Kipor Sinemaster IG2000i User manual

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PREFACE
Thank you for purchasing a Kipor generator.
This manual covers operation and maintenance of the IG2000i generators including
parallel versions.
All information in this publication is based on the latest product information available
at the time of approval for printing.
We reserve the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should
remain with it if it is resold.
Pay special attention to statements preceded by the following words:
Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!
Read all labels and the owner's manual before operating this
generator.
Generators produce carbon monoxide, a poisonous, colorless,
odorless gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. Generators should
be used outdoors only
Generators should be used outdoors only and away from
garages and open windows and protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before
restarting.
Keep any source of ignition away from fuel tank, at all times.
The portable generator is not meant to be used as a
permanent back-up power system for the home. A
permanently installed stationary generator is designed to be
safely used for this specific purpose.

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Indicates a strong possibility of severe personal injury or death
if instructions are not followed.
Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult
an authorized dealer.
Our generators are designed to give safe and dependable service if operated
according to instructions. Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in personal injury or equipment
damage.
The Environmental Protection Agency (EPA) recently gave approval for gas stations
to start selling 15% ethanol-blended fuel (E15). E15 gas is now legal for use in cars,
pickups, and SUVs manufactured since 2001. However, E15 IS NOT approved for
off-road engines. This includes engines used in portable generators. Utilizing E15
in outdoor power equipment can cause permanent, irreversible damage, and void
warranties.
The following guidelines will help consumers properly fuel their outdoor power
equipment:
●Read and follow your owner’s manual. The manual will clearly explain what
fuels can be used to ensure a properly functioning product.
●Don’t put any fuel containing more than 10 percent ethanol (E10) into small gas
engine products.
●Check the gas pump to be sure that it is dispensing E10. Some pumps at local
gas stations may offer both E10 and E15, or have blender pumps that dispense
mid-level ethanol fuels for “flex-fuel” automobiles.
●Higher ethanol fuel (E15) may be less expensive than regular (E10) fuel, but
putting E15 into an E10 approved product could cause product failure and void its
warranty.
●Ethanol fuel will go through phase separation if not used immediately, (wicking
moisture from the air) so always keep your extra fuel in an airtight container and
try to avoid storing it in a place that is subject to temperature swings.
●Use a fuel stabilizer if the engine will sit for more than a week without use; this will
help to reduce the ethanol–water separation and potential gumming issues. It is
best to run the engine for at least 20 minutes, under a 50% or more load every 3-4
weeks.

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CONTENTS
PREFACE................................................................................................................... 1
1. SAFETY INSTRUCTIONS ...................................................................................... 4
2. SAFETY LABEL LOCATIONS................................................................................. 6
3. COMPONENT IDENTIFICATION............................................................................ 7
4. PRE-OPERATION CHECK ................................................................................... 10
5. STARTING THE ENGINE...................................................................................... 14
6. GENERATOR USE ............................................................................................... 16
7. STOPPING THE ENGINE..................................................................................... 25
8. PARALLEL GENERATOR OPERATION................................................................ 27
9. MAINTENANCE.................................................................................................... 31
10. TRANSPORTING/STORAGE.............................................................................. 38
11. TROUBLESHOOTING ........................................................................................ 40
12. SPECIFICATIONS .............................................................................................. 42
13. WIRING DIAGRAMS........................................................................................... 43
14. WARRANTY........................................................................................................ 44

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1. SAFETY INSTRUCTIONS
■This generator is designed to give safe and dependable
service if operated according to instructions.
Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in
personal injury or equipment damage.
■Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area. Never run
the generator near a building or open window.
Be sure to provide adequate ventilation.
■The muffler becomes very hot during operation and
remains hot for several minutes after stopping the
engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
■The engine exhaust system will be heated during
operation and remain hot immediately after stopping the
engine.
To prevent scalding, pay attention to the warning marks
attached to the generator.
■Gasoline is extremely flammable and explosive under certain conditions. Refuel
in a well ventilated area with the engine stopped.
■Keep away from smoking materials, sparks and other sources of combustion
when refueling the generator. Always refuel in a well-ventilated location.
■Wipe up spilled gasoline immediately.

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■Always make a pre-operation inspection before you start the engine. You may
prevent an accident or equipment damage.
■Place the generator at least three feet or one meter away from buildings or other
equipment during operation.
■Operate the generator on a level surface to prevent fuel spillage or oil starvation.
■Know how to stop the generator quickly and understand operation of all controls.
Never permit anyone to operate the generator without proper instructions.
■Keep children and pets away from the generator when it is in operation.
■Keep away from rotating parts while the generator is running.
■The generator is a potential source of electrical shock when misused; do not
operate with wet hands.
■ Do not operate the generator in rain or snow and do not let it get wet.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.

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2. SAFETY LABEL LOCATIONS
These labels warn you potential hazards that can cause serious injury. Read the
labels and safety notes and precautions described in manual carefully.
If a label comes off or becomes hard to read, contact your dealer for a replacement.

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3. COMPONENT IDENTIFICATION

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Control panel
Serial number identification and location
The generator serial number identifies your particular unit and is important when
ordering parts and accessories. The number is found on a sticker on the carton and
on the quality certificate in the carton along with the accessories and owner’s manual.
It is also stamped on the engine block visible when the service door is removed.
Product registration is required for any future warranty claims. Register your product
at www.kiporpowerequipment.com

IG2000i: above right of the dipstick
Please record this information below and keep this manual in a safe place along with
the bill of sale.
Serial
Number __________________________________
Date and Place of Purchase __________________________________________
Proof of purchase is required for any future warranty repair. The customer must
supply a copy of the proof of purchase to the qualified Kipor s
requesting warranty.
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IG2000i: above right of the dipstick
Please record this information below and keep this manual in a safe place along with
Number __________________________________
Date and Place of Purchase __________________________________________
Proof of purchase is required for any future warranty repair. The customer must
supply a copy of the proof of purchase to the qualified Kipor s
ervice center when
Please record this information below and keep this manual in a safe place along with
Date and Place of Purchase __________________________________________
Proof of purchase is required for any future warranty repair. The customer must
ervice center when

4. PRE-
OPERATION CHECK
■ Be sure to check the generator on a level surface with the engine stopped.
1. Check the engine oil level.
■ Using non detergent oil or 2 cycle engine oil could shorten the engine's
Use a high-
detergent, premium quality 4
U.S. automobile manufacturer's requirements for API Service Classification SG/SF.
Select the appropriate viscosity for the average temperature in your
or 10W –
40 should be an acceptable oil for most climates.
DO NOT
use synthetic oil or semi
generator engine. The reasons for this are many, but may include: not allowing the
engine to properly “break-
in” when new, excessive oil use, oil burning, fouled spark
plugs, etc. Engine issues that are caused by the use of synthetic oil may not be
covered under the warranty.
AMBIENT TEMPERATURE
Single
Viscosity
Multi
viscosity
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OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped.
1. Check the engine oil level.
Using non detergent oil or 2 cycle engine oil could shorten the engine's
service life.
detergent, premium quality 4
-
stroke engine oil, certified to meet or exceed
U.S. automobile manufacturer's requirements for API Service Classification SG/SF.
Select the appropriate viscosity for the average temperature in your
area.
A 10W
40 should be an acceptable oil for most climates.
use synthetic oil or semi
-
synthetic oil, use only petroleum based oil in your
generator engine. The reasons for this are many, but may include: not allowing the
in” when new, excessive oil use, oil burning, fouled spark
plugs, etc. Engine issues that are caused by the use of synthetic oil may not be
SAE Viscosity Grades
AMBIENT TEMPERATURE
Single
Viscosity
Multi
-
viscosity
Be sure to check the generator on a level surface with the engine stopped.
service life.
stroke engine oil, certified to meet or exceed
U.S. automobile manufacturer's requirements for API Service Classification SG/SF.
A 10W
– 30
synthetic oil, use only petroleum based oil in your
generator engine. The reasons for this are many, but may include: not allowing the
in” when new, excessive oil use, oil burning, fouled spark
plugs, etc. Engine issues that are caused by the use of synthetic oil may not be

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Loosen the cover screw and remove the left side maintenance cover. Remove the oil
filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the
dipstick in the filler hole without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top
of the oil filler neck.
■Running the engine with insufficient oil can cause serious engine damage.
NOTE :The Low Oil Alarm System will automatically stop the engine before the oil
level falls below the safe limit. However, to avoid the inconvenience of an
unexpected shutdown, it is still advisable to visually inspect the oil level before
operation.
You must screw down the dipstick completely to measure the oil level.
2. Check the fuel level.
Use automotive unleaded regular gasoline only with an octane level no higher than
87 and with no more than 10 % ethanol. A fuel preservative and stabilizer should be
added to any container of stored fuel.
If the fuel level is low, refill the fuel tank until the level reaches the specified mark.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
Oil gauge
Oil FILLER HOLE
UPPER LEVEL
UPPER LEVEL
UPPER LEVEL

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■Gasoline is extremely flammable and is explosive under certain conditions.
■Refuel in a well-ventilated area with the engine stopped. Keep all smoking
materials, sparks, and any other source of combustion away from the generator
during refueling.
■Do not overfill the fuel tank (there should be no fuel above the upper limit mark).
After refueling, make sure the tank cap is closed properly and securely.
■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite, If
any fuel is spilled, make sure the area is dry before starting the engine.
■Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT
OF REACH OF CHILDREN.
Gasoline containing alternate fuels
If you decide to use a gasoline containing ethanol, be sure its octane rating is no
lower than the specification. Do not use a blend that contains more than 10% ethanol.
Do not use gasoline containing methanol.
■Fuel system damage or engine performance problems resulting from the use of
fuels that contain an improper alcohol blend are not covered under warranty.
■Before buying fuel from an unfamiliar station, Determine if the fuel contains
ethanol and if it does, confirm the type and percentage of ethanol used. If you
notice any undesirable operating symptoms while using a gasoline that contains
ethanol, or one that you think contains ethanol, replace it by a gasoline that you

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know has the proper blend.
3. Check the air cleaner
Check the air cleaner element to be sure it is clean and in good condition.
Loosen the cover screw and remove the left side maintenance cover.
Press the latch tab on the top of the air cleaner body, remove the air cleaner cover,
check the element. Clean or replace the element if necessary. Picture of foam air
filter cleaning process needed here.
■Never run the engine without the air cleaner. Rapid engine wear will result from
contaminants, such as dust and dirt, being drawn through the carburetor, into
the engine.

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5. STARTING THE ENGINE
Before starting the engine, disconnect any load from the AC receptacle.
1. Turn the engine switch to the ON position.
2. Move the choke lever to the START position.
NOTE:
Do not use the choke when the engine is warm or the ambient air temperature is
high.
3. Pull the starter grip until resistance is felt then pull the starter grip briskly
toward the arrow as shown below.
CHOKE LEVER START
START
ON
OFF
ON
ENGINE SWITCH

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■Do not allow the starter grip to snap back. Return it slowly by hand.
4. Move the choke lever to the RUN position after the engine warms up.
■If the engine stops and will not restart, check the engine oil level before further
troubleshooting.
CHOKE LEVER
RUN
RUN

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6. GENERATOR USE
Be sure to ground the generator when loads are connected.
■To prevent electrical shock from faulty appliances, the generator should be
grounded. Connect a length of heavy cable between the generator's ground
terminal and an external ground source.
■Connections for standby power to a building's electrical system must be made
by a qualified electrician and must comply with all applicable laws and electrical
codes. Improper connections can allow electrical current from the generator to
back feed into the utility lines. Such back feed may electrocute utility company
workers or others who contact the lines during a power outage. When utility
power is restored the generator may explode, burn, or cause fires in the
building's electrical system.
■Do not connect the generator to an automatic transfer device. Severe damage to
the inverter module may result.

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■The total wattage of all appliances connected must be considered.
■Do not exceed the current limit specified for any one receptacle.
■Do not connect the generator to a household circuit. This could cause damage
to the generator or to electrical appliances in the house.
■Do not modify or use the generator for other purpose than it is intended for. Also
observe the following when using the generator.
■Do not connect an extension to exhaust pipe.
■When an extension cable is required, be sure to use a rubber sheathed flexible
cable (IEC 245 or equivalent).
■Only use an extension cord that meets these specifications: 12 gauge no more
than 100 feet.
■Keep the generator away from other electric cables or wires such as commercial
power supply lines.
■The DC receptacle can be used while the AC power is in use. If you use both at
the same time, be sure not to exceed the total power for AC and DC.
■Most appliance motors require more than their rated wattage for start-up. Motor
start up can be as much as 50% higher of the rated amperage found on the UL tag.
Kipor recommends that this value be calculated into the overall amperage
requirements of the customer.
AC application
1. Start the engine and make sure only the output indicator light (green) comes on.
2. Confirm that the appliance to be used is switched off, and plug in the appliance.

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■Substantial overloading that continuously lights the overload indicator light (red)
may damage the generator. Marginal overloading that temporarily lights the
overload indicator light (red) may shorten the service life of the generator.
■Be sure that all appliances are in good working order before connecting them to
the generator. If an appliance begins to operate abnormally, becomes sluggish,
or stops suddenly, turn off the generator engine switch immediately. Disconnect
the appliance and examine it for signs of malfunction.
3. In order to insure the optimum output and the maximum service life of the
generator, the generator should run at a 50% load for the first 20 hours.
Output and Overload Indicators
The output indicator light (green) will remain on during normal operating conditions.
If the generator is overloaded or if there is a short in the connected appliance, the
output indicator light (green) will go out, the overload indicator light (red) will
illuminate and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light (red) comes on and investigate the
overload source
■Before connecting an appliance to the generator, check that it is in good order
and that its electrical rating does not exceed that of the generator. Connect the
power cord of the appliance and start the engine.

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■When an electric motor is started, both the overload indicator light (red) and the
output indicator light (green) may go on simultaneously. This is normal if the
overload indicator light (red) goes off after about four (4) seconds. If the overload
indicator light (red) stays on, consult your generator dealer.
Overload Reset Switch
Should the generator overload, AC power will be cut off but the engine will stay
running. Correct the overload condition and then press the overload reset switch on
the front panel. AC power will be restored immediately.
DC Operation
The DC receptacle may be used for charging 12 volt automotive style batteries only,
the no load voltage is 15V-30V.
■In DC operation, turn the Smart-throttle switch to the OFF position.
Connect the charging cables to the DC receptacle of the generator and then to the
battery terminals.