiredsubmenu.PressENTERto
jump to the selected submenu.
Inverter parameters
Figure 7: Main menu
17
OPERATION

5.3 Non-changeable parameters
The parameter groups are dependent on the inverter type.
F3 F4F1 F2
OS08 2182h
Software date
2016.0323
F3 F4F1 F2 F3 F4F1 F2
OS04 language ▲
[ ] Deutsch
OS05 Contrast
[ ] 14
OS06 Fontsize
[ ] 2.13 pixel
OS07 Backlight mode _
[ ] Auto
OS08 Software date
[ ] 2015.1201
OS09Serialnumber▼
ENTER
ESC
→
→
ESC
ENTER
→
With non-changeable parameters:
Only ESC possible!
→Parameternon-changeable!
→
ENTER
Changeable parameters see => 5.4
Figure 8: Non-changeable parameters
OS Operator system
Fb Fieldbus
Flashlesystem
Db Debugging
Menu CList Top Bottom DezHex Top Bottom
DecHex
18
OPERATION

5.4 Changeable parameters
5.4.1 Changing with „Up“ and „Down“
F3 F4F1 F2
OS03Startupmode▲
[ ] 0
OS04 Language
[ ] Deutsch _
OS05 Contrast
[] 14
OS06 Fontsize
[] 2:13 pixel
OS07 Backlight mode
[ ] Auto
OS08Softwaredate▼
F3 F4F1 F2
OS05 2381h
Contrast
14
F3 F4F1 F2
OS05 2381h
Contrast
ENTER
→
→
ESC
ENTER
→
→
ESC
→
F4
Numeric
Input
see
=> 5.4.2
→Inrease or decrease pa-
rameter value with „Up“
and „Down“
ENTER
→
Parameter value
Memory
Figure 9: Changeable parameters
14
DezHex Top Bottom
DecHex
DecHex Num
19
OPERATION

5.4.1 Selection of subindicies
F3 F4F1 F2
dr00 motor type
[] 0: asynchron. motor (ASM) _
dr01 motor part number
[C] 101
dr02 motordata state
[] 00h
dr03 rated current
[] 1A
dr04 rated speed
[ ] 0.000 1/min
dr05ratedvoltage▼
F3 F4F1 F2
dr00 motor type
[] 0: asynchron. motor (ASM) _
dr01 motor part number
[1] 101
[2] 201
[3] 301
[4] 401
[5] 501
[6] 601
[7] 701
[8]801 ▼
F3 F4F1 F2
dr00 motor type
[] 0: asynchron. motor (ASM) _
dr01 motor part number
[C] 101
dr02 motordata state
[] 00h
dr03 rated current
[] 1A
dr04 rated speed
[ ] 0.000 1/min
dr05ratedvoltage▼
→
F1
→
F1
Selection of a parameter
with subindicies
recognizable by [C]
(C = Count)
Open the
subindicies
Close the
subindicies
Figure 10: Set selection
Sub DezHex Top Bottom
Sub DezHex Top Bottom
Sub DezHex Top Bottom
20
OPERATION