Kinetico 2025s Service manual

Installation Instructions
Softening Systems
Block Salt Softeners
2020CHF
Standard Softeners
2025s
2060s
Commercial Softeners
4060s OD
Check your local building and sanitation codes for installation compliance. Installation must meet all state and local codes.
Check your water quality first. This system is not intended to be used for treating water that is microbiologically unsafe or of
unknown quality without adequate disinfection before or after the system.

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Parts Identification
Safety
Owners Manual
Installation
Instructions
Softener Assembly
Includes:
control module
main and remote tanks
tank connectors
connector bracket
connector bracket pins
located inside cabinet models:
2020CHF
Brine Tank
Brine Line Tubing
Drain Line Tubing
Brine Valve
Cabinet, standard, commercial
Chemical Care
Close or remove PVCcontainers and other
flammable materials to prevent fire or
explosions.
Provide proper ventilation when using PVC
cleaner or glue.
Soldering
Use a scorch pad to protect any surface that
may be exposed to a torch flame or excessive
heat.
Use only LEAD FREE solder.
Eye Protection
Wear protective eyewear while installing to
prevent potential eye injury that could be caused
by splattering soldering materials or
metal/plastic shavings.
Grounding
When installing a plastic component, install
grounding straps BEFORE the lines are actually
cut to ensure that the ground is never broken.
Natural Reach
Use a ladder for all work overhead beyond your
natural reach. If working continuously at a
height of six feet or more, employ the
appropriate safety devices.
Read/ Review
Read all steps, guides and rules carefully
before installing and using the Kinetico
Softening System
Mach Control Valve
2025s
2060s
2060s OD
Included with these systems:
Inlet / Outlet Adapters
Adapter E-clips
Inlet / Outlet O-rings

Rev. 11/2010 Page 3 Product No. 14197
Procedure
Assemble Softener
Larger units require tank connection.
Assemble Mach Head (if applicable)
Lube O-rings
Connect tanks
4
5
a
Position Softener
Position softener and brine
tank on a level surface.
If within 3 meters of hot water
tank, make sure an expansion
tank is used.
Environmental conditions:
50º C Max., protect from
freezing
Water conditions:
Temperature 1 – 50º C
Pressure: 1 – 8.5 Bar
3
5
b
Connect Adapters for
Classic Control Valve Systems
Lube O-rings
Insert adapters
Insert adapter bracket
Insert adapter pin
Connect Adapters for
Mach Control Valve Systems
Install O-rings
Lube O-rings
Insert adapters
Insert E-clips
2
Test Water Quality
Confirm water quality to determine proper setup
Total Hardness
pH
Ferrous Iron
Ferric Iron
Cabinet / Brine Tank
Softener Assembly
Instructions
Parts Pack
Brine Line
Drain Line
1
Unpack Equipment
Locate and identify parts shown in parts section.

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Remove existing use
meter disc
Make sure pawls and
springs are back before
inserting new meter disc
6
7
Install By-pass
Use of an external 3-valve by-pass or equivalent is
recommended.
Set Meter Disc
Set number of gallons between regenerations based on your system size and inlet water quality (see step 10).
Connect Softener
Connect softener to main plumbing via by-pass.
Do not solder brass adapters while they are inserted
in the control module.
Take care during the installation process to assure
that solder and flux do not come in contact with:
media tanks
control module
E-clips
related plastic components
Remove cap screws
Remove cap and actuator
Insert new meter disc
Gently turn disc clockwise until
pawls fall in place
Replace oring, spring,
actuator and cap
Tighten cap screws
8

Rev. 11/2010 Page 5 Product No. 14197
Set Brine Valve
Float Cup Setting (all units)
Remove the brine valve assembly and rest it on a flat surface.
Remove rubber band.
Height is measured from the base of the brine valve assembly to
the top of the float cup (see drawing at right).
Adjuster Tube Setting (standard and commercial units)
Cut and remove tabs on both sides of
the tube.
Remaining number or letter imprinted on
the tab determines the correct setting.
The drawing at right shows an adjuster
tube at setting "M".
9
Float Cup
Setting
Meter Disc and Brine Valve Chart
Select disc based on inlet compensated hardness.
Meter Disc
Number Denotes Compensated Hardness in mg/L
Model Salt Setting (adjuster) Float 1 2 3 4 5 6 7 8
2020c HF 0.22 Kg -- -- 34 68 86 120 154 188 222 257
0.34 Kg -- 114mm 34 86 120 171 222 257 308 342
2025s 0.45 Kg 1.5 184mm 68 137 205
0.6 Kg 1.5 191mm 86 188 274 359 428
2060s 1.22 Kg N 153mm 137 257 376 479 581 684 770 855
1.63 Kg L 185mm 154 308 462 581 701 821 923 1026
1.81 Kg N 172mm 171 325 479 616 752 872 975 1077
2.00 Kg N 178mm 188 342 496 650 787 906 1026 1129
2060s OD 1.22 Kg N 152mm 51 103 154 188 239 291 325 376
1.81 Kg N 172mm 68 120 188 257 308 359 428 479
2.00 Kg N 178mm 68 137 205 274 325 393 445 513
10

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11
12
Connect Brine Tank
Apply 2 – 3 wraps of Teflon®tape to nipple on
control valve.
Locate tube elbow.
Hand tighten elbow, then turn once with wrench.
Attach tube from elbow to brine valve
– hand tighten tube side nuts.
Make sure tubing is not kinked.
Install Drain Line
Apply 2 – 3 wraps of Teflon®tape to ½” nipple on
control valve.
Locate ½” x tube elbow.
Hand tighten elbow, then turn once with wrench.
Attach drain line from elbow to drain.
Make sure line is not kinked.
Drain lines must not travel more than 2.4 meters up
from module head.
On lines traveling more than
10 meters, increase
diameter of the drain line.
13
14
Install Brine Tank Overflow
Install drain line on the barbed overflow fitting on the drum
and connect it to a drain.
Make sure the drain is not higherthan the barbed fitting.
FOLLOW PLUMBING CODES.
15
16
Flush System
Flush both the inlet and outlet lines by opening the
by-pass valve and allowing water to rinse out any
debris in the lines.
Flush lines for 10 minutes.
Start-Up System
Put by-pass into service position.
Using #2 Philips screwdriver,
depress and turn actuator
clockwise into backwash
position.
Brine tank will begin to fill.
After 5 minutes, turn actuator
until alternate tank is in
backwash.
Confirm Drain Air Gap
Waste connections or drain
outlets shall be designed and
constructed to provide for
connection to the sanitary
waste system through an air
gap of 2 pipe diameters or
25 mm, whichever is larger.

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17
18
Add Salt
Add a clean grade of salt at this time.
DO NOT USE ROCK SALT OR SOLAR SALT.
Purge Air from Plumbing
After the unit is fully pressurized, open a faucet in
the house to purge air from lines.
Check all other house faucets, and purge air by
manually cycling unit from one tank to the other.
Sanitize Softener
Regenerate both tanks.
Use a clean grade of salt appropriate for use with water treatment equipment. DO NOT USE ROCK SALT OR
SOLAR SALT.
Mix 29.6 mL of unscented household bleach in 15.1 liters of clean/soft water. This should make a 100 ppm
solution. Use 22.7 liters for commercial units.
Put the system into by-pass.
Disconnect the brine line and put the 3/8” tube into the container holding the bleach mixture from the step above.
Note: Do not add bleach to brine tank. Salts containing red-out additives will create hazardous fumes.
Put the system into service.
Put the unit into brine draw on one tank.
Draw the mixture until a strong bleach odor is detected (smelled or tested) in the drain line. This procedure should
produce approximately 20 ppm in the mixed solution.
Switch quickly to the other tank and repeat the procedure.
Advance the control disc to the service position and allow the unit to stand for 30-60 minutes. The colder the
water, the longer the stand time should be.
Put unit into by-pass.
Reconnect the brine line (3/8” tube) to the brine tank and backwash each tank of the softener two times.
Put unit into service.
19
After regeneration time,
initiate regeneration on
second tank.
Using #2 Philips screwdriver,
turn actuator clockwise into
brine position.