Ki Mobility Rogue and Rogue XP User manual

THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND
INTENDED TO BE USED BY A QUALIFIED TECHNICIAN
WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.

1
WARNING: Repairs and adjustments not made by a qualified technician working for an
authorized Ki Mobility Dealer can result in poor performance or failure of the device
which may cause serious injury or death.
This technical manual is designed to aid in the different procedures that may be needed for
the Rogue and Rogue XP wheelchairs. This technical manual does not replace, but aids the
owner manual, adjustment guides and instructions. The procedures shown in this technical
manual should only be performed by an Assistive Technology Practitioner (ATP) or clinical
professional trained to do wheelchair repairs, adjustments and retrofits.
Additional information can be found in the Rogue and Rogue XP Owner Manuals. The owner
manuals can be found on the Ki Mobility website.
If you have any questions or concerns about any aspect of this wheelchair, this manual, or the
service provided by us or your retail supplier, please do not hesitate to contact us by
telephone at:
715-254-0991
In writing at:
Ki Mobility
5201 Woodward Drive
Stevens Point, WI 54481
U.S.A
Via email at:
[email protected]
Or via our Authorized EU Representative:
James Leckey Design
19C Ballinderry Road
Lisburn
BT28 2SA
Phone: [phone] (UK) or 1800 626020 (ROI)
www.leckey.com

2
A. Tools................................................................................................................ 3
B. Chair Measurement References...................................................................... 4
C. Caster Mount .................................................................................................. 5
D. Caster Forks and Stems ................................................................................. 6
E. Caster Angle and Squaring ............................................................................. 12
F. Camber Mount Assembly ............................................................................... 13
G. Camber Tube and Adapters............................................................................ 15
H. Backrest Assembly - Rogue ........................................................................... 16
I. Backrest Assembly - Rogue XP...................................................................... 18
J. Height Adjustable Back Post .......................................................................... 20
K. Fixed Height Back Post .................................................................................. 21
L. Rigid Stroller Handle ....................................................................................... 22
M. Ergo Stroller Handle - Available on Rogue XP ................................................ 22
N. Bolt-On Push Handle ...................................................................................... 23
O. Height Adjustable T-Arm................................................................................. 24
P. Angle Adj. Locking Flip Up Extendable Armrest - Available on Rogue XP ..... 25
Q. Swing Away Armrest - Available on Rogue..................................................... 26
R. Swing Away Armrest - Available on Rogue XP ............................................... 27
S. Cane and Crutch Holder ................................................................................. 28
T. Luggage Carrier .............................................................................................. 29
U. Handrim Configurations .................................................................................. 30
V. Handrim Construction..................................................................................... 31
W. Seat Pan.......................................................................................................... 32
X. Seat Upholstery............................................................................................... 33
Y. Side Guards .................................................................................................... 34
Z. Transit ............................................................................................................. 38
AA. Angle Adjustable Footrest............................................................................... 40
AB. Angle Adjustable Flip Under Footrest ............................................................. 41
AC. High Mount Angle Adjustable Footrest ........................................................... 42
AD. High Mount Angle Adjustable Flip Under Footrest ......................................... 43
AE. Adjusting the Footrest..................................................................................... 44
AF. Rogue XP Frame Width................................................................................... 44
AG. Anti-Tips.......................................................................................................... 45
AH. Rogue XP 5th Wheel ....................................................................................... 46
AI. Wheel Locks.................................................................................................... 53
AJ. Reversing Wheel Lock .................................................................................... 55
AK. Center of Gravity Adjustment.......................................................................... 58
AL. Seat Height Adjustment .................................................................................. 59
AM. Setting Toe to Zero ......................................................................................... 60
AN. Wheelbase Width Adjustment......................................................................... 61
AO. One Arm Drive (OAD) ...................................................................................... 62
AP. Growing Your Rogue XP in Width................................................................... 66
AQ.
AR.
AS.
AT.
Table of Contents

3
Tools
Please see the list below to identify the tools needed throughout this tech manual. Always
check tools to ensure the ends are not stripped and that the tool can perform its function
properly without damaging any parts or hardware on the chair.
Tools Needed
• 2.5mm Allen Wrench • Two 8mm Wrenches
• 3mm Allen Wrench • Two 10mm Wrenches
• 4mm Allen Wrench • 13mm Wrench
• 5mm Allen Wrench • 17mm Wrench
• 5.5mm Allen Wrench • 19mm Wrench
• 6mm Allen Wrench • 24mm Wrench
• Utility Blade • Phillips Screwdriver
• Torque Wrench • Punch (or small screwdriver)
• Rubber Mallet

4
Chair Measurement References
The Rogue and Rogue XP wheelchairs are capable of many adjustments to configure the chair to the user’s
needs. See the diagram below for terms that are commonly used during the process of adjusting the
chairs.
A. Seat Width (see diagram 1)
Measured from outside of frame tube on one side to the
outside of frame tube on the other side.
B. Seat Depth (see diagram 3)
Measured from front of back posts to front edge of seat sling.
Seat sling starts at beginning of bend at front of frame.
C. Sling Position (see diagram 2)
In Performance Position (0”), sling is at front of frame to keep
chair shorter and more maneuverable. The 1” or 2” seat sling
position extends the frame in front of the sling by that amount.
Adding more frame can improve stability and provide support
to aid in transfers.
D. Front Frame Bend (see diagram 3)
Angle between front seat tube and ground.
E. Footrest Taper (see diagram 1)
Indicates bend of front frame creating footrest. Taper is
measured from outside of seat frame to outside of front tube.
F. Front Seat Height (see diagram 1)
Measured from floor to top of seat tube at front of seat sling.
G. Footrest Width (see diagram 1)
Measured from inside of front tube to inside of front tube on
other side. Footrest width is listed below for each seat width
and taper.
Diagram 1
Diagram 2
Diagram 3
Seat Width Straight 1" Taper 2" Taper
Outside
Measurement
2" Narrower
than Seat Width
4" Narrower
than Seat Width
6" Narrower
than Seat Width
12" 9.5" 7.5"
13" 10.5" 8.5"
14" 11.5" 9.5"
15" 12.5" 10.5"
16" 13.5" 11.5" 9.5"
17" 14.5" 12.5" 10.5"
18" 15.5" 13.5" 11.5"
19" 16.5" 14.5" 12.5"
20" 17.5" 15.5" 13.5"
H. Seat to Footrest Length (see diagram 3)
Measured from front edge of seat sling to top rear of footrest.
Footrest length of at least 2.5” shorter than front seat height
recommended.
I. Rear Seat Height (see diagram 3)
Measured from floor to top of seat tube at front of back post.
Rear seat height is custom to needs.
J. Center of Gravity Preset (see diagram 3)
Measured from front of back post to center of rear axle. 0”
indicates axle will be directly under back post.
K. Rear Wheel Spacing (see diagram 1)
Measured from outside of seat back to inside of rear tire.
Adjustable out .5” from setting.
A
K
F
G
E
B
HJ
D
I

5
Caster Mount
1. Install the caster mount pinion (C) into the caster mount housing with the two caster pinion caps (B)
with two screws (A & E) using two 3mm Allen wrenches.
2. Install the caster adjust (F) and the pinion housing bolt plate (G) with the two screws (D) using two 5mm
Allen wrenches.
A
B
C
D
D
E
B
F
G

6
Caster Forks and Stems
Remove Caster Fork and Stem
1. Remove bottom nut and washer using a 19mm or ¾" socket wrench. Remove fork assembly.
NOTE: Based on your configuration, the caster may need to be removed first to allow clearance for
wrench (See step 3).
2. Remove two socket screws using two 3mm Allen wrenches and remove stem. Save hardware for later
use. Save the stem if you are not replacing stem.
Regular Caster Fork Single Sided Caster Fork

7
Caster Forks and Stems
3. If you are replacing your forks continue for instructions. For a regular caster fork, remove caster wheel
by removing two socket head screws and two spacers using two 4mm Allen wrenches. For a single
sided fork, remove the socket head screw, axle shaft and E-Clip using a 5mm Allen wrench.
Install Caster Fork and Stem
1. Install stem (A) into fork (B) with washer (E) and nut (F) using a 16mm wrench.
2. Install caster wheel (H) into fork (B) with two screws (C), a threaded barrel (D) and two spacers (G) using
two 4mm Allen wrenches.
NOTE: There are two sizes of caster stems (standard and +3/4") and three sizes of forks (tall,
standard and short) that can be used. The image below shows the stems and forks. The installation
process is the same for whichever stem and fork you use.
3. Install assembly to caster housing by installing the two socket screws seen in step 2 on previous page.
Regular Caster Fork Single Sided Caster Fork
A
B
C
C
D
E
F
G
G
H
Standard
Stem
+3/4”
Stem
Short
Fork
Standard
Fork
Tall
Fork

8
Caster Forks and Stems
Single Sided Fork
1. Install stem (A) into single sided fork (B) with washer (C) and nut (D) using a ½" wrench.
2. Install caster wheel (F) onto fork (B) with a screw (E), the axle shaft (G) and secure with E-Ring (H).
NOTE: There are two sizes of caster stems (standard and +3/4") and two sizes of forks (short and
tall) that can be used. The installation process is the same for whichever stem and fork you use.
A
B
C
D
E
FG
H

9
Caster Forks and Stems
Frog Legs Ultra Sport Fork Assembly
1. Install Frog Leg Ultra Sport Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D)
using two 4mm Allen wrenches.
A
B
C
D
D
E

10
Caster Forks and Stems
Frog Legs Phase 2 Carbon Fork Assembly
1. Install Frog Leg Phase 2 Carbon Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers
(D) using two 4mm Allen wrenches.
A
B
C
D
D
E

11
Caster Forks and Stems
Frog Legs Ultra Sport Fork Polymer Replacement
NOTE: The Ultra Sport fork has different polymers that can be used based on the chair user’s weight
and preferred ride. The Phase 2 fork has one polymer that works for any configuration. If ever
needed, the replacement procedure is the same for a Phase 2, but no coin is needed.
1. Remove the pivot pin screw (D) using a 4mm Allen wrench.
2. Use a punch or small screwdriver and a rubber mallet to push the pivot pin (A) out.
3. Open the fork assembly and remove the polymer (C) and coin (B).
4. Install the new polymer (C) and coin (B).
5. Insert the pivot pin (A) back into the fork assembly. A punch or small screwdriver can be used to help
align holes if needed.
6. Secure the assembly by reinstalling the pivot pin screw (D) using a 4mm Allen wrench.
7. Repeat steps on opposite side.
Assembled View
A
B
C
D

12
Caster Angle and Squaring
To maintain optimal performance of your Rogue, the front caster housing should always be aligned
perpendicular to the ground. Your Rogue is shipped aligned. It is recommended that caster squareness is
checked after making adjustments to the chair configuration related to any of the following items: caster
size or type, camber, rear wheel, tire, center of gravity and seat heights. Caster squareness should always
be the last check made prior to use after adjustments or changes to the chair have been made.
After all other adjustments are made you should check your caster housing alignment and realign if the
housing is not perpendicular to the ground.
Adjusting the Caster Angle:
For optimum performance, the caster housing should always be at 90° angle to the floor (perpendicular to
the ground).
1. To change the angle, you will need an M5 Allen wrench.
2. Loosen the M8 button head screw (A) on the bottom of the caster housing wing. Turn the screw on the
top of the caster housing wing (B). Loosening will begin to tilt the caster forward. By tightening, you will
turn rearward.
3. Turn until you have aligned the caster stem so it is perpendicular to the floor.
4. Place a large right triangle against the flat surface of the fork as shown.
5. With the rack and pinion system of the Rogue, the casters should always be able to be square.
A
B

13
Camber Mount Assembly
NOTE: Install one side at a time so you are able to install the camber tube properly in a later step.
NOTE: The outside clamp (B) is not used when the COG is set at -0.25 or less.
NOTE: In some rare configurations where the seat depth is shallow, arm receivers are present and
there is a rare amount of COG, the camber tube clamps are rotated so the camber tube is more
forward facing than rear facing. In these instances, call customer service at Ki Mobility.
1. Install the tower clamps (B & C) onto the frame with the camber mount tube (E) and the camber tube
cap (F) using two screws (A) and two nuts (D) with a 4mm Allen wrench.
2. Install the camber tube mounting clamp (B) onto the camber mount tube and secure with two screws
(A) and two nuts (C) using a 4mm Allen wrench and an 8mm wrench.
Tube Height
Part No. Height
000923 2.45"
000924 4.45"
000925 6.45"
000926 8.95"
A
BC
D
E
F
A
B
C

14
Camber Mount Assembly
3. Install camber tube (D) into the camber tube mounting clamp and secure with screw (B) and nut (C)
using a 4mm Allen wrench and an 8mm wrench. Install and tighten the two set screws (A) with a 2.5mm
Allen wrench.
4. Repeat steps on opposite side.
A
B
C
D

15
Camber Tube and Adapters
1. Install axle receiver, axle receiver nut, axle plate washer and camber adapter into the camber tube.
NOTE: The camber adapter is available with 0°, 2°, 4°, 6° and 8° camber.
2. Secure the camber adapter into the camber tube with two screws and a threaded barrel using two
4mm Allen wrenches.
3. Repeat steps 1 and 2 on opposite end of camber tube.
Assembled
A
B
C
D
E
F
F
G
Camber Adapters
0° 2° 4° 6° 8°

16
Backrest Assembly - Rogue
NOTE: There are two backrest styles that have been used on Rogue. Each one uses different
backrest tubes. The mounting holes which are used to secure the tubes to the backrest bracket
vary between these two designs and are not cross compatible. The difference can be seen at the
lower section of the tubes in the two images below.
1. Remove any cushion or seating components that may be in the way of the current backrest removal.
Also, remove any backrest tubes and/or handles that may be used after the backrest installation
process.
NOTE: Refer to parts manual for additional information on compatibility restrictions for the new
backrest design.
2. There are two types of backrests. Use the two images in the figure below to determine the version you
have.
a. For an original backrest, remove three bolts (E, F & I), three saddles (C & J), four washers (B, H & L)
and three nuts (A, K & M) from back plate (D) to remove the back post using a 4mm Allen wrench,
an 8mm wrench and a 10mm wrench. Twist off the cable housing to detach cable from back plate.
Repeat on opposite side.
b. For a new backrest, remove three bolts (E & F), one washer (B), four saddles (C & H), one saddle
back (G) and three nuts (A & I) using a 4mm Allen wrench, a 5mm Allen wrench, an 8mm wrench
and a 10mm wrench. Remove the screw (D) from the backrest release bar using a Phillips
screwdriver and repeat on opposite side.
3. Remove the pin lock housing (B) and cable by removing the bolt (C) and nut (A) using a 4mm Allen
wrench and a 10mm wrench. Repeat on opposite side.
A
B
C
D
C
E
F
G
H
I
J
B
K
L
M
AB
C
C
D
E
F
F
G
H
H
I
I
Original Backrest Design
New Backrest Design
A
B
C

17
Backrest Assembly - Rogue
4. Install new backrest by installing pivot (F) into new backrest tubes and securing with bolt (E), back plate
(D), two saddles (C), washer (B) and nut (A) using a 5mm Allen wrench and an 8mm wrench. Repeat on
opposite side.
5. Install bolt (G), lock washer (F) and strike hex (D) using a 4mm Allen wrench and a 10mm wrench.
6. Install backrest release bar (N) and secure with screw (C) using a Phillips screwdriver. Repeat on
opposite side.
7. Install two bolts (J & K), two lock washers (F & I), arc adjustment cam (H), washer (E) and strike hex (D)
using a 3mm and 4mm Allen wrench and a 10mm wrench.
NOTE: The angle of the backrest can be adjusted using the different arc adjustment cam holes.
Choose the configuration that works best for the chair user.
8. Secure backrest assembly to the frame by installing two bolts (L), saddleback (M), two saddles (B) and
two nuts (A) using a 4mm Allen wrench and a 10mm wrench.
NOTE: The two bolts (L) determine the seat depth based on the frame holes that are used. Choose
the configuration that works best for the chair user.
NOTE: Longer fasteners have been provided to accomodate a setup where the backrest and CG are
set in the same spot.
ABC
CD
E
F
Back plate is shown off the back
post to show other parts and
hardware more clearly.
ABC
DE
DF
G
HFK
IJ
L
L
M
A
B
N

18
Backrest Assembly - Rogue XP
1. Remove any cushion or seating components that may be in the way of the current backrest removal.
2. Install the back mount (B) onto the chair frame with two bolts (C) and two nuts (A) using a 4mm Allen
wrench and a 10mm wrench.
NOTE: The holes used for mounting are determined by the user’s desired seat depth and CG.
3. Secure the backrest plate (I) to the back mount with bolt (J), nylon washer (G), large nylon washer (H),
washer (G) and nut (F) using a 4mm Allen wrench and a 10mm wrench.
4. Install the release cable (A), pin receiver (B), spring (C), lockout pin (D) and spacer into the back mount
and the backrest plate (I).
A
B
C
AB
C
DE
FG
G
H
IJ

19
Backrest Assembly - Rogue XP
5. Secure backrest plate to back posts with bolt (E), washer (C), saddle (B) and nut (A) using a 4mm Allen
wrench and a 10mm wrench.
6. Install the arc adjustment cam (C) onto the backrest plate with bolt (I), washer (C), saddle (B) and nut (A)
using a 4mm Allen wrench and a 10mm wrench.
NOTE: An offset backrest spacer (D) is used in both sets of hardware that attach to the back post
when installing the 1" Offset Backrest Mount.
7. Set the angle of the backrest by turning the arc adjustment cam and aligning the cam holes with the
backrest plate holes. Once desired angle is achieved, secure by installing the bolt (H) and lock washer
(G) using a 3mm Allen wrench.
8. Repeat steps on opposite side. Ensure the same mounting and angle holes are used so both sides of
the backrest match.
A
B
CD
E
F
GH
I