KIESELMANN 5098 User manual

Operating instruction
Translation of the original
Deaeration ball valve
Type: 5098
DN 15
Connection: Liner / nut
Thread
GB
ENGLISHPDF • ak • 04/02/2020

KIESELMANN GmbH
Paul-Kieselmann-Str. 4-10
D - 75438 Knittlingen
( [phone] • 7 [phone]
www.kieselmann.de • [email protected]
Copyright: © KIESELMANN FLUID PROCESS GROUP

KIESELMANN GmbH Table of contents
5098_EN III
Table of contents
1 General informations ....................................................................................................................................................4
1.1 Informations for your safety ...............................................................................................................................................4
1.2 Marking of security instructions.........................................................................................................................................4
1.3 General designated use ......................................................................................................................................................4
1.4 Personnel .............................................................................................................................................................................4
1.5 Modifications, spare parts, accessories ............................................................................................................................5
1.6 General instructions ............................................................................................................................................................5
2 Safety instructions........................................................................................................................................................6
2.1 Intended use ........................................................................................................................................................................6
2.2 General notes.......................................................................................................................................................................6
2.3 General safety instructions.................................................................................................................................................6
3 Delivery, transport and storage .....................................................................................................................................7
3.1 Delivery.................................................................................................................................................................................7
3.2 Transport..............................................................................................................................................................................7
3.3 Storage.................................................................................................................................................................................7
4 Specification.................................................................................................................................................................8
4.1 Valve types...........................................................................................................................................................................8
5 Function and operation .................................................................................................................................................9
5.1 Description of function........................................................................................................................................................9
5.2 Commissioning, service and maintenance........................................................................................................................9
5.2.1 Commissioning...................................................................................................................................................... 9
5.2.2 Service.................................................................................................................................................................. 10
5.2.3 Cleaning ............................................................................................................................................................... 10
6 Technical data ............................................................................................................................................................11
7 Disassembly and assembly .........................................................................................................................................12
7.1 Disassembly.......................................................................................................................................................................12
7.2 Assembly ...........................................................................................................................................................................12
8 Drawings and dimensions ...........................................................................................................................................13
8.1 Drawings ............................................................................................................................................................................13

Operating instruction | KIESELMANN GmbH1 | General informations
4 / 13 5098_EN
1 General informations
1.1 Informations for your safety
We are pleased that you have decided for a high-class KIESELMANN GmbH Guth Ventiltechnik
GmbH KIESELMANN Anlagenbau GMBH product. With correct application and adequate mainten-
ance, our products provide long time and reliable operation.
Before installation and initiation, please carefully read this instruction manual and the security ad-
vices contained in it. This guarantees reliable and safe operation of this product and your plant re-
spectively. Please note that an incorrect application of the process components may lead to great
material damages and personal injury.
In case of damages caused by non observance of this instruction manual, incorrect initiation, hand-
ling or external interference, guarantee and warranty will lapse!
Our products are produced, mounted and tested with high diligence. However, if there is still a
reason for complaint, we will naturally try to give you entire satisfaction within the scope of our war-
ranty. We will be at your disposal also after expiration of the warranty. In addition, you will also find
all necessary instructions and spare part data for maintenance in this instruction manual. If you
don't want to carry out the maintenance by yourself, ourKIESELMANN GmbH Guth Ventiltechnik
GmbH KIESELMANN Anlagenbau GMBH - service team will naturally be at your disposal.
1.2 Marking of security instructions
Hints are available in the chapter "safety instructions" or directly before the respective operation in-
struction. The hints are highlighted with a danger symbol and a signal word. Texts beside these
symbols have to be read and adhered to by all means. Please continue with the text and with the
handling at the valve only afterwards.
Symbol Signal word Meaning
DANGER Imminent danger which will result severe personal injury or
death.
WARNING Imminent danger which may result severe personal injury or
death.
CAUTION Dangerous situation which may cause slight personal injury or
material damages.
NOTICE An harmful situation which may result in damages of the product
itself or of adjacent vicinity.
INFORMATION Marks application hints and other information which is particu-
larly useful.
1.3 General designated use
The fitting is designed exclusively for the purposes described below. Using the fitting for purposes
other than those mentioned is considered contrary to its designated use. KIESELMANN GmbH Guth
Ventiltechnik GmbH cannot be held liable for any damage resulting from such use. The risk of such
misuse lies entirely with the user. The prerequisite for the reliable and safe operation of the fitting is
proper transportation and storage as well as competent installation and assembly. Operating the
fitting within the limits of its designated use also involves observing the operating, inspection and
maintenance instructions.
1.4 Personnel
Personnel entrusted with the operation and maintenance of the tank safety system must have the
suitable qualification to carry out their tasks. They must be informed about possible dangers and
must understand and observe the safety instructions given in the relevant manual. Only allow quali-
fied personnel to make electrical connections.

KIESELMANN GmbH | Operating instruction General informations | 1
5098_EN 5 / 13
1.5 Modifications, spare parts, accessories
Unauthorized modifications, additions or conversions which affect the safety of the fitting are not
permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare
parts and accessories recommended by the manufacturer.
1.6 General instructions
The user is obliged to operate the fitting only when it is in good working order. In addition to the in-
structions given in the operating manual, please observe the relevant accident prevention regula-
tions, generally accepted safety regulations, regulations effective in the country of installation,
working and safety instructions effective in the user's plant.

Operating instruction | KIESELMANN GmbH2 | Safety instructions
6 / 13 5098_EN
2 Safety instructions
2.1 Intended use
The valve is used to vent gaseous media from pipe system in plants of the food and drink industry,
pharmaceutical and chemical industries as well as in biotechnology.
2.2 General notes
NOTICE - observe the operating instructions
To avoid danger and damage, the fitting must be used in accordance with the safety instructions
and technical data contained in the operating instructions.
NOTICE
All data are in line with the current state of development. Subject to change as a result of tech-
nical progress.
2.3 General safety instructions
WARNING
Risk of injury by outflowing medium
Dismantling the valve or valve assemblies from the plant can cause injuries.
– Medias flowing through the leakage drain outlet are to be drained off without splashing
into a discharge arrangement.
– Carry the disassembling only if when the plant has been rendered pressure-less and free
of liquid and gas.
CAUTION
Steps should be taken to ensure that no external forces are exerted on the fitting.
CAUTION
Before starting the system, the entire pipeline system must be thoroughly cleaned.

KIESELMANN GmbH | Operating instruction Delivery, transport and storage | 3
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3 Delivery, transport and storage
3.1 Delivery
• Immediately after receipt check the delivery for completeness and transport damages.
• Remove the packaging from the product.
• Retain packaging material, or expose of according to local regulations.
3.2 Transport
CAUTION
Risk of injury and damage to the product
During the transport the generally acknowledged rules of technology, the national accident preven-
tion regulationsand company internal work and safety regulations must be observed.
3.3 Storage
NOTICE
Damage to the product due to improper storage!
Observe storage instructions
avoid a prolonged storage
INFORMATION
Recommendation for longer storage
We recommend regularly checking the product and the prevailing storage conditions during long
storage times.
• To avoid damage to seals and bearings,
– products up to DN 125 / OD 5 inch should be stored horizontally for maximum 6 months.
– products larger than DN 125 / 5 inch, should be stored in the upright position with the actu-
ator on top.
• Don't store any objects on the products.
• Protect the products for wetness, dust and dirt.
• The product should be stored in a dry and well ventilated room at a constant temperature (op-
timal indoor temperature: 25 C ±5; indoor humidity data 70% ±5%).
• Protect seals, bearings and plastic parts for UV light and ozone.

Operating instruction | KIESELMANN GmbH4 | Specification
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4 Specification
4.1 Valve types
5098 015 000-xxx
Ra 1/2‘‘; EPDM
with block pin
5098 015 070-xxx
Ra 1/2‘‘; EPDM
without block pin
5098 015 025-xxx
K/M; EPDMK/M; EPDM
with block pin
5098 015 030-xxx
K/M; EPDMK/M; EPDM
without block pin

KIESELMANN GmbH | Operating instruction Function and operation | 5
5098_EN 9 / 13
5 Function and operation
5.1 Description of function
The valve is used to vent gaseous media from pipe system.
• Position A (valve open)
Venting of gaseous media.
Float ball (2) is in rest position A.
A
B
• Position B (valve closed)
The valve closes on rising liquids.
5.2 Commissioning, service and maintenance
5.2.1 Commissioning
5.2.1.1 Installation instructions
Fitting position
The valve is generally installed in the system as shown in the figure.
The flow direction is as shown in the figure in the direction of the arrow.
5.2.1.2 General welding guidelines
Sealing elements integrated in weld components must generally be removed prior to welding. To
prevent damage, welding should be undertaken by certified personnel (EN ISO 9606-1). Use the TIG
(Tungsten Inert Gas) welding process.
CAUTION
Damage and injuries due to high temperature supply
To avoid a distortion of the components, all welding parts must be welded to stress-relieved.
Allow all components to cool before assembling.
NOTICE
Damage due to impurities
Impurities can cause damage to the seals and seals area.
Clean inside areas prior to assembly.
5.2.1.3 ATEX - Guidelines
For valves or plants/installations that are operated in the ATEX area, sufficient bonding (grounding)
must be ensured (see valid ATEX Guidelines EG).

Operating instruction | KIESELMANN GmbH5 | Function and operation
10 / 13 5098_EN
5.2.2 Service
RECOMMENDATION
Replacement of seals
To achieve optimal maintenance cycles, the following points must be observed!
– When replacement of seals, all product-contacting seals should be replaced.
– Only original spare parts may be installed.
Maintenance interval
The maintenance intervals depend on the operating conditions "temperature, temperature-intervals,
medium, cleaning medium, pressure and opening frequency". We recommend replacing the seals 1-
year cycle.The user, however should establish appropriate maintenance intervals according to the
condition of the seals.
Lubricant recommendation
EPDM; HNBR; NBR; FKM; k-flex - Klüber Paraliq GTE703*
Silicone - Klüber Sintheso pro AA2*
Thread - Interflon Food*
*) It is only permitted to use approved lubricants, if the respective fitting is used for the produc-
tion of food or drink. Please observe the relevant safety data sheets of the manufacturers of lub-
ricants.
5.2.3 Cleaning
Cleaning
The optimum cleaning is carried out with the pipe cleaning.

KIESELMANN GmbH | Operating instruction Technical data | 6
5098_EN 11 / 13
6 Technical data
Model deaeration ball valve
• bend 180°
Valve size DN 15
Connection • Thread DIN ISO 228
• Liner/nut DIN 11851
Temperature range Operating temperature:
(medium dependent)
+0° to +95°C
Sterilization temperature:
(SIP 30 min)
+130°C
Operating pressure 10 bar
Material:
(in product contact)
Stainless steel: 1.4404 / AISI 316L
1.4301 / AISI 304
Surface: Ra ≤ 0,8µm e-polished
Sealing material: EPDM
Deareation valve 5098 015 000-xxx
Ø - seat: 15 mm
Flow capacity [m³/h]
System pressure [mbar]
Opening pressure: -
Closing pressure: 43
mbar(g)
Deaeration valve 5098 015 070-xxx
Ø - seat: 15 mm
Flow capacity [m³/h]
System pressure [mbar]
Opening pressure: 30
mbar(g)
Closing pressure: 70
mbar(g)

Operating instruction | KIESELMANN GmbH7 | Disassembly and assembly
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7 Disassembly and assembly
7.1 Disassembly
Mounting tools
T1 Combination wrench-Set SW 8 - SW 24 -
T11 Hinged hook wrench - 8027000065-000
NOTICE
All screw connections have right-handed threads.
• Unscrew the complete valve on the spanner flat
(SW) or on the groove nut (N).
• Unscrew housing (VG) and sealing seat (S1) or
(S2).
• Remove float ball (K) and O-ring (D1).
VG
K
D1
D2
NSW
S2
S2
7.2 Assembly
• Before installation, thoroughly clean and slightly lubricate mounting areas and running sur-
faces.
• Assemble in reverse order.
• Perform a functional test.

KIESELMANN GmbH | Operating instruction Drawings and dimensions | 8
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8 Drawings and dimensions
8.1 Drawings
Pos. Designation Material Item number
VG Housing 1.4404 / AISI 316L 5098 015 001-041
K Float ball EPDM 2340 025 000-054
D1 O-ring EPDM 2304 027 030-170
S1a Threaded connection G1 1.4404 / AISI 316L 5098 015 004-041
S1b Threaded connection G1 with block pin 1.4404 / AISI 316L 5098 015 002-041
S2a Threaded connection G1
blankliner
1.4404 / AISI 316L 5098 015 004-041
2031 025 008-040
S2b Threaded connection G1 with block pin
blankliner
1.4404 / AISI 316L 5098 015 002-041
2031 025 008-040
D2 Seal EPDM 2353 028 018-077
N Slotted nut 1.4404 / AISI 316L 2003 025 000-021
L1
L2
d1
G
SW
L3
R
d2
d3
S1a
D1
D2
VG
K
S1b
L1
L2
d1
Rd
SW
R
d2
d3
S2a D1
N
VG
K
S2b
d1 Ø 15 mm d2 Ø 15 mm d3 Ø 18 mm
L1 70 mm L2 ~ 115 mm L3 15 mm
G 1/2‘‘ Rd 52 x 1/6‘‘ SW 36 mm
R 35 mm