Kikusui PCR-L Series User manual

PCR“L SERIES
AC POWER SUPPLY
PCR BOOL
PCR1000L
PCR2000L
PCR4000L
PCR6000L

The product specifications and the contents of this operation manual are subject to change without
notice.
©Copyright Kikusui Electronics Corporation, 1992 to 1995. All rights reserved.
Printed in Japan.
KIKUSUI PART NO. Zl-000-212 M-95087
4th Edition: August, 1995 IB000051

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This manual applies to the products with any of the 1.00 to
2.09 version ROMs. To inquire about the product, you
should provide us with the:
•Model number
•ROM version
•Serial number and the revision number
(These are indicated at the lower rear part of the
equipment.)
If you are using aPCR-L Series AC power supply for the first time or after
reinstalling it, always read:
“FOR SAFETY USE”
Chapter 2“INSTALLATION”
Chapter 3“CONNECTING THE INPUT POWER”
Chapter 4“OPERATION CHECK”
These chapters describe the basics of using the AC power supply. Perform the
operations described in these chapters, then check the ROM version in accordance
with 4.2 “Version Check” in Chapter 4.

FOR SAFETY USE
FOR SAFETY USE
Always observe the following warnings and precautions in handling the AC power supply.
OThe equipment is heavy.
•Always use two or more personnel to move the
equipment, and pay attention to steps and any in-
clination in the floor during movement.
•For transportation using afork-lift or crane, the
equipment should be handled only by personnel
qualified to use such transportation equipment.
•When installing the equipment, take thorough con-
sideration of the strength of the floor where the
equipment is placed, and do not install it in an
inclined area.
Never attempt to use grips to lift up the equipment.
Grips are provided for use in moving the equipment
in aflat place only. They are not strong enough to
bear the weight of the equipment
II

FOR SAFETY USE
OObserve the rated input voltage range.
Rated input voltage range
85 to 132 Vfor 100 Vinput voltage range
170 to 250 Vfor 200 Vinput voltage range
(PCR6000L is dedicated to 200 Vinput voltage range
use.)
Rated input frequency range: 50/60 Hz (47 to 63 Hz)
•Use of the equipment out of its specified range may
result in malfunction or aproblem.
•The unit should be connected to apower distribution
board by atechnician.
OInput power cable.
•Before handling an input power cable, always dis-
connect the input power plug from the outlet or cut
off the power feed from the power distribution
board.
•Always use the input power cable provided.
the switch.
PCR 1OOOL. PCR2000L, PCR4000L. PCR6000L
OProvide grounding.
•To prevent electrical shock, always the equipment’s
grounding terminal must be connected to an electri-
cal ground (safety ground).
•Neglecting to ground the grounding terminal or
disconnecting the grounding terminal may result in
serious injury due to electrical shock.
Ill

FOR SAFETY USE
ODo not use the equipment in an explosive atmo-
sphere.
•Do not use the equipment in an explosive, flammable,
or combustible atmosphere.
ODo not touch the equipment interior.
•Never attempt to remove the equipment cover.
•High voltage is applied in the equipment interior.
•Touching the equipment interior may cause elec-
trical shock.
Part replacement or inspecting/adjusting the
equipment interior should be conducted by qualified
service personnel.
ODo not use substitutes or modify the equipment.
•Do not mount substitutes or modify the equipment.
•The equipment uses no parts that can be replaced by
the customer.
OSecure safety first in the event of aproblem.
•If the equipment is damaged or becomes defective,
disconnect the input power plug from the outlet or
cut off power feed from the power distribution
board.
•Take measures so that the equipment will not be used
by mistake until arepair has been completed.
IV

POR SAFETY USE
Warning and Precaution Symbols Indicated on the Equipment and in the Operation Manual
The following symbols are indicated where caution is especially required in handling the equipment.
Equipment Operation manual Description
Warning (WARNING) Indicates the existence of apersonnel hazard.
•Never fail to follow the operating procedure. Incor-
rect operating procedures may result in personal in-
jury.
•Do not proceed beyond aWARNING sign until the
indicated conditions are fully understood and met.
Caution (Caution') Indicates the existence of a hazard.
•Always follow the operating procedure. Incorrect
operating procedures may damage the equipment or
other devices.
•Do not proceed beyond aCaution sign until the
indicated conditions are fully understood and met.
AOperation manual reference symbol
•When this mark is indicated on the equipment, see the
relevant section of the Operation Manual.
©Grounding terminal
Chassis grounding
Description Description and supplement

FOR SAFETY USE
VI

Jiv^iv v^i »Li U.nr\ II'w'.i'i ivjrvi V<^rvi»
CONFiGURATION OF THE OPERATION MANUAL
This operation manual is configured as follows:
1
Chapter 1. GENERAL
Describe the basics of the equipment use.
Always read them.
Chapter 2. INSTALLATION
Chapter 3. CONNECTING THE
INPUT POWER
Chapter 4. OPERATION CHECK
1
Chapter 5. CONNECTING ALOAD
Describe the basic operating procedures.
Chapter 6. OPERATION METHOD
Chapter 7. OPTIONAL EQUIPMENT
Describe the part names and their functions
in detail. The options are also explained.
Chapter 8. PART NAMES AND
OPERATIONS
Chapter 9. PROTECTIVE FUNCTIONS
AND THEIR OPERATIONS
—1
,
Describes the protective functions and solu-
tions in the event of a problem.
Chapter 10. MAINTENANCE ———L
Describes daily maintenance. Always read
this chapter before requesting arepair.
Chapter 11. SPECIFICATIONS AND
OPERATING CHARACTERISTICS
1
Sets out the electrical specifications and
overall dimensions.
1
APPENDIX Shows the liierarchy of the control panel
key operation menu.
I
)
VII

TABLE OF CONTENTS
TABLE OF CONTENTS
Page
Chapter 1GENERAL M
1.1 Outline 1_2
1.2 Features 1-3
Chapter 2INSTALLATION 2-1
2.1 Check at Unpacking 2-2
2.2 Installation and Location 2-4
2.3 Checking the Input Power 2-7
2.4 Grounding 2-7
2.5 Moving Precautions 2-8
Chapter 3
Chapter 4
CONNECTING THE INPUT POWER
OPERATION CHECK
4.1
4.2
4.3
Power ON
Version Check
Initial Setup Status
Description Control Panel Angle Adjustment
4.4 Basic Operation Check
3-
1
4-
1
4-2
4-5
4-6
4-8
4-9
Chapter 5CONNECTING ALOAD
5.1
5.2
Connection to the OUTPUT Terminal Board
Connection toan OUTPUT Outlet
Description IOutput and Load of this Equipment
5-2
5-3
5-5
Chapter 6OPERATION METHOD
Home Position
Shift Key
ENT Wait
6. 1Setting the Output Voltage Mode (AC/DC)
6.2 Setting the Output Voltage Range (100 V/200 V)
6.3 Output Voltage Setting
6.4 Frequency Setting
6.5 Limit Value Setting
6.5.1 Setting the Voltage Limit Values
6.5.2 Setting the Frequency Limit Values
6.5.3 Setting the Current Limit Value
6.6 Output ON/OFF
^escriptioiTI Output ON/OFF Switching
6.7 How to Use JOG and SHUTTLE
6.7. 1Numeric Setting Using Jog/Shuttle
6.7.2 How to Use the Digit Function
6.8 Setting the Voltage Display Mode
6.8.1 Switching the Voltage Display Mode
Description
Description
Description
6-2
6-2
6-2
6-3
6-5
6-7
6-8
6-9
6-10
6-12
6-14
6-16
6-17
6-18
6-18
6-19
6-20
6-20
VIII

TABLE OF CONTENTS
Description IVoltage Display Mode
6.9 Settins the Current/Power Display Mode
.
6.9.1 Switching the Current/Power Display Mode
Current/Power Display Mode
Description
6.9.2 How to Use the LOAD Level Meter
6.10 Memoiy Function
Memory Function Description
6.11
6.12
6.13
Synchronous Function
Key Lock Function
How to Use the Sensing Function
Description] Sensing Function....
6-21
6-22
6-22
6-23
6-24
6-25
6-25
6-28
6-29
6-30
6-30
Chapter 7.OPTIONAL EQUIPMENT 7-1
7.1 Introducing Optional Products 7-2
7.2 Functions Available through Optional Equipment 7-4
7.2.1 Power Line AbnoiTnality Simulation 7-4
7.2.2 Sequence Operation 7-4
7.2.3 Harmonic Current Analysis Function 7-4
7.2.4 Special Waveform Output 7-4
7.2.5 Output Impedance Setting 7-5
7.2.6 Measurement of Power Factor, VA and Peak Holding Cun'ent 7-5
7.2.7 Output ON/OFF Phase Setting 7-5
7.2.8 AC +DC Mode 7-5
7.2.9 Expansion of the Memory Function 7-6
7.2.10 Regulation Adjustment 7-6
7.2.11 3-phase AC Output 7-6
7.2.12 Parallel Operation (Master-slave Control) 7-7
7.2.13 Approximating Output Impedance to Commercial Power Line 7-7
7.2.14 Rack Mounting 7-8
Chapter 8PART NAMES AND OPERATIONS 8-1
8.1 Front Panel 8-2
8.1.1 Control Panel Operating Section 8-2
8.1.2 Control Panel Display Unit 8-6
8.1.3 Front Panel Upper Part 8-9
8. 1.4 Front Panel Lower Part 8- 1
0
8.1.5 Air Intake, Caster, and Others 8-12
8.2 Rear Panel 8-14
8.2.1 Rear Panel Upper Part 8-14
8.2.2 Rear Panel Lower Pait 8-15
8.2.3 Exhaust Port(s) 8-17
Chapter 9PROTECTIVE FUNCTIONS AND THEIR OPERATIONS 9-1
9.1 Types of Protective Functions 9-2
9.2 Measures to be Taken in the Event of an Alarm 9-2
9.3 Overload Protective Function 9-5
IX

TABLE OF CONTENTS
Chapter 10 MAINTENANCE )0-l
10. 1Before Requesting aRepair 10-2
10.2 Cleaning the Air-Intake Filters 10-4
10.3 Limitation on the Number of Update Operations for Home
Position Status 10-6
Chapter 11SPECIFICATIONS AND OPERATING CHARACTERISTICS 1l-I
11.1 Specifications 11-2
11.2 Operating Characteristics 11-5
11.3 Dimensions 11-6
APPENDIX A-1
Appendix 1Control Panel Key Operating Menu Hierarchy A-2
Appendix 2Glossaiy' A-6
INDEX I-l
X

Chapter 1
GENERAL
Describes the AC power supply overview and features.
Contents Page
1.1 Outline 1-2
1.2 Features 1-3

Chapter 1GENERAL
1.1 Outline
The PCR“L series are highly reliable AC power supplies manufactured by the application of Kikusui
Electronics advanced measuring instrument technology and long-term power supply manufacturing
experience.
Use of ahigh power factor converter allows the equipment to be compact and lightweight, and have
alow input current and low harmonic currents. Also, the combination of ahigh-speed linear amplifier
and an arbitrary waveform synthesizer offers avariety of power simulation, various measurements
using awaveform sampling measuring method, and harmonic current analysis.
The PCR-L series offers the following models.
Single-phase output
Model name Rated output capacity
PCR500L 500VA
PCRIOOOL IkVA
PCR2000L 2kVA
PCR4000L 4kVA
PCR6000L 6kVA
In adition to these models, large capacity models are also available.

Chapter 1GENERAL
1.2 Features
The PCR-L series has the following functions in addition to high-perfonnance constant voltage and
constant frequency (CVCF) functions.
HVarious power simulations functions*
The PCR-L series offers power-line abnormality simulations such as power failure and instantaneous
voltage drop, and voltage harmonic superimposing simulatoin using awaveform output other than
sine waves. Tliis allows for avariety of power supply environmental tests.
HVarious measuring functions
In addition to output voltage rms and current rms, peak voltage and current, power, and power factor*,
the harmonic components of output current can be analyzed (up to the 39th). This allows the
equipment to cope with the measurement under the hamionic current regulations of public power
supply.
BSequence function*
Allows output voltage, frequency, and waveform to change with respect to time. This facilitates an
automated test.
BAC/DC output function
The PCR-L series offers DC output and AC +DC output, as well as AC output, which allows the
equipment to also be used in additional fields such as chemistry and physics.
BOutput impedance variable function*
Allows output impedance to change (normally, low output impedance). This allows measurement of
equipment power consumption or harmonic current at an impedance near the actual power line.
BSensing and voltage regulation adjusting functions*
Allow constant voltage (mis) to be obtained at aloaded end even if load equipment is installed away
from the AC power supply.
To use afunction marked *requires the purchase of an option. For the optional equipment, refer to
Chapter 7.
1-3

Chapter 2
Describes the precautions to be followed in installing the AC power
supply and the preparation procedures, such as power cable connec-
tion and operation checks.
Contents paae
2.1 Check at Unpacking 2-2
2.2 Installation and Location 2-4
2.3 Checking the Input Power 2-7
2.4 Grounding 2-7
2.5 Moving Precautions 2-8

Chapter 2INSTALLATION
2.1 Check at Unpacking
This equipment was carefully tested and inspected both mechanically and electrically before shipment
to ensure its nomial operation.
The 'equipment should be checked upon receipt for damage that might have occurred during
transportation. Also check if all accessories have been provided (see the table on the next page).
Should the equipment be damaged or any accessory missing, notify your Kikusui agent.
PCR500L input power cable PCRIOOOL input power cable PCR2000L, PCR4000L, or PCR6000L
input power cable
PCR500L cable clamper PCRIOOOL cable clamper PCR2000L cable clamper