Kinetico PRO CP 213f OD Carbon User manual

Owner's Manual
Commercial Plus Filter Series
Models
CP 213f OD Carbon
CP 213f OD Macrolite®
CP 213f, Empty

Table of Contents
General InformatIon
About this Manual..............................................................................................................................................................................................3
Filtration Technology........................................................................................................................................................................................4
The KineticoPRO Commercial Plus (CP) Product Line .......................................................................................................................4
equIpment SpecIfIcatIonS
System Configuration....................................................................................................................................................................................... 5
Component Functionality ............................................................................................................................................................................6-7
System Specifications ...................................................................................................................................................................................8-10
InStallatIon
Getting Started...................................................................................................................................................................................................11
Pre-installation Review ................................................................................................................................................................................. 11-12
KineticoPRO Filter Installation CP213f....................................................................................................................................................12-13
troubleShootInG
Eight steps to determine the problem… ............................................................................................................................................... 14-15
Unfiltered Water................................................................................................................................................................................................ 16
Water Running to Drain.................................................................................................................................................................................. 16
Iron Bleed-Through .......................................................................................................................................................................................... 17
Pressure Loss...................................................................................................................................................................................................... 17
Leaks...................................................................................................................................................................................................................... 17
Taste, Color & Odor.......................................................................................................................................................................................... 18
Frequent Backwashing ................................................................................................................................................................................... 18
Equipment Noise............................................................................................................................................................................................... 18
Unit Sticks in Cycle........................................................................................................................................................................................... 18
partS
Level 1 .................................................................................................................................................................................................................19-20
Gearing ................................................................................................................................................................................................................. 21
Level 2 & 3 ...........................................................................................................................................................................................................22
Level 4...................................................................................................................................................................................................................23
Level 5 ...................................................................................................................................................................................................................24
Bases, Tanks and Tubes..................................................................................................................................................................................25

3
General InformatIon
About this Manual
This manual will cover information needed for the proper installation and operation of your KineticoPRO Filtering
System. We have also included information regarding the frequently asked questions about filtering systems. This
information may be more technical in nature, but provides further insight to the continued operation of this equipment
at its highest levels
This manual will use various icons to help highlight issues that are relevant to the safe operation of this equipment. The
following icons will be used as described:
General information regarding the application of this product will be highlighted by this icon. This will include
technical specifications and expected operational results.
Maintain safe pressure
This sign indicates the safe operating pressure range.
Consult Maintenance Section
Refer to the maintenance section for specific instructions.
Consult Equipment Specifications Section
Refer to the equipment specifications section for specific instructions.
Consult MSDS Sheets
A caution icon will be used to present any information that may hold a potential hazard or concern during the
installation, use or maintenance of this product. Should this information not be followed, it may result in
damage to this equipment and its surroundings.
Pinch point or crushing hazard
Chemical hazard
The warning icon will be used to present any information that may result in a severe hazard or concern during
the installation, use or maintenance of this product. Should this information not be followed, it may result in
severe physical harm.
Stay Clear
Do Not Touch
No Access
Only properly trained and authorized persons can enter area or open panel.
Any tools or materials required during the installation, use or maintenance of this equipment will be preceded
by this icon. Using these specific tools will minimize time and eort. Not using the proper tool may result in
damage to this equipment, its surroundings or even physical harm.
If there are any additional questions pertaining to this equipment, please contact your local KineticoPRO Dealer for
further assistance.

CP Filter Series Technical Manual
4
Filtration Technology
Many water supplies contain suspended solids. This material can cause excessive wear on equipment such as water
heaters, boilers, steamers and humidifiers. By removing the solids from the water, the filtered water extends the life of
many appliances. Water may also contain disinfectant chemicals such as chlorine. In many commercial processes, the
chlorine must be removed before the water can be used.
With the KineticoPRO product line, two types of filters are used: Activated Carbon and Macrolite. Each media oers a
dierent type of filtration property, and selection of the proper filter will depend upon site conditions.
Activated Carbon
Activated carbon is used for the removal of taste, odor and color. Granular activated carbon, used in KineticoPRO
equipment, is an excellent filtration medium with ecient adsorption characteristics. The most common application is
for the removal of chlorine from the water supply. Activated carbon requires only periodic backwashing to eliminate
accumulated suspended matter and re-grade the filter bed. When the filter bed loses the capacity for chlorine removal,
the bed must be replaced. If the unit is used in conjunction with a chlorine feed system for the removal of oxidized iron,
the unit should be set to backwash 1-2 times per week of operation.
Macrolite
Macrolite is a processed mineral oxide manufactured exclusively by Kinetico, that can be used as a highly ecient filter
media for the removal of oxidized iron and suspended matter. 40-70 mesh ceramic media has a tremendous loading
capacity and an extremely fast cleanup time when backwashing at 6-7 gpm/ft2. This ceramic media is chemically
inert and is not aected by acids and bases. Tests have shown that its attrition rate is nearly zero. This media typically
removes suspended solids down to the 5 micron range.
The Commercial Plus Filter Product Line
KineticoPRO’s Filters can be installed in a multiple configuration to accommodate higher flow rates.
CP Filter Models
Overdrive® @psid
Part Number Model Description @15 psid @30 psid
11244A CP 213f OD CP 213f OD, Activated Carbon Filter, Filled 15.0 gal/min 20.0 gal/min
11246 CP 213f OD CP 213f OD, Macrolite® Filter, Filled 15.0 gal/min 20.0 gal/min
11289 CP 213f OD CP 213f OD, Empty Filter - -

5
equIpment SpecIfIcatIonS
System Configuration
After determining the flow requirements for the system, the next step is to determine the number of units required in
parallel to satisfy flow requirement needs.
Single System Configuration
A three valve by-pass is recommended for the unit
Multi-System Configuration
A three valve bypass is recommended for each unit.
Each system is plumbed in parallel, using a balanced
header (first in/last out) configuration.
Inlet Inlet
By-Pass
Outlet
Drain Drain
Outlet
By-Pass

CP Filter Series Technical Manual
6
Component Functionality
KineticoPRO System
The Kinetico 1250 Valve mounts on top of the Main Tank. Both the Main Tank and the Remote Tank operate identically:
the only dierence is that one has the Kinetico Valve mounted on it and is supplied directly by the valve (Main); the
other is supplied through connecting pipes from the valve (Remote).
System By-pass
For each system, a by-pass is recommended. This can be installed using three
ball valves. This allows the system to be isolated during any service operations.
By-pass valving is not included as a part of the system package.
Media Tanks
Each system uses two media tanks. The main tank includes the control valve.
The secondary tank is referred to as the remote tank.
Upper Distributor (Carbon System Only)
The distributor prevents channeling of the inlet stream into the top of the media
bed. A plastic molded distributor is attached to the top of the control valve. The
distributor also prevents the media from backwashing out of the tanks.
Riser Tube
A riser tube is used to connect the lower distributor to the control valve. The
riser tube is 1.0 inch in diameter and it includes a handle. This helps lock the
distributor in place when the control valve is removed.
Distributors
The lower distributors for the CP units are a slot design. The slot configuration
minimizes pressure loss through the system. The ABS and polypropylene
construction of the distributor assembly gives it excellent durability.
Gravel
A gravel underbed is used to provide support to the lower distributor assembly.
The underbed also improves flow distribution and reduces system pressure drop.
Note: Garnet is used on the Macrolite systems instead of gravel.
Media
Two types of media are used. They are Carbon and Macrolite.
Tank Interconnection
Each twin tank system uses a set of inter-connectors to provide a water path
from the main control valve to the remote tank. This interconnecting plumbing
is included with the system package. It uses a double O-ring seal to provide a
leak-free connection. A connector link and pins hold the pipes in place while the
unit is pressurized.
Main Remote

7
Kinetico 1250 Control Valve
Operation of KineticoPRO's twin tank water filters is controlled by the Kinetico 1250 Valve. Knowledge of the basic
functions and components of this valve is key to understanding system operation.
Level 1 Operation
Level 1 assembly consists of three chambers: inlet, outlet and regeneration
chambers.
Raw water enters the inlet chamber and travels to the media tank where it
is treated. Treated water moves from the media tank to the outlet chamber.
Contained in the outlet chamber is a water meter turbine which turns only
when water is used. Gears connect the water meter turbine to the water meter
disc. When the water meter disc has advanced enough, the regeneration start
pawl drops into one of the segments of the meter disc and engages with
the teeth of the control disc. Once the regeneration start pawl has engaged
the teeth of the control disc, both the water meter disc and the control disc
advance together clockwise as water is used. They advance together until
the control disc uncovers one of the holes in the ceramic disc located directly
beneath the control disc. This opens the regeneration control valve, which starts
regeneration.
When open, the regeneration control valve allows water to pass through a
nozzle where it is directed to the regeneration turbine in the regeneration
chamber. As the regeneration turbine spins, it drives the regeneration drive pawl
which advances the control disc. The control disc covers and uncovers holes
in a ceramic disc beneath it to open and close servo valves, completing the
regeneration cycle.
It is important to realize that there are two regeneration pawls: the regeneration
start pawl and the regeneration drive pawl. The regeneration start pawl
advances the control disc enough to open the regeneration control valve. Once
the valve has opened, the regeneration drive pawl continues to advance the
control disc through the regeneration cycle.
Lower Valve Section
The lower valving section consists of Level 2, Level 3, Level 4 and Level 5
assemblies and seven valves: 2 Main Tank valves; 2 Remote Tank valves; 2 Drain
valves and 1 Regeneration Control valve. These valves are controlled by the
control disc and ceramic disc. There are also two Check Stems that function as
one way valves (Check valves).
Remote Adapter
This tank adapter is used to provide a quick connection, via the interconnecting
piping to the control valve.
Level 1
Level 1 Seal
Level 2
Level 2 Seal
Level 3
Level 3 Seal
Level 4
Level 4 Seal
Level 5

CP Filter Series Technical Manual
8
System Specifications
Model CP213f OD
Design Specifications
Service Flow Rate - 15 psid (1 bar) 15.0 gpm 57.0 Lpm
Service Flow Rate - 30 psid (2 bar) 20.0 gpm 76.0 Lpm
Pressure Range 25 - 125 psi Dynamic Pressure 1.7 - 8.6 bar Dynamic Pressure
Temperature Range 35˚- 120˚ F 1.7˚- 49˚ C
pH Range 5 - 10 SU
Flow Configuration Overdrive®
System Components
Media Vessel (Qty. 2) 13" x 54" 330 mm x 1,372 mm
Media Vessel Construction Wrapped Polyethylene
Empty Bed Volume 3.69 ft3104 L
Media Volume 1.50 ft343 L
Under Bedding (each tank) 30/40 Mesh Garnet
Under Bedding Volume (each tank) 0.25 ft3(32.4 lb) 7 L (14.5 kg)
Riser Tube 1" ABS 25.4 mm ABS
Upper Distributor None
Lower Distributor 0.007” Slots, Engineered Plastic Basket 0.18 mm Slots, Engineered Plastic Basket
Regeneration Control Non-electric Use Meter
Service Downflow
Backwash Upflow
Meter Type - Polypropylene Turbine (Kinetico Full Louver) 0.75 - 40.0 gpm 2.8 - 151.4 Lpm
Connections
Inlet / Outlet Connection Custom Adapter and E-clip (1 1/2” Sweat Fittings Included)
Drain Connection 0.625” Tube 15.9 mm Tube
Brine Line Connection 0.375” Tube 9.5 mm Tube
Power None
System Part Number
CP 213f OD, No Media 11289
Optional Accessory:
Lockout Kit (For Installation with a Softener) 8070A
Dimensions and Weight
Overall Height 60” 1, 524 mm
Overall Width 27” 686 mm
Overall Depth 13” 330 mm
Shipping Weight 160 lb 72.6 kg
Operating Weight 600 lb 272 kg
Regeneration Specifications
Backwash Volume 130 gal 492 L
Backwash Time 20 min
Backwash Flow Control 6.0 gpm 22.7 Lpm
Disc Selection
Meter Disc 1 2 3 4 5 6 7 8
Usable Gallons between Backwash gal (L): 13,715
(51,916.9)
6,857
(25,956.6)
4,751
(17,984.5)
3,428
(12,976.4)
2,743
(10,383.4)
2,285
(8,649.7)
1,959
(7,415.6)
1,714
(6,488.2)
60” (1,524 mm)
2.5” (63.5 mm)
27” (686 mm)
13” (330 mm)

9
Model CP213f OD (Carbon)
Design Specifications
Service Flow Rate - 15 psid (1 bar) 15.0 gpm 57.0 Lpm
Service Flow Rate - 30 psid (2 bar) 20.0 gpm 76.0 Lpm
Optimal Media Flow Rate (Service) 10.0 gpm 38.0 Lpm
Pressure Range 25 - 125 psi Dynamic Pressure 1.7 - 8.6 bar Dynamic Pressure
Temperature Range 35˚- 120˚ F 1.7˚- 49˚ C
pH Range 5 - 10 SU
Flow Configuration Overdrive®
System Components
Media Vessel (Qty. 2) 13" x 54" 330 mm x 1,372 mm
Media Vessel Construction Wrapped Polyethylene
Empty Bed Volume 3.69 ft3104 L
Media Type Acid Washed Carbon
Media Volume 2.0 ft357 L
Under Bedding (each tank) 30/40 Mesh Garnet
Under Bedding Volume (each tank) 0.25 ft3(32.4 lb) 7 L (14.5 kg)
Riser Tube 1" ABS 25.4 mm ABS
Upper Distributor 0.014” Slots, ABS Basket 0.36 mm Slots, ABS Basket
Lower Distributor 0.007” Slots, Engineered Plastic Basket 0.18 mm Slots, Engineered Plastic Basket
Regeneration Control Non-electric Use Meter
Service Downflow
Backwash Upflow
Meter Type - Polypropylene Turbine (Kinetico Full Louver) 0.75 - 40.0 gpm 2.8 - 151.4 Lpm
Connections
Inlet / Outlet Connection Custom Adapter and E-clip (1 1/2” Sweat Fittings Included)
Drain Connection 0.625” Tube 15.9 mm Tube
Brine Line Connection 0.375” Tube 9.5 mm Tube
Power None
System Part Number
CP 213f OD, Carbon 11244A
CP 213f OD, No Media 11289
Optional Accessory:
Lockout Kit (For Installation with a Softener) 8070A
Dimensions and Weight
Overall Height 60” 1, 524 mm
Overall Width 27” 686 mm
Overall Depth 13” 330 mm
Shipping Weight 300 lb 136 kg
Operating Weight 600 lb 272 kg
Regeneration Specifications
Backwash Volume 130 gal 492 L
Backwash Time 20 min
Backwash Flow Control 6.0 gpm 22.7 Lpm
Disc Selection
Meter Disc 1 2 3 4 5 6 7 8
Usable Gallons between Backwash gpm (Lpm): 13,715
(51,916.9)
6,857
(25,956.6)
4,751
(17,984.5)
3,428
(12,976.4)
2,743
(10,383.4)
2,285
(8,649.7)
1,959
(7,415.6)
1,714
(6,488.2)
60” (1,524 mm)
2.5” (63.5 mm)
27” (686 mm)
13” (330 mm)

CP Filter Series Technical Manual
10
Model CP213f OD (Macrolite®)
Design Specifications
Service Flow Rate - 15 psid (1 bar) 15.0 gpm 57.0 Lpm
Service Flow Rate - 30 psid (2 bar) 20.0 gpm 76.0 Lpm
Optimal Media Flow Rate (Service) 12.0 gpm 45.4 Lpm
Pressure Range 25 - 125 psi Dynamic Pressure 1.7 - 8.6 bar Dynamic Pressure
Temperature Range 35˚- 120˚ F 1.7˚- 49˚ C
pH Range 5 - 10 SU
Flow Configuration Overdrive®
System Components
Media Vessel (Qty. 2) 13" x 54" 330 mm x 1,372 mm
Media Vessel Construction Wrapped Polyethylene
Empty Bed Volume 3.69 ft3104 L
Media Type 40x60 Mesh Macrolite
Media Volume 1.5 ft343 L
Under Bedding (each tank) 30/40 Mesh Garnet
Under Bedding Volume (each tank) 0.25 ft3(32.4 lb) 7 L (14.5 kg)
Riser Tube None
Upper Distributor 0.014” Slots, ABS Basket 0.36 mm Slots, ABS Basket
Lower Distributor 0.007” Slots, Engineered Plastic Basket 0.18 mm Slots, Engineered Plastic Basket
Regeneration Control Non-electric Use Meter
Service Downflow
Backwash Upflow
Meter Type - Polypropylene Turbine (Kinetico Full Louver) 0.75 - 40.0 gpm 2.8 - 151.4 Lpm
Connections
Inlet / Outlet Connection Custom Adapter and E-clip (1 1/2” Sweat Fittings Included)
Drain Connection 0.625” Tube 15.9 mm Tube
Brine Line Connection 0.375” Tube 9.5 mm Tube
Power None
System Part Number
CP 213f OD, Macrolite 11246
CP 213f OD, No Media 11289
Optional Accessory:
Lockout Kit (For Installation with a Softener) 8070A
Dimensions and Weight
Overall Height 60” 1, 524 mm
Overall Width 27” 686 mm
Overall Depth 13” 330 mm
Shipping Weight 300 lb 136 kg
Operating Weight 600 lb 272 kg
Regeneration Specifications
Backwash Volume 130 gal 492 L
Backwash Time 20 min
Backwash Flow Control 6.0 gpm 22.7 Lpm
Disc Selection
Meter Disc 1 2 3 4 5 6 7 8
Usable Gallons between Backwash gpm (Lpm): 13,715
(51,916.9)
6,857
(25,956.6)
4,751
(17,984.5)
3,428
(12,976.4)
2,743
(10,383.4)
2,285
(8,649.7)
1,959
(7,415.6)
1,714
(6,488.2)
60” (1,524 mm)
2.5” (63.5 mm)
27” (686 mm)
13” (330 mm)