Kipor GS1000 User manual

PREFACE
Thank you for purchasing a Kipor generator.
This manual covers the operation and maintenance of models S1000, S2000 and S2600
Digital Inverter generators.
All information in this publication is based on the latest product information available at the time
of approval for printing.
We reserve the right to make changes at any time without notice and/or incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if
it is resold.
Pay special attention to statements preceded by the following words;
Failure to properly follow these precautions can result in property
damage, serious injury or DEATH!
Read all labels and the Owner's Manual before operating this generator.
enerators produce carbon monoxide, a poisonous, colourless and
odourless gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. This generator should only be
used outdoors in a well ventilated area, protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refuelling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank at all times.
This portable generator is not to be used as a permanent back-up
power system for the home or any building electrical circuits.
Indicates a strong possibility of severe personal injury or death if
instructions are not followed.
Indicates a possibility of personal injury or equipment damage if
instructions are not followed.
If a problem should arise, or if you have any questions about the generator, consult an authorised
dealer.
Our generators are designed to give safe and dependable service if operated according to the
instructions. Read and understand the Owner's Manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.
WARRANTY & ERVICE
Toll free: 1300 555 197
(for further information see page 36)
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CONTENT
1. SAFETY INSTRUCTIONS 3
2. SAFETY LABEL LOCATIONS 5
3. COMPONENT IDENTIFICATION 6
4. PRE-OPERATION CHECK 8
5. STARTIN THE EN INE 12
6. ENERATOR USE 15
7. STOPPIN THE EN INE 22
8. MAINTENANCE 24
9. TRANSPORTIN AND STORA E 31
10. TROUBLESHOOTIN 33
11. SPECIFICATIONS 35
12. WARRANTY 36
2

1. AFETY IN TRUCTION
To Ensure Safe Operation
• This generator is designed to give safe and dependable service if
operated according to instructions.
Read and understand the Owner's Manual before operating the
generator. Failure to do so could result in personal injury or
equipment damage.
• Exhaust gas contains poisonous carbon monoxide. Never run the
generator in an enclosed area.
Use outdoors only – in a well ventilated area.
• The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine.
Be careful not to touch the muffler or exhaust system while it is
hot.Let the engine cool before storing or transporting the generator.
• To prevent burns, pay attention to the warning marks attached to
the generator.
3

AFETY IN TRUCTION cont.
To ensure safe operation
• Petrol is extremely flammable and explosive under certain conditions. Stop the engine before
refuelling – Do not overfill.
• Keep away from cigarette smoke, sparks and other flammable materials when refuelling or
operating the generator. Always refuel in a well-ventilated location.
• Wipe up spilled petrol immediately.
• Do not connect the outlet/s of the generator to any household or building electrical circuits.
• Always complete a pre-operation check (page 8) before you start the engine. You may prevent
an accident or equipment damage.
• Read the Owner’s Manual before use and understand the operation of all controls especially
how to stop the generator quickly. Never allow anyone to operate the generator without
proper instruction.
• Place the generator at least 1m (3ft) away from any buildings or other equipment
during operation.
• Only operate the generator on a clean and dry level surface to prevent fuel spillage or oil
starvation. If the generator is tilted, a fuel spillage may result.
• Keep children and pets away from the generator when it is in operation.
• Keep away from rotating parts while the generator is running.
• The generator is a potential source of electrical shock when misused; do not operate with
wet hands.
• Do not operate the generator in rain or snow and do not let it get wet.
4

2. AFETY LABEL LOCATION
These labels warn you of potential hazards that can cause serious injury.
Read all labels, safety instructions and precautions described in this Owner’s Manual carefully.
If a label comes off or becomes hard to read, contact your authorised dealer for a replacement.
5

3. COMPONENT IDENTIFICATION
Control Panel
6
DC CIRCUIT FUSE PANEL

Serial Number Location The serial number identifies the particular generatorand
is important when ordering spare parts for any warranty
or service maintenance.
The serial number can be found stamped on the engine
block above the oil dipstick. It is visible when the
maintenance cover is removed.
7
GS1000
GS2000
GS2600
3. COMPONENT IDENTIFICATION cont.

4. PRE-OPERATION CHECK
• Be sure to check the generator is on a level surface with the engine stopped.
STEP 1. Check the engine oil level.
• Using a non-detergent oil or 2-stroke engine oil could shorten the engine's service life.
It is recommended to use AE 10W-30 Grade engine oil.
Can use Part No. 06.2251 Jamec Pem Small Engine Oil 1L.
Only use a high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S.
automobile manufacturer's requirements for API Service Classification S /SF.
To Check Oil Level
Loosen the maintenance cover screw and remove cover. Remove the oil filler cap, and wipe the
dipstick with a clean rag. Check the oil level by screwing down the dipstick completely in the
filler hole.
If the oil level is below or at the lower end of the dipstick, refill with the recommended oil up to the
top of the oil filler neck.
Engine Oil Capacity: S1000 0.25L
S2000 0.4L
S2600 0.6L
8

• Running the engine with insufficient oil can cause serious engine damage.
NOTE: The Low Oil Alarm System will automatically stop the engine before the oil level falls below
the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable
to visually inspect the oil level on a daily and regularly basis.
You must screw down the dipstick completely to measure the oil level.
STEP 2. Check the fuel level.
Use ONLY Unleaded Petrol.
If the fuel level is low, refill the fuel tank until the level reaches the upper limit mark.
Do not use an oil/petrol mixture or dirty petrol.
Avoid getting dirt, dust or water in the fuel tank.
After refuelling, tighten the fuel filler cap securely.
9
4. PRE-OPERATION CHECK cont.

• Petrol is extremely flammable and is explosive under certain conditions.
• Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks
in the area where the generator is being refuelled.
• Do not overfill the fuel tank - there should be no fuel above the upper limit mark. After refuelling,
make sure the fuel filler cap is tightened securely.
• Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour may ignite. If any fuel is
spilled, make sure the area is dry before starting the engine.
• Avoid repeated or prolonged contact of petrol with skin or breathing of petrol vapour.
• KEEP OUT OF REACH OF CHILDREN.
Fuel Tank Capacity: S1000 2.6L
S2000 3.7L
S2600 5.7L
• Fuel system damage or engine performance problems resulting from the use of fuels other than
Unleaded Petrol, are not covered under warranty.
10
4. PRE-OPERATION CHECK cont.

STEP 3. Check the air cleaner.
Check the air cleaner element to ensure it is clean and in good condition.
Loosen the maintenance cover screw and remove the cover.
For S1000 model, press the latch tab on the top of the air cleaner body, remove the air cleaner
cover, check the element.
For S2000 & S2600 models, remove air cleaner cover screw and remove cover, check the
elements.
Clean or replace the element/s if necessary.
• Never run the engine without the air cleaner. Rapid engine wear will result from contaminant
such as dust and dirt being drawn through the carburettor into the engine.
11
4. PRE-OPERATION CHECK cont.
S1000
S2000 / S2600

5. TARTING THE ENGINE
Before starting the engine, disconnect any leads from the AC and DC receptacles.
STEP 1.Turn the fuel cap vent lever fully clockwise to the ON position.
NOTE: Turn the fuel cap vent lever to the OFF position when transporting or storing the generator.
STEP 2. Turn the engine switch to the ON position.
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STEP 3. Move the choke lever to the CHOKE position.
NOTE: You may need to use the choke even when engine is warm.
STEP 4. Pull the starter grip until resistance is felt, then pull firmly toward the arrow as
shown below.
• Do not allow the starter grip to snap back, Return it slowly by hand.
13
5. TARTING THE ENGINE cont.
(cold start only)

STEP 5. Move the choke lever to the RUN position after the engine has started.
• If the engine stops and will not restart, check the engine oil level before further troubleshooting.
14
5. TARTING THE ENGINE cont.

6. GENERATOR U E
Be sure to ground the generator when the connected equipment is grounded.
• To prevent an electrical shock from faulty appliances, the generator should be grounded.
Connect a length of heavy cable between the generator's ground terminal and an external
ground source.
• It is recommended that this generator not be connected for standby power to any household
or building's electrical circuits. Improper connections can allow electrical current from the
generator to back feed into the utility lines. Such back feed may electrocute workers or other
persons who contact the lines during a power outage. When utility power is restored the
generator may explode, burn, or cause fires in the building's electrical system.
• Do not connect the generator to an automatic transfer device. Severe damage to the generator
may result.
15

• The total wattage of all appliances connected must be considered.
• Do not exceed the current limit specified for any one receptacle.
• Do not connect the generator to any household circuit. This could cause damage to the
generator or to electrical appliances in the house.
• Do not modify or use the generator for purposes other than it is intended for.
• Do not connect an extension to the exhaust pipe.
• When an extension cable is required, be sure to use a rubber sheathed flexible cable (IEC 245
or equivalent).
• Limit length of extension cables to 60m (195 ft) for cables of 1.5mm2and 100m (325 feet) for
cables of 2.5mm2 . Long extension cables will reduce usable power due to resistance in the
extension cable.
• Keep the generator away from other electric cables or wires such as commercial power supply
lines.
• The DC receptacle can be used while the AC power is in use. If you use both at the same time,
be sure not to exceed the total power for AC and DC.
• Most appliance motors require more than their rated wattage for start-up.
AC Application
STEP 1. Start the engine and make sure only the output indicator light (green) comes on.
STEP 2. Confirm that the appliance to be used is switched off, and plug in the appliance.
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6. GENERATOR U E cont.

• Substantial overloading that continuously lights the overload indicator light (red) may damage
the generator. Marginal overloading that temporarily lights the overload indicator light (red) may
shorten the service life of the generator.
• Be sure that all appliances are in good working order before connecting them to the generator.
If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off
the generator engine switch immediately. Disconnect the appliance, and examine it for signs
of malfunction.
STEP 3. In order to insure the optimum output and the maximum service life of the generator,
the generator should run at a 50% load for the first 20 hours.
Output and Overload Indicators
The output indicator light (green) will remain ON during normal operating conditions.
If the generator is overloaded (in excess of electrical output rating), or if there is a short in the
connected appliance, the output indicator light (green) will go OFF, the overload indicator light
(red) will go ON and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light (red) comes ON and investigate the overload source.
• Before connecting an appliance to the generator, check that it is in good working order, and
that its electrical rating does not exceed that of the generator. Then connect the power cord
of the appliance and start the engine.
• When an electric motor is started, both the overload indicator light (red) and the output
indicator light (green) may go on simultaneously. This is normal if the overload indicator light
(red) goes off after about four (4) seconds. If the overload indicator light (red) stays on, consult
your generator authorised dealer.
17
6. GENERATOR U E cont.

DC Application
The DC receptacle may be used for charging 12 volt automotive-type batteries only, the
The zero load voltage is 15V-30V.
• In DC operation, turn the Smart-throttle switch to the OFF position.
STEP 1. Connect the charging cables to the DC receptacle of the generator and then to the
battery terminals.
• To prevent the possibility of creating a spark near the battery, connect charging cable first to
the generator, then to the battery. Disconnect the cable first at the battery.
• Before connecting charging cables to a battery that is installed in a vehicle, disconnect the
vehicles grounded battery cable. Reconnect the vehicle's grounded battery cable after the
charging cables are removed. This procedure will prevent the possibility of a short circuit and
spark if you make accidental contact between a battery terminal and the vehicle's frame
or body.
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6. GENERATOR U E cont.

• Do not attempt to start a vehicle’s engine with the generator still connected to the battery. The
generator may be damaged.
• Connect the positive battery terminal to the positive charging cord. Do not reverse the charging
cables, or serious damage to the generator and/or battery may occur.
NOTE:
• THE DC OUTPUT IS FOR BATTERY CHAR IN ONLY. DO NOT UTILISE TO OPERATE ANY
DC APPLIANCES OR MOTORS.
• The battery gives off explosive gases; keep away from sparks, flames and cigarettes. Provide
adequate ventilation when charging.
• The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe
burns. Always wear protective clothing and safety glasses.
-If electrolyte gets onto skin, flush with water.
-If electrolyte gets into eyes, flush with water for at least 15 minutes and call a physician.
• Electrolyte is poisonous.
-If swallowed, drink large quantities of water or milk and follow with milk of magnesia or
vegetable oil and call a physician.
• KEEP OUT OF THE REACH OF CHILDREN.
STEP 2. Start the engine -
• The DC receptacle may be used while the AC power is in use.
• The DC circuit is protected by a fuse. If this circuit is overloaded the fuse will blow. To replace
the fuse, open the fuse panel door and push out the fuse. Use replacement fuse
6.3amp/250volt
DC CIRCUIT FUSE PANEL
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6. GENERATOR U E cont.