Kipor IG6000 User manual

SINEMASTER
DIGITAL GENERATOR
IG6000
IG6000h
IGLB6000

PREFACE
Thank you for purchasing our generators.
This manual covers operation and maintenance of the
generator.
All information in this publication is based on the latest product information
available at the time of approval for printing.
We reserves the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should
remain with it if it is resold.
Pay special attention to statements preceded by the following words;
Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!
Read all labels and the owner's manual before operating
this generator.
Operate only in well ventilated areas. Exhaust gas
contains poisonous carbon monoxide, and can be deadly.
Always stop engine before refueling. Wait 5 minutes
before restarting.
Check for spilled fuel or leaks. Clean and/or repair before
use.
Keep any sources of ignition away from fuel tank, at all
times.
Indicates a strong possibility of severe personal injury or
death if instructions are not followed.
Indicates a possibility of personal injury or equipment
damage if instructions are not followed.
NOTE: Gives helpful information.
If a problem should arise, or if you have any questions about the generator,
consult an authorized dealer.
Our generators are designed to give safe and dependable
service if operated according to instructions. Read and
understand the Owner's Manual before operating the gen-
erator. Failure to do so could result in personal injury or
equipment damage.
IG6000, IG6000h,
IGLB6000
WARNING
CAUTION
WARNING
WARNING

CONTENTS
1. SAFETY INSTRUCTIONS
2.SAFETY LABEL LOCATIONS
3.PRE-OPERATION CHECK
4.STARTING THE ENGINE
5.GENERATOR USE
6.STOPPING THE ENGINE
7.MAINTENANCE
8.TRANSPORTING/STORAGE
9.TROUBLESHOOTING
10.SPECIFICATIONS
11.WIRING DIAGRAM
12. APPENDIX
1
3
5
8
11
14
15
22
23
25
26
27

1. SAFETY INSTRUCTIONS
WARNING
WARNING
Our generators are designed to give safe and dependable service if
operated according to instructions.
Read and understand the Owner's Manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.
WARNING
Exhaust gas contains poisonous carbon monoxide. Never fun the generator
in an enclosed area. Be sure to provide adequate ventilation.
WARNING
The muffler becomes very hot during operation and remains hot for a while
after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
WARNING
Gasoline is extremely flammable and explosive under certain conditions.
refuel in a well ventilated area with the engine stopped.
Keep away from cigarette, smoke and sparks when refueling the generator.
Wipe up spilled gasoline at once.
To ensure safe operation, be sure to user and others safety.
-1-

WARNING
Connections for standby power to a buildings electrical system must be
made by a qualified electrician and must comply with all applicable laws and
electrical codes. Improper connections can allow electrical current from the
generator to back feed into the utility lines. Such back feed may electrocute
utility company workers or others who contact the lines during a power outage,
and when utility power is restored, the generator may explode, burn, or cause
fires in the buildings electrical system.
WARNING
Always make a pre-operation inspection before you start the engine. You
may prevent an accident or equipment damage.
Place the generator at least 1m(3ft) away from buildings or other equipment
during operation.
Operate the generator on a level surface.
If the generator is tiled, fuel spillage may result.
Know how to stop the generator quickly and understand operation of all the
controls. Never permit anyone to operate the generator without proper
instructions.
Keep children and pets away from the generator when it is on operation.
Keep away from rotating parts while the generator is running.
The generator is a potential source of electrical shocks when misused; do
not operate with wet hands.
Do not operate the generator in rain or snow and do not let it get wet.
-2-
2. SAFETY LABEL LOCATIONS
2.1 Outside view (See Fig.1)
Maintenance
cover
Control panel
Dipstick Oil Drain Bolt
Air cleaner
Fuel level indicator
Fuel filler cap
Air Exhaust hole
Fig.1 Outside view
-3-
Hot caution
Air intake hole

DC receptacle
Start switch
Chock knob
Fuel valve lever
Grounding terminal
AC receptacle
Ignition
2.2 Control panel (See Fig.2)
Fig.2 Control panel
-4- -5-
SMART throttle
OFF:
Note:Smart throttle system does not operate. Engine speed is kept over rated
speed.
Engine speed is kept at idle automatically when the electrical appliance is discon-
nected and it returns to the proper speed to power of the electrical load when elec-
trical appliance is connected. This position is recommended to minimize the fuel
consumption while in operation.
Smart throttle system does not operate effectively if the
electrical appliance requires the momentary electric
power.
When high electrical loads are connected simultaneously
turn the smart throttle switch to the OFF position to re-
duce voltage changes.
In DC operation, turn the smart throttle switch to the OFF
position.
NOTE

Loosen
Tighten
Fuel filler cap
Oil surface Oil surface
Strainer
Fig.4 Fuel level scheme
CAUTION
Running the engine with insufficient oil can cause serious engine damage.
The oil Alert System will automatically stop the engine before the oil level
falls below the safe limit. However, to avoid the inconvenience of an unex-
pected shutdown, it is still advisable to visually inspect the oil level
3.2 Check the fuel level
Use automotive gasoline (Unleaded or lowleaded is preferred to minimize combus-
tion chamber deposits).
If the fuel level is low, refill to the shoulder of the fuel strainer, see fig.4.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
WARNING
Gasoline is extremely flammable and is explosive under certain conditions.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or
allow flame or sparks in the area where the engine is refueled or where gaso-
line is stored.
Do not overfill the fuel tank(there should be no fuel in the filler neck). After
refueling, make sure the fuel filler cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite.
If any fuel is spilled,make sure the area is dry before starting the engine.
Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP
OUT OF REACH OF CHILDREN.
Fuel tank capacity: 22L
-6- -7-
Dipstick
Upper limit
Lower limit
Fig.3 Oil lever scheme
-20- -10 0 10 20 30 40
0 20 40 60 80 100 F
Ambient Temperature
Single
viscosity
Multi-
viscosity
3.PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped.
3.1 Check the engine oil level.
CAUTION
Using nondetergent oil or 2-stroke engine oil could shorten the engine's ser-
vice life.
Use high-detergent, premium quality 4-storke engine oil,certified to meet or
exceed U.S. Automobile manufacturer's requirements for API Service Clas-
sification SG,SF.
Select the appropriate viscosity for the average temperature in your area.
SAE Viscosity Grades
Open the oil maitenance cover. Remove the oil filler cap, and wipe the dipstick with
a clean rag. Check the oil level by inserting the dipstick in the filler hole without
screwing it in.If the oil level is below the end of the dipstick, refill with recommended
oil up to the top of the oil filler neck. (See Fig.3)

Fuel valve lever
Choke knob
Fig.6 Fuel valve lever opening view
Fig.7 Choke knob off position view
4.STARTING THE ENGINE
CAUTION
When starting the generator after adding fuel for the first time, after longterm
storage,or after running out of fuel,turn the fuel valve lever to the "ON" position,
then wait for 10 to 20 seconds before starting the engine.
4.1 Turn the fuel valve lever to the ON position, see fig. 6.
Do not use the choke when the engine is warm or the air temperature is high, see fig. 7.
4.2 Pull the choke knob out to the CLOSED position
-8- -9-
Air cleaner base
Air cleaner element
Air cleaner cover
Fig.5 The structure of air cleaner
Gasolines containing alcohol
If you decide to use a gasoline containing alcohol(gasohol), be sure its octance rat-
ing is at least as high as that recommended by us. There are two types of "gasohol":
one containing ethanol, and the other containing methanol. Do not use gasohol that
contains more than 10% ethanol. Do not use gasoline containing methanol (methyl
or wood alcohol) that does not also contain cosolvents and corro-sion inhibitors for
methanol. Never use gasoline containing more than 5% methanol, even if it has
cosolevnts and corrosion inhibitors.
NOTE
Fuel system damage or engine performance problems resulting from the sue
of fuels that contain alcohol is not covered under the warranty. We cannot
endorse the use of fuels containing methanol since evidence of their
suitability is as yet incomplete.
Before buying fuel from an unfamiliar station,try to find out if the fuel contains
alcohol, if it does, confirm the type and percentage of alcohol used. If you
notice any undersirable operating symptoms while using a gasoline that con-
tains alcohol, switch to gasoline that you know does not contain alcohol.
3.3 Check the air cleaner
Check the air cleaner elements to be sure they are clean and in good condition.
Open the left side maintenance cover. Remove the air cleaner cover, remove the
paper element from the air cleaner cover, and check the both elements. Clean or
replace the element(s) if necessary, see fig.5
CAUTION
Never run the engine without the air cleaner. Rapid engine wear will result
from contaminants,such as dust and dirt,being drawn through the carburetor,
into the engine.

Choke knob
Fig.10 Choke knob opening view
4.5 Push the choke knob to the OPEN position as the engine warms
up, see Fig.10.
High altitude operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich.
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main
fuel jet in the carburetor and readjusting the pilot screws. If you always operate
the generator at altitudes higher than 1,500 m (5,000 feet)above sea level, have
your authorized dealer perform these carburetor modifications.
Even with suitable carburetor jetting, engine horsepower will decrease approximately
3.5% for each 305m (1,000 feet) increase in altitude. The effect of altitude on the
horsepower will be greater than this if no carburetor modification is made.
CAUTION
Operation of the generator at an altitude lower than the carburetor is jetted
for may result in reduced performance,overheating, and serious engine
damage caused by an excessively lean air/fuel mixture.
-10- -11-
OFF ON
START
Engine switch
OFF ON
START
Engine switch
Fig.9 Starter motor scheme
4.3 Insert the engine key, and turn the engine switch to on position, see Fig.8.
Fig.8 Start the knob view
4.4 Turn the engine switch to the START until the engine has started, see Fig.9.

Ground
terminal
WARNING
To prevent electrical shock from faulty appliances, the generator should be
grounded. Connect a length of heavy wire between the generator's ground
terminal and an external ground source.
CAUTION
The DC receptacle may be used while the AC power is in use.
If you use both at the same time, be sure not to exceed the total power for
AC and DC.
Fig.11 Starter motor ground terminal view
5.GENERATOR USE
CAUTION
Limit operation requiring maximum power to 30 minutes.
For continuous operation, do not exceed the rated power.
In either case,the total wattage of all appliances connected must be considered.
Do not exceed the current limit specified for any one receptacle.
Do not connect the generator to a household circuit. This could cause the
damage to the generator or to electrical appliances in the house.
Do not modify or use the generator for other purposes than it is intended for.
Also observe the following when using the generator.
A. Do not connect generators in parallel.
B. Do not connect an extension to the exhaust pipe.
When an extension cable is required, be sure to use a tough rubber sheathed
flexible cable.
2
Limit length of extension cables; 60 m for cables if 1.5mm and 100m for
2
cables of 2.5 mm .
Keep the generator away from other electric cables or wires such as com-
mercial power supply lines.
-12-
The out indicator light (green) will remain ON during normal operating conditions.
If the generator is overloaded, or if there is a short in the connected appliance, the
output indicator light (green) will go OFF, the overload indicator light (red) will go
ON and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light (red) comes ON and investigate the
overload source.
Check engine oil if the oil alarming indicator ( ) Comes ON.Red
Fig.12. Connecting both the appliance and starter motor
5.1 AC applications
1. Start the engine and make sure the output indicator light(green) comes on.
2. Confirm that the appliance to be used is switched off, and plug in the appliance.
See Fig.12.
Substantial overloading that continuously lights the overload indicator light
(red)may damage the generator. Marginal overloading that temporarily lights
the overload indicator light(red) may shorten the service life of the generator.
Be sure that all appliances are in good working order before connecting them
to the generator. If an appliance begins to operate abnormally, becomes
sluggish, or stops suddenly, turn off the generator engine switch immediately.
Then disconnect the appliance and examine it for signs of malfunction.
CAUTION
5.2 Output and Overload Indicators
NOTE
NOTE
Before connecting an appliance to the generator, check that it is in good
order, and that its electrical rating does not exceed that of the generator.
Then connect the power cord of the appliance, and start the engine.
When an electric motor is started, both the overload indicator light(red) and
the output indicator light(green) lights may go on simultaneously. This is nor-
mal if the overload indicator light(red) goes off after about four(4) seconds. If
the overload indicator light(red) stays on, consult your dealer.
-13-

-15-
2. Start the engine
The DC receptacle may be sed while the AC power is in use.
An overloaded DC circuit will trip the DC circuit protector(push button comes out).
If this happens, wait a few minutes before pushing in the circuit protector to
resume operation.
5.4 Oil alert system
The oil alert system is designed to prevent engine damage caused by an
insufficient amount of oil in the crankcase. Before the oil level in the crankcase
falls below a safe limit, the oil alert system will automatically shut down the
engine(the engine switch will remain in the ON position).
If the oil alert system shuts down the engine, the oil alert indictor light(red)will
come on when you operate the starter, and the engine will not run. If this occurs,
add engine oil.
u
6.STOPP-ING THE ENGINE
To stop the engine in an emergency, turn the engine switch OFF.
In normal use:
1. Switch off the connected equipment and pull the inserted plug.
2. Turn off the engine switch.
3. Turn the fuel valve lever to the OFF position.
-14-
5.3 DC application
The DC receptacle may be used for charging 12 volt automotive-type batteries only.
Output voltage is 15-30V, current is 8.3A, when current receptacle on load.
1.Connect the charging cable to the DC receptacle of the generator and then to
the battery terminals.
WARNING
To prevent the possibility of creating spark near the battery, connect charging
cable first to the generator, then to the battery. Disconnect cable first at the
battery.
Before connecting charging cable to a battery that is installed in a vehicle,
disconnect the vehicles grounded battery cable. Reconnect the vehicle's
grounded battery cable after the charging cables are removed. This proce-
dure will prevent the possibility of a short circuit and sparks if you make acci-
dental contact between a battery terminal and the vehicle's frame or body.
CAUTION
Do not attempt to start an automobile engine with the generator still con-
nected to battery. The generator may be damaged.
Connect the positive battery terminal to the positive charging cord. Do not
reverse the charging cables, or serious damage to the generator and/or bat-
tery may occur.
WARNING
The battery gives off explosive gases; keep sparks, flames and cigarettes
away. Provide adequate ventilation when charging.
The battery contains sulfuric acid(electrolyte). Contact with skin or eyes may
cause severe burns. Wear protective clothing and a face shield.
A. If electrolyte gets on your skin, flush with water.
B. If electrolyte gets in your eyes,flush with water for at least 15 minutes and
call a physician.
Electrolyte is poisonous.
A. If swallowed, drink large quantities of water or milk and follow with milk of
magnecia or vegetable oil an call a physician.
Keep out of reach of children.

-17-
Oil drain bolt
Dispstick
Upper level
Lower level
1.1L
Fig.13 Change oil view
1. Open the left side maintenance cover.
2. Take out the oil outlet plug.
3. Remove the drain bolt, and drain the oil. Retighten the bolt securely.
4. Refill with the recommended oil and check the level.
5. Close the left side maintenance cover.
Engine oil capacity: 1.1L
7.2 Changing oil
Drain the oil while the engine is still warm to assure rapid and complete draining.
See Fig.13.
NOTE
Please dispose of used motor oil in a manner that is compatible with the
environment. We suggest you take it in a sealed container to your local ser-
vice station for reclamation. Do not throw it in the trash or pour it on the
ground.
7.3 Air cleaner service
A dirty air cleaner will restrict air flow to the carburetor to prevent arburetor
malfunction, service the air cleaner regularly. Service more frequently when oper-
ating the generator in extremely dusty areas.
WARNING
CAUTION
Do not use gasoline or low flash point solvents for cleaning. They are flam-
mable and explosive under certain conditions.
Never run the generator without the air cleaner.Rapid engine wear may result.
-16-
7.MAINTENANCE
The purpose of the maintenance and adjustment schedule is to keep the generator
in the best operating condition.
Shut off the engine before performing any maintenance. If the engine must
be run, make sure the area is well ventilated. The exhaust contains poison-
ous carbon monoxide gas.
Use genuine our parts or the equivalent. The use of replacement parts which
are not of equivalent quality may damage the generator.
WARNING
CAUTION
Maintenance Schedule
REGULAR SERVICE PE-
RIOD(1) Perform at every
indicated month or operating
hour interval,whichever oc-
curs first.
ITEM
EACH
USE
FIRST
MONTH
OR
20HRS
EVERY 3
MONTHS
OR
50HRS
EVERY 6
MONTHS
OR
100 HRS
EVERY
YEAR
OR
300 HRS
Check
Change
Check
Clean
Clean-adjust
Clean
Clean
Check-adjust
Clean
Check
Engine oil
Air cleaner
Spark plug
Spark arrester
Fuel sediment cup
Valve clearance
Fuel line
Fuel tank and strainer
Every 2 years (Replace if necessary)(3)
(2)
(3)
(3)
NOTE: (1) Log hours of operation to determine proper maintenance.
(2) Service more frequently when used in dusty areas.
(3) These items should be serviced by an authorized dealer, unless the owner
proper tools and is mechanically proficient. See the Shop Manual.
has the

-19-
7.5 Spark plug service
Recommended spark plug: F6RTC
To ensure proper engine operation, the spark plug must be properly gapped and
free of deposits.
1. Open the left side maintenance cover.
2. Remove the spark plug cap.
3. Clean any dirty from around the spark plug base.
4. Use the wrench to remove the spark plug.
5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped
Clean the spark plug with a wire brush if it is to be reused.
6. Measure the plug gap with a feeler gauge.
The gap should be 0.7-0.8mm(0.028-0.031in). Correct as necessary by carefully
bending the side electrode.
Spark plug wrench
Spark plug lover
Fig.14 Remove the spark plug view
Fig. 15 Measure the plug gap view
-18-
1. Open the left side maintenance cover.
2. Unsnap the clips, remove the air cleaner cover.
3. Foam element:
Remove the foam element from the air cleaner cover.
Wash the foam element in a solution of household detergent and warm water,
then rinse thoroughly, or wash in nonflammable or high flashopoint solvent. Al-
low the foam element to dry thoroughly.
Soak the foam element in clean engine oil and squeeze out the excess oil. The
engine will smoke during initial startup if too much oil is left in the foam element.
Reinstall the foam element to the air cleaner cover.
4. Paper element: If the paper element is dirty, replace it with a new one. Do not
clean the paper element.
5. Reinstall the air cleaner cover.
6. Close and latch the left side maintenance cover.
The filter prevents dirt or water which may be in the fuel tank from entering the
carburetor. If the engine has not been run for a long time, the filter should be
cleaned.
1. Turn the engine switch to the STOP position.
2. Turn the fuel valve lever to the OFF position.
3. Open the left side maintenance cover.
4. Clean the sediment cup in nonflammable or high flash point solvent.
5. Reassemble the sediment cup. Tighten securely.
6. Close and latch the left side maintenance cover.
7.4 Fuel sediment cup service
WARNING
Gasoline is extremely flammable and explosive under certain conditions. Do
not smoke or allow flames or sparks in the area.

NOTE
Inspect the spark arrester screen for holes or tears. Replace if necessary.
4. Reinstall the spark arrester.
5. Reinstall the upper muffler protector.
-21-
Spark arrester
Back cover
Fig. 16 Remove the spark arrester view
7.6 Spark arrester maintenance (See Fig.16)
WARNING
WARNING
If the generator has been running, the muffler will be very hot. Allow it to cool
before proceeding.
CAUTION
WARNING
The spark arrester must be serviced every 100 hours to maintain its efficiency.
1. Remove the back cover.
2. Remove the exhaust tail pipe and spark arrester.
3. Use a brush to remove carbon deposits from the spark arrester screen.
-20-
CAUTION
The spark plug must be securely tightened. An improperly tightened plug can
become very hot and possibly damage the generator.
Never use a spark plug with an improper heat range.
7. Install the spark plug carefully, by hand, to avoid cross-threading.
8. After a new spark plug has been seated by hand, it should be tightened 1/2 turn
with a wrench to compress its washer.
If a used plug is being reinstalled, it should only require 1/8 to 1/4 turn after being
seated.
9. Reinstall the spark plug inspection cover and tighten the cover screw.
10. Close and latch the left side maintenance cover.

9.TROUBLESHOOTING
When the engine will not start:
Is there fuel in the tank? Refill the fuel tank.
NO
NO
NO
NO
YES
YES
YES
YES
Is the engine switch on? Turn the engine switch on.
Turn the fuel valve on.
Is the fuel valve on?
Add the recommended oil. Is the enough oil in the engine?
Is there a spark from the
spark plug?
NO
Replace the
spark plug.
Still on spark
Take the generator
to an authorized
dealer.
Be sure there is no spilled
fuel around the spark plug.
Spilled fuel may ignite.
WARNING
To check:
1) Remove the spark plug cap and clean
any dirt from around the spark plug.
2) Remove the spark plug and install the
spark plug in the plug cap.
3)Set the plug side electrode on the cylin-
der head to ground.
4) Crank the engine, sparks should jump
across the gap.
Clean the fuel filter cup.
NO
Is the fuel reaching the
carburetor?
If the engine still does not
start, take the generator to
an authorized dealer.
-23-
To check:
1) Turn off the fuel valve and lossed the
drain screw.
2) Fuel should flow from the drain when
the fuel valve is turned on.
Drain
plug
Fig. 17 Drain the fuel
8.TRANSPORTING/STORAGE
8.1 When transporting the generator,turn the fuel valve lever OFF and keep the
generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite.
8.2 Before storing the unit for an extended period:
1.Be sure the storage area is free of excessive
humidity and dust.
2.Drain the fuel
A. Open the left side maintenance cover.
B. Turn fuel valve lever to ON and then loosen the
carburetor drain screw. Drain the gasoline from the
carburetor and fuel tank into a suitable container.
3. Once a month, recharge the battery.
4. Change the engine oil.
5. Remove the spark plug and pour about a tablespoon of clean engine oil into the
cylinder. Crank the engine several revolutions to distribute the oil, then reinstall
the spark plug.
6. Slowly pull the starter grip until resistance is felt. At this point, the piston is
coming up on its compression stroke and both the intake and exhaust valves are
closed. Storing the engine in this position will help to protect it from internal
corrosion.
-22-

YES
NO
Appliance does not operate:
Is the output indicator light ON?
YES NO
YES
NO
Is the the overload
indicator light ON?
Take the generator to an
authorized dealer.
NO Take the generator to an
authorized dealer.
Check the electrical appli-
ance or equipment for any
defects.
YES
Replace the electrical
appliance or equipment
Take the electrical appli-
ance or equipment to an
electrical shop for repair
No electricity at the DC receptacle:
Is DC circuit protector on?
Turn the DC circuit protector on.
Take the generator to an
authorized dealer.
-24-
10. SPECIFICATIONS
DC output
DC voltage
Electric circuit breaker
Phase number
12V-8.3A
Without
Single
Model IG6000/IG6000h/IGLB6000
Rated frequency (Hz)
Rated voltage (V)
Rated current (A)
Rated speed (rpm)
Rated output (kVA)
Max output (kVA)
50
230
24.0
3600
5.5
6.0
60
240
22.9
Engine
Model Type KG390GE
Type
Displacement (Bore Stroke)
Compression ratio
Rated power [kW(hp)/(r/min))]
Rated rotation speed (rpm)
Ignition system
Spark plug
Starting system
Fuel
Fuel consumption (g /kW.h)
Lube oil
Single cylinder, 4 stroke, vertical, air-cooled, OHV, gasoline engine
38.9ml (88 64mm)
8.5:1
7.7/3600
3600
T. C. I
F6TRC
Electric starter
Automotive unleaded gasoline
274
SAE 10W30 (above CC grade)
Fuel tank capacity (L)
Continuous running time (hr) (at rated output)
Noise level(zero load~ full load) [dB(A)/7m]
22.0
7.5
62-64 *
Dry weight [kg(lbs)]
-25-
60
120
45.8
Overall dimension (L W H) [mm(in)]
*: The declared values shall consider uncertainties due to production variation and
measurement procedures.
IG6000: 90 (198) IG6000h: 95 (209) IGLB6000: 205 (451)
IG000: 803 495 624(31.61 19.49 24.57)
IG6000h: 1235 650 770(48.62 5.59 30.31)
: 1185 880 1550(46.65 34.65 61.02)IGLB6000

Fig.18 IG6000 Wiring diagram
11. WIRING DIAGRAM
Charging winding
Blue Blue
Black Black
Black
Main Winding
Vice winding
White White
24V winding
Chargng adjustor
Blue
Invert cell
Blue Blue
Green Green
Black White Brown Grey
Yellow Orange Blue Pink
Stepping motor
Work indicator
Overload indicator
Low oil indicator
12V
DC contactor
Red
Yellow
Start motor
Ignition winding
Green
Spring winding
Low oil switch
Spark plug
High pressure wrap
Yellow/Green
Red
Green
Yellow/Green
Yellow
Orange
Blue
Red Blue Red Blue
Yellow/Green
DC receptacle
Single-phase
receptacle
Purple Purple
Electric
lock
Rectifier bridge
-26-
12. APPENDIX
The choice of the electric cable depends on the allowable current of the cable and
the distance between the load and the generator. And the cable section should be
big enough.
If the current in the cable is bigger than the allowable current, it will become over
hot and the cable will be burnt. If the cable is long and thin, the input voltage of the
electric appliance will be not enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".
The relations among of the allowable current, and length, section of the Insulating
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V.
2
The application of the single-core insulating cable section mm
2
The application of the multi-core insulating cable section mm
1. The choice of the electric cable
Potential (v) = Current (A) 3
Length
Section area
1
58
50A
100A
200A
300A
Current
Length
beneath
75m 125 20015050m 100m
8
22
60
100
14
30
60
100
38
60
125
200
22
38
60
100
22
50
80
125
30
50
100
150
50A
100A
200A
300A
Current
75m 125 20015050m 100m
14
38
38 2
60 2
14
38
38 2
60 2
22
38
38 2
60 2
22
50
50 2
60 2
30
50
50 2
80 2
38
60
50 2
100 2
Length
beneath
-27-

The conditions of generator rated output:
Altitude: 0 m Ambient temperature: 25 Relative humidity: 30%
Ambient modified coefficient: C (Relative humidity 30%)
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04
Counting example:
When the rated power of generator is P =5KW, altitude is 1000m, ambient
N
temperature is 35 , relative humidity is 80%, the rated power of generator is:
P=P (C-0.02) = 5 (0.82-0.02) = 4KW
N
2. Modified coefficient table of ambient condition power
Ambient temperature ( )
Altitude
(m)
0
500
1000
2000
3000
4000
25
1
0.93
0.87
0.75
0.64
0.54
30
0.98
0.91
0.85
0.73
0.62
0.52
35
0.96
0.89
0.82
0.71
0.6
0.5
40
0.93
0.87
0.80
0.69
0.58
0.48
45
0.90
0.84
0.78
0.66
0.56
0.46
-28-