Kioti DK65 User manual

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FOREWORD
Congratulations on being an owner of a versatile KIOTI DK65 tractor. This tractor has been designed with
the finest materials and under rigid quality control standards set forth by the KIOTI engineering department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. This manual
is given to help you familiarize yourself with the DK65 tractor and to give you helpful information about tractor
safety, operation and maintenance. It is the policy of KIOTI to provide each KIOTI tractor owner with a detailed
owner’s manual to help you answer many questions. If the information you are seeking is not found in this
manual, your KIOTI tractor dealer will be happy to help you. Please feel free to contact DAEDONG-USA,
INC.
Throughout this manual, you will see text in italics, preceded by the words NOTE, IMPORTANT or WARNING.
Such text has the following significance.
NOTE : This text stresses a correct operating procedure or technique.
IMPORTANT : This text stresses a correct operating technique or procedure that, If ignored, could result in
damage to the tractor or equipment.
WARNING : This text stresses a correct operating technique or procedure that, if ignored, could
result in personal injury or death to the operator or bystanders.

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SAFETY ALERT SYMBOL
This is the industry “SAFETY ALERT SYMBOL”, It is used to call your attention to items or operation that
could be dangerous to you or other persons using this equipment. The SAFETY ALERT SYMBOL means
“ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED!” where the symbol appears, please read the
messages and follow the instructions carefully.
ABBREVIATION
4WD
API
ASAE
SAE
ISO
PTO
ROPS
RPM
SMV
ABBREVIATIONS LIST
DEFINITION
Four-wheel drive
American Petroleum Institute
American Society of Agricultural Engineers
Society of Automotive Engineers
International Organization for Standardization
Power Take Off
Roll-Over Protective Structure
Revolution Per Minute
Slow Moving Vehicle

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UNIVERSAL SYMBOLS
As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments
and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
Fuel-Level
Engine Coolant-Temperature
Diesel Preheat/Glow Plugs(Low Tempera-
ture Start Aid)
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Power Take-Off Clutch Control-Off Position
Power Take-Off Clutch Control-On Position
Hazard Warning Lights
Master Lighting Switch
Position Lamps
Headlight-Low Beam
Headlight-High Beam
Audible Warning Device
Four-Wheel Drive-On
Four-Wheel Drive-Off
Fast
Slow
Tractor-Forward Movement-Overhead
View of Machine
Tractor-Rearward Movement-Overhead
View of Machine

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PRE-DELIVERY SERVICE
CHECK AND ADJUST AS REQUIRED
INOPERATIVE SERVICE CHECKS
1. Tire pressure and condition.................................
2. Lift-rod leveling crank for proper operation.......
3. Radiator coolant level and specific gravity........
(1.071-1.083 at 16 °C (60°F))
4. Poly V belt.................................................................
5. Engine oil level .......................................................
6. Transmission /rear axle oil ..................................
7. Front axle differential oil level ..............................
8. Front axle oil level ..................................................
9. Brake adjustment and pedal equalization.........
10. Handbrake adjustment..........................................
11. Upper link, draw-bar and pin in position ...........
12. Wheel-to-rim clamp bolts and lock nuts for
tightness ..................................................................
13. Wheel disc-to-hub nuts for tightness .................
14. Front end weight clamp bolts for tightness.......
15. Front axle support bolts for tightness ................
16. Fuel level..................................................................
17. Sheet metal and paint condition..........................
18. Drain diesel fuel filter and water separator ......
19. Lubricate all grease fittings .................................
20. Air cleaner element and hose connections ......
21. Seat mounting and adjustment ...........................
22. All electrical cables, terminals and wires .........
SAFETY ITEMS CHECKS
1. Safety decals installed ..........................................
2. Neutral start switches operative..........................
3. Parking brake operation........................................
4. Flashing lights/tail lights operation
5. Owner’s Manual supplied..................................
6. PTO guard installed ............................................
7. SMV emblem installed(where applicable) .....
OPERATIVE SERVICE CHECKS
All operative checks are to be performed with the trac-
tor at normal operating temperature.
1. Lights and instruments for proper
operation...............................................................
2. Fluid and oil leaks...............................................
3. Maximum no-load speed and idle speed
adjustments and fuel shut-off...........................
4. PTO operation ......................................................
5. Hydraulic System:
• Select levers for Draft and Position Control
operation............................................................
• Fow control operation .....................................
• Draft Control for tension and compression
loads...................................................................
• Auxiliary Services Control and remoter
control valves (If installed).............................
PERFORMANCE SERVICE CHECKS:
1. Engine operation including throttle and
governor operation..............................................
2. Transmission, including....................................
3. Steering control ...................................................
4. Differential lock engagement and
disengagement....................................................
5. Brake action..........................................................
6. All optional equipment and accessories........
Tractor Model No. Tractor Model No.

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CONTENTS
Safety Precautions ............................................................................................................................. 7
1. Servicing of Tractor .................................................................................................................. 16
2. Specifications ............................................................................................................................. 17
3. Handling New Tractor ............................................................................................................... 19
4. Instrument Panel and Controls ............................................................................................. 20
4.1 Switches........................................................................................................................................................ 20
4.2 Controls......................................................................................................................................................... 24
4.3 Hydraulic unit ............................................................................................................................................... 30
5. Three-point Hitch & Drawbar ................................................................................................. 35
6. Wheels, Tires and Tread.......................................................................................................... 37
6.1 Tread-front .................................................................................................................................................... 37
6.2 Tread-rear..................................................................................................................................................... 38
6.3 Tires............................................................................................................................................................... 39
6.4 Ballast ........................................................................................................................................................... 39
6.5 Toe-in............................................................................................................................................................. 40
7. Operating Instructions............................................................................................................. 41
7.1 Operating the engine.................................................................................................................................. 41
7.1.1 Pre-starting ....................................................................................................................................... 41
7.1.2 Starting the engine .......................................................................................................................... 43
7.1.3 Stopping the engine ........................................................................................................................ 45
7.2 Operating the tractor................................................................................................................................... 45
7.3 Stopping the tractor..................................................................................................................................... 47
7.4 Parking .......................................................................................................................................................... 47
7.5 Turning .......................................................................................................................................................... 47
7.6 Check while operating ............................................................................................................................... 48
7.7 Driving on public roads.............................................................................................................................. 50
7.8 Operation on slopes ................................................................................................................................... 50
7.9 Handling the tractor on the farm .............................................................................................................. 51
7.10 Use of the differential lock......................................................................................................................... 52
8. Maintenance................................................................................................................................53
8.1 Daily check.................................................................................................................................................... 53
8.2 Lubricants..................................................................................................................................................... 54
8.3 Maintenance check list............................................................................................................................... 54
9. Checks and Maintenance........................................................................................................ 58
9.1 Fuel ................................................................................................................................................................ 58
9.2 Engine oil...................................................................................................................................................... 61
9.3 Transmission fluid...................................................................................................................................... 63

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9.4 Changing front axle differential case oil................................................................................................. 64
9.5 Changing front axle gear case oil............................................................................................................ 65
9.6 Brake oil ........................................................................................................................................................ 65
9.7 Oiling and greasing points before starting ............................................................................................ 67
9.8 Air cleaner..................................................................................................................................................... 68
9.9 Cleaning air filter element......................................................................................................................... 68
9.10 Radiator......................................................................................................................................................... 69
9.11 Battery............................................................................................................................................................ 72
10. Adjustments................................................................................................................................. 75
10.1 Fan drive belt tension................................................................................................................................. 75
10.2 Clutch............................................................................................................................................................. 75
10.3 Brake ............................................................................................................................................................. 76
10.4 Steering wheel............................................................................................................................................. 77
10.5 Front axle support ....................................................................................................................................... 77
10.6 Adjusting the micro switch’s height ........................................................................................................ 77
11. Troubleshooting......................................................................................................................... 78
11.1 Engine troubleshooting.............................................................................................................................. 78
11.2 Tractor troubleshooting.............................................................................................................................. 80
11.3 Battery troubleshooting.............................................................................................................................. 81
12. Long-term Storage .................................................................................................................... 83
13. Cabin (if Installed)..................................................................................................................... 85
13.1 External name of the cabin........................................................................................................................ 85
13.2 Rear window................................................................................................................................................. 85
13.3 Entrance on either side.............................................................................................................................. 85
13.4 Internal adjustment system ...................................................................................................................... 86
13.5 Wiper ............................................................................................................................................................. 87
13.6 Heater............................................................................................................................................................ 87
13.7 Air conditioner.............................................................................................................................................. 88
13.8 Cassette tape recode................................................................................................................................. 89
14. Service Record........................................................................................................................... 91

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SAFETY PRECAUTIONS
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To
help prevent accidents, read and practice these safety precautions and pay attention to the job at hand. If you
can prevent an accident in advance, your time will have been spent well.
THE TRACTOR
1. Read this entire manual carefully before using the
tractor. Lack of operating knowledge can lead to
accidents.
2. Only allow properly trained and qualified persons
to operate the tractor.
3. Pay special attention to the warning and caution
labels affixed on the tractor.
4. Replace all missing, illegible or damaged safety
decals. See list of decals on page 15.
5. Keep safety decals free of dirt or grime.
6. To prevent falls, use the handholds and step plates
when getting on and off the tractor. Keep step and
platform clear of mud and debris.
7. When working in the field or muddy areas, be sure
to scrape off mud or soil from the bottom of your
shoes before mounting the tractor.
8. Watch where you are going at all times. Watch for
and avoid obstacles.
9. Before starting the tractor, check to see that all
people are at a safe distance.
10. Before driving the tractor in reverse, check to see
that there are no obstacles around.
11. Never operate the tractor or any agricultural equip-
ment while under the influence of alcohol or other
drugs that impair operation, or while fatigued.
12. When working in cooperation with other tractors,
let the other drivers know what you are doing.
13. Do not start engine by shorting across starter ter-
minals.
14. Never start engine while standing on the ground.
15. Do not permit anyone but the operator to ride on
the tractor unless a passenger seat is fitted.
Keep bystanders away from the tractor during op-
eration.
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16. Before allowing other people to use your tractor,
explain how to operate and allow them to read
this manual beforehand.
17. Before getting off the tractor, be sure to stop the
engine, set the brake, remove the key and lower
the implement to the ground.
18. Do not modify or alter or permit anyone else to
modify or alter the tractor or any of its components
or any tractor function without first consulting a
KIOTI dealer.
19. Before starting the engine, sit in the seat, disen-
gage the clutch, and place shift levers in the neu-
tral position. Fasten seat belt if equipped with
ROPS.
20. For your safety ROPS with a seat belt is recom-
mended by KIOTI for most applications.
Check owner’s manual and discuss with your Lo-
cal dealer.
NOTE :
•Always use seat belt when the tractor is equipped
with a ROPS. Never use the seat belt when tractor
is not equipped with a ROPS.
(ROPS : Roll Over Protective Structure)
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Never modify structural members of ROPS by welding,
bending, grinding or cutting as this may weaken the
Structure. If any component is damaged, replace it.
Do not attempt repairs. If ROPS is loosened or removed
for any reason, make certain all parts are fitted in po-
sition. Tighten mounting bolts to proper torque, see
ROPS installation instruction.

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DRIVING THE TRACTOR
1. Reduce speed before turning or applying the
brakes. Before driving on the road, be sure to in-
terlock the two brake pedals. Applying only one
rear brake at road speeds could cause the tractor
to roll over.
2. Observe all local and state traffic regulations. Use
SMV emblem and warning flashers as required.
3. When driving the tractor on a road, turn the light
switch to the bright headlamp position. Be sure
the SMV emblem is visible and clear. Dim the trac-
tor lights when meeting a vehicle at night. Make
sure the lights are adjusted to prevent blinding
the driver of an oncoming vehicle. Hold road speed
to controllable rate.
4. Never apply the differential lock while turning.
When engaged, the differential lock will prevent
the tractor from turning.
5. Power steering makes the steering wheel easy to
turn. Drive the tractor with special care when trav-
eling at road speeds or when on the highway.
6. Do not drive the tractor on the road with the imple-
ment in operation.
7. To avoid premature wear, do not use the clutch
pedal as a foot rest.
8. To avoid tip over, drive the tractor with care and at
speeds compatible with safety, especially when
operating over rough and wet ground, when cross-
ing ditches or slopes and when turning corners.
Do not drive the tractor close to the edges or
ditches of banks that may break under the weight
of the tractor.
9. Use caution while operating the tractor under ab-
normal conditions.
10. Tractors with narrow tread width require extra driv-
ing caution to avoid tip over. You can improve sta-
bility by adjusting rear wheels to maximum tread
width, see page 38.
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11. If descending a slope, never disengage the clutch
or shift to neutral. Doing so could cause loss of
control of the tractor.
12. Always back up when going up a slope. Driving
forward could cause the tractor to tip over back-
ward. Stay off hills and slopes too steep for safe
operation.
13. Lock the brake pedals together when traveling at
road speeds. Brake both wheels simultaneously
when making an emergency stop. Uneven brak-
ing at road speeds could cause the tractor to roll
over.
OPERATING THE TRACTOR
1. Apply the parking brake, place the lift control lever
in the down position and the PTO control switch
and the transmission lever in neutral before start-
ing the tractor.
2. Avoid accidental contact with the gear shift levers
while the engine is running. Unexpected tractor
movement can result from such contact.
3. Shut off the engine and PTO and apply the park-
ing brake before getting off the tractor.
4. Do not park the tractor on a steep incline.
5. Do not operate the tractor engine in an enclosed
building without adequate ventilation. Exhaust
fumes can cause death.
6. Tighten all connections before starting the engine
or pressurizing lines.
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