Kemppi FastMig MSF 53 User manual

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FastMig
MSF 53, 55, 57

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
OPERATING MANUAL
English

2
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
CONTENTS
1. PREFACE ..................................................................................... 3
1.1 General.................................................................................................................................................................3
1.2 Product introduction.................................................................................................................................3
1.2.1 Operation control and connectors..................................................................................................4
1.2.2 Connection of system.........................................................................................................................7
1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism....................................................................8
2. INSTALLATION ........................................................................... 9
2.1 Assembly of MIG system.........................................................................................................................9
2.2 Accessories corresponding to wire diameter..........................................................................9
2.3 Mounting of MIG welding gun...........................................................................................................9
2.4 Mounting and locking of wire Spool ..........................................................................................10
2.5 Automatic wire feed to gun...............................................................................................................10
2.6 Adjustment of pressure........................................................................................................................10
2.7 Adjustment of tightness of reel brake .......................................................................................11
2.8 Burn back time............................................................................................................................................11
2.9 Ground cable................................................................................................................................................11
2.10 Shield gas........................................................................................................................................................11
2.10.1 Installing gas bottle..........................................................................................................................12
2.11 Main switch I/O...........................................................................................................................................12
2.12 Operation of cooling unit, Fastcool 10 ......................................................................................13
2.13 Hanging............................................................................................................................................................13
3. CONTROL PANELS OPERATIONS............................................ 13
3.1 SF 51 and SF 54 operations................................................................................................................13
3.2 SF 52 and SF 53 operations................................................................................................................15
3.3 SETUP functions (10)...............................................................................................................................20
4. OPERATIONS OF REMOTE CONTROL UNITS IN
MSF WIRE FEED UNIT .............................................................. 22
5. FASTMIG™ ERROR CODES....................................................... 23
6. SERVICE, OPERATION DISTURBANCES ................................. 24
7. ORDERING NUMBERS ............................................................. 25
8. DISPOSAL OF THE MACHINE.................................................. 27
9. TECHNICAL DATA .................................................................... 27
10. WARRANTY POLICY................................................................. 28

3
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
1. PREFACE
1.1 GENERAL
Congratulations on your choice of the FastMig™ MSF series power source. Reliable and durable,
Kemppi products are aordable to maintain, and they increase your work productivity.
This user manual contains important information on the use, maintenance, and safety of
your Kemppi product. The technical specications of the device can be found at the end of
the manual. Please read the manual carefully before using the equipment for the rst time.
For your safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi Web site at www.kemppi.com.
The specications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and
follow their instructions.
1.2 PRODUCT INTRODUCTION
Kemppi FastMig™ MSF is wire feeder designed for demanding professional use.
From our product family you can choose equipment intended either for 200-mm or 300-mm
wire reel due to purpose of use. MSF 53 suits for 200-mm and MSF 55 and MSF 57 for 300-mm
wire reel.
For both wire feeder units there are two alternative panels; simple and advanced panels.
Alternative panels for MSF 53 are SF 51 and SF 52, panels for MSF 55 and MSF 57 are SF 53 and
SF 54.
Operations of wire feed unit are controlled and adjusted with microprocessor.
This manual provides instructions on the start-up of the MSF 53, MSF 55 and MSF 57 MIG units
and panels SF 51, SF 52, SF 53 and SF 54 as well as the functions of the wire feed unit.

4
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
1.2.1 OPERATION CONTROL AND CONNECTORS
1.
2.
3.
4.
5.
6.
7.
8.
MSF 53
1.Operation panel
2.Connection of remote control unit
3.Connection of welding gun EURO
4.Shield gas ow control
5.Lead-in and clamping of cooling liquid hoses
6.Connection for control cable
7.Shielding gas connection
8.Welding current cable connector
MSF 55, MSF 57
1.Operation panel
2.Assembly space for push/pull gun control connector (accessory)
3.Connection of welding gun EURO
4.Connection of remote control unit
5.Shielding gas connection
6.Connection for control cable
7.Welding current cable connector
8.Lead-in and clamping of cooling liquid hoses
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
6.
7.
8.

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FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
Functions of SF 51 and SF 54 function panel
1. 2.
11.9.
3. 4. 6.5. 7.
13.12.
8.
10.
1. Main switch
2. Display of wire feed speed/welding current
3. Selection of MIG dynamics for adjustments
4. Selection of gas/water cooled MIG gun
5. Gas purge
6. Weld data: Last used welding parameters shown in displays
7. Wire inch
8. Display of set value of welding voltage/voltage during welding
9. Selection of MIG/MMA process
10. a) Selection of gun switch function
b) Changing of basic parameters of the unit, SETUP (long pressing)
11. a) Adjustment of wire feed speed
b) Selection of SETUP parameters
12. a) Adjustment of welding voltage
b) Adjustment of MIG dynamics
c) Adjustment of SETUP parameters
13. Manual control/remote control unit selection

6
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
Functions of SF 52 and SF 53 function panel
1. 2.
11.
9.
3.
10.
4. 6.5. 7.
13.12.
8.
14. 15 16. 17.
1. Main switch
2. a) Wire feed speed/welding current/sheet strength display
b) Display of selected adjustable parameter
3. Activation of welding dynamics adjustment
4. Selection of gas/water cooled MIG gun
5. Gas purge
6. Weld data: Last used welding parameters shown in displays
7. Wire inch
8. a) Welding voltage display
b) Display of value of selected adjustable parameter
9. 1-MIG selection check/1-MIG welding arc selection activation
10. a) Selection of MIG process: 2T/4T
b) Changing of basic parameters of the unit, SETUP (long pressing)
11. Selection of welding process MIG,1-MIG, MMA, FR-MIG *)
12. Activation of additional MIG function parameter adjustment
13. Selection of additional MIG functions
14. a) Adjustment of wire feed speed
b) Adjustment of welding power setting (1-MIG)
c) Adjustment of rod current
d) Selection of SETUP parameter
e) Selection of 1-MIG arc (material)
15. Memory channels, storage of MIG parameters
16. a) Welding voltage display
b) Adjustment of length of welding arc (1-MIG)
c) Adjustment of MIG dynamics
d) Adjustment of SETUP parameter
e) Selection of 1-MIG arc
17. Manual control/remote control unit selection
*) FR-MIG for root pass welding is not included in standard delivery

7
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
1.2.2 Connection of system

8
FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515
EN
1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism
Wire guide tubes
Ss, Al, Fe,
Mc, Fc
ø 0.6 ... 1.6 mm ø 2.5/64 mm,
W000762,
silver, plastic
ø 2.5/33 mm,
W000956,
silver, plastic
ø 2.0 mm,
W000624,
plastic
ø 1.6 ... 2.4 mm ø 3.5/64 mm,
W001430,
silver, plastic
ø 3.5/33 mm,
W001431,
silver, plastic
ø 3.5 mm,
W001389,
plastic
Fe, Mc, Fc ø 0.6 ... 0.8 mm ø 1.0/67 mm,
W001432,
white, steel
ø 2.0/33 mm,
W001435,
orange, steel
ø 2.0 mm,
W000624,
plastic
ø 0.9 ... 1.6 mm ø 2.0/64 mm,
W001433,
orange, steel
ø 3.5 mm,
W001389,
plastic
ø 1.6 ... 2.4 mm ø 4.0/63 mm,
W001434,
blue, steel
ø 4.0/33 mm,
W001436,
blue, steel
ø 3.5 mm,
W001391,
brass
24.8.2005 12:55
2.
1.
Wire feed rolls
ø mm colour drawing pressing
Fe, Ss, Al,
V-groove
0.6 pale grey W001045 W001046
0.8/0.9 white W001047 W001048
1.0 red W000675 W000676
1.2 orange W000960 W000961
1.4 brown W001049 W001050
1.6 yellow W001051 W001052
2.0 grey W001053 W001054
2.4 black W001055 W001056
Fe, Fc, Mc,
knurled
1.0 red W001057 W001058
1.2 orange W001059 W001060
1.4/1.6 yellow W001061 W001062
2.0 grey W001063 W001064
2.4 black W001065 W001066
Fe, Fc, Mc,
Ss, Al,
U-groove
1.0 red W001067 W001068
1.2 orange W001069 W001070
1.6 yellow W001071 W001072